Aluminum alloy profile forming die

By designing a sealed space consisting of a lower and upper protective shell for forming aluminum alloy profiles, and combining it with the drive of a synchronous motor and hydraulic rod, the safety problem of sparks splashing during aluminum alloy stamping was solved, achieving a safe and efficient die-casting process.

CN223875873UActive Publication Date: 2026-02-06广东星蓝雅铝业有限公司
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Patent Information

Application Number
CN202423278087.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-06
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

During the stamping and shaping process of aluminum alloy materials, the high temperature causes sparks to fly out, which affects the safety of workers.

Method used

A die casting tool for aluminum alloy profiles was designed. It consists of a lower protective shell and an upper protective shell forming a sealed space. The die casting process is achieved by driving a lead screw and a hydraulic rod with a synchronous motor. A water pipe is installed inside the lower protective shell for cooling.

Benefits of technology

It effectively prevents sparks from flying out, ensuring the safety of staff, and improves operational safety and efficiency by protecting the equipment through water cooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an aluminum alloy profile forming die, which relates to the technical field of aluminum alloy production and processing and comprises a device seat, an accommodating plate is mounted in the middle of the top of the device seat, a lifting component is mounted on one side of the accommodating plate, and a lower die pressing mechanism is mounted at one end, close to the lifting component, of the top of the device seat. An upper film pressing mechanism is installed above the lower film pressing mechanism and located on the lifting assembly, the lower film pressing mechanism comprises a lower protective shell, a lower pressing film is installed in the lower protective shell, protruding blocks are arranged on the periphery of an opening of the lower protective shell, the upper film pressing mechanism comprises an upper protective shell, and hydraulic rods are installed at the two ends of the upper protective shell; the output end of the hydraulic rod extends into the upper protective shell and is provided with an upper pressing film, and the periphery of the interior of the opening of the upper protective shell is provided with an inserting groove, the die casting process is carried out in the lower protective shell and the upper protective shell, and the influence of spark splashing on the safety of workers is effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum alloy production and processing technical field especially relates to a kind of aluminum alloy profile forming film tools. BACKGROUND

[0002] Aluminum alloy profile is a kind of aluminum alloy material different from traditional aluminum plate shape, after custom processing, it has unique shape, and the existing processing forming method is generally stamping process, stamping process is a kind of method for realizing the shape processing of parts by metal plate on the press through die;

[0003] When stamping aluminum alloy material, aluminum alloy material needs to be heated and then put into stamping equipment to shape, because temperature is high, sparks will splash out and generate hot air in the shaping process, which may affect the safety of workers, therefore, we propose a kind of aluminum alloy profile forming film tool. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the shortcomings in prior art, when stamping aluminum alloy material, aluminum alloy material needs to be heated and then put into stamping equipment to shape, because temperature is high, sparks will splash out and generate hot air in the shaping process, which may affect the safety of workers.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A kind of aluminum alloy profile forming film tool, including device seat, the device seat top middle position is equipped with containing plate, the containing plate one side is equipped with lifting assembly, the device seat top is equipped with lower membrane mechanism in the end close to lifting assembly, upper membrane mechanism is installed on the lifting assembly above the lower membrane mechanism upper side;

[0007] The lower membrane mechanism includes lower protective shell, the lower protective shell is installed in the end close to lifting assembly on the device seat top, lower pressing film is installed in the lower protective shell, the lower pressing film is not in contact with the bottom of lower protective shell, the lower protective shell opening is equipped with lug around;

[0008] The upper membrane mechanism includes upper protective shell, the upper protective shell is installed on the lifting assembly, the upper protective shell both ends are equipped with hydraulic rod, the output end of the hydraulic rod extends to the inside of upper protective shell, and is equipped with upper pressing film, the inside of the opening of the upper protective shell is equipped with plug-in slot around.

[0009] Further, it includes synchronous motor, groove, screw rod and screw nut, the synchronous motor is installed on the both ends of containing plate top, the groove is opened on the containing plate and close to the side of lower protective shell, the screw rod is installed on the output end of synchronous motor, and the screw nut is sleeved on the periphery of screw rod.

[0010] Further, the water tank is installed at one end of the device seat top away from the lower pressing film mechanism, and a water pipe is installed at the bottom of the water tank, which penetrates the accommodating plate and is connected with the lower protective shell and extends to the inside of the lower protective shell.

[0011] Further, the lower protective shell and the upper protective shell are heat insulation materials.

[0012] Further, the protruding block corresponds to and fits the insertion slot.

[0013] Further, support legs are installed at the four corners of the bottom of the device seat.

[0014] Further, the synchronous motor and the hydraulic rod are fixed at the top of the accommodating plate and the top of the upper protective shell respectively through fastening bolts.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The synchronous motor drives the screw rod to rotate, drives the screw nut to move, and then drives the upper protective shell to move to the lower protective shell until the protruding block is inserted into the insertion slot, and then the hydraulic rod is started to push the upper pressing film to press the aluminum alloy material, compared with the prior art, the utility model is carried out in the lower protective shell and the upper protective shell during the pressing process, which effectively prevents the influence of sparks splashing on the safety of workers. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 The utility model provides an overall structure schematic view of the aluminum alloy profile forming film tool;

[0018] Fig. 2 The utility model provides a front view anatomical drawing of the aluminum alloy profile forming film tool;

[0019] Fig. 3 The utility model provides a local enlarged schematic view of A structure of the aluminum alloy profile forming film tool.

[0020] Legend: 1, device seat; 2, accommodating plate; 3, water tank; 4, lifting assembly; 5, lower pressing film mechanism; 6, upper pressing film mechanism; 7, water pipe; 8, support leg; 41, synchronous motor; 42, groove body; 43, screw rod; 44, screw nut; 51, lower protective shell; 52, lower pressing film; 53, protruding block; 61, upper protective shell; 62, hydraulic rod; 63, upper pressing film; 64, insertion slot. DETAILED DESCRIPTION

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] Example 1

[0026] like Figs. 1-3 As shown, this utility model provides a technical solution: an aluminum alloy profile forming mold, including a device base 1 for loading die casting equipment, a receiving plate 2 installed at the middle position of the top of the device base 1 for installing a lifting mechanism 4, a lifting component 4 installed on one side of the receiving plate 2 to assist the lower pressing mechanism 5 to move up and down, a lower pressing mechanism 5 installed at the top end of the device base 1 near the lifting component 4, and an upper pressing mechanism 6 installed above the lower pressing mechanism 5 on the lifting component 4;

[0027] The lower pressure film mechanism 5 includes a lower protective shell 51, which is installed on the top of the device base 1 near the lifting component 4. A lower pressure film 52 is installed inside the lower protective shell 51 for die casting aluminum alloy steel. The lower pressure film 52 does not contact the bottom of the lower protective shell 51, and the bottom is suspended. A protrusion 53 is provided around the opening of the protective shell 51.

[0028] The upper pressure film 63 mechanism 6 includes an upper protective shell 61, which is mounted on the lifting assembly 4. Hydraulic rods 62 are installed at both ends of the upper protective shell 61. The hydraulic rods 62 push the upper pressure film 63 to die-cast the aluminum alloy material. The output end of the hydraulic rods 62 extends into the interior of the upper protective shell 61 and is fitted with the upper pressure film 63. Together with the lower pressure film 62, it shapes the aluminum alloy steel in all directions. The opening of the upper protective shell 61 has a circumference of insertion groove 64. The protrusion 53 corresponds to and fits the insertion groove 64. The insertion groove 64 and the protrusion 53 make the upper protective shell 61 and the lower protective shell 51 form a sealed space to prevent sparks from splashing out during die casting.

[0029] The above embodiments need to be supplemented as follows: the lower pressure film 52 and the upper pressure film 63 can be replaced according to different die-cast parts, and the lower protective shell 51 and the upper protective shell 61 are made of heat-insulating material.

[0030] Example 2

[0031] like Figs. 1-3 As shown, it includes a synchronous motor 41, a groove 42, a lead screw 43, and a lead screw nut 44. The synchronous motor 41 is installed at both ends of the top of the receiving plate 2. The two synchronous motors 41 move simultaneously, making the upper protective shell 61 move up and down more smoothly. The groove 42 is opened on the side of the receiving plate 2 near the lower protective shell 51. The groove 42 is used to install the lead screw 43. The lead screw 43 is installed at the output end of the synchronous motor 41, extends into the inside of the groove 42, and is rotatably connected to the bottom of the groove 42. The lead screw nut 44 is sleeved around the lead screw 43.

[0032] A water tank 3 is installed at the top of the device base 1 away from the lower pressing mechanism 5. A water pump is installed in the water tank 3. After the die casting is completed, the water pump sends the water in the water tank 3 to the lower protective shell 51 through the water pipe 7 to cool it down. A water pipe 7 is installed at the bottom of the water tank 3. The water pipe 7 passes through the accommodating plate 2 and is connected to the lower protective shell 51, and extends into the lower protective shell 51. Support legs 8 are installed at the four corners of the bottom of the device base 1 to stabilize the operation of the equipment. The synchronous motor 41 and the hydraulic rod 62 are fixed to the top two ends of the accommodating plate 2 and the top of the upper protective shell 61 respectively by fastening bolts.

[0033] The utility model discloses a work flow: when using the aluminum alloy profile forming film tool, first, put the heated aluminum alloy steel into the lower pressing film 52, then start the lifting assembly 4, at this time, the synchronous motor 41 drives the screw rod 43 to rotate reversely, drives the screw nut 44 to move up and down, thereby drives the upper protective shell 61 to move to the lower protective shell 51, until the protruding block 53 is inserted in the insertion slot 64, makes the upper protective shell 61 and the lower protective shell 51 form the airtight space, then start the hydraulic rod 62, the hydraulic rod 62 pushes the upper pressing film 63 to die casting the aluminum alloy material, after die casting, the water pump sends the water in the water tank 3 to the lower protective shell 51 through the water pipe 7 and carries out cooling, after completely cooling, the lifting assembly 4 drives the upper protective shell 61 to be far away from the lower protective shell 51, finally, take out the die casted aluminum alloy parts, complete the lower protective shell work.

[0034] Although the embodiments of the utility model have been shown and described, it is to be understood that the embodiments are susceptible to various modifications, alterations, substitutions and variations, and that many embodiments of the utility model can be made without departing from the spirit and scope of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy profile forming film device, comprising a device seat (1), a containing plate (2) is installed in the middle of the top of the device seat (1), and a lifting assembly (4) is installed on one side of the containing plate (2), characterized in that: The lower end of the top of the device seat (1) near the lifting assembly (4) is provided with a lower pressing film mechanism (5), and the upper end of the lower pressing film mechanism (5) is provided with an upper pressing film mechanism (6) on the lifting assembly (4). The lower pressing film mechanism (5) comprises a lower protective shell (51), which is installed on the lower end of the top of the device seat (1) near the lifting assembly (4), and a lower pressing film (52) is installed in the lower protective shell (51), the lower pressing film (52) is not in contact with the bottom of the lower protective shell (51), and a protrusion (53) is arranged around the opening of the lower protective shell (51). The upper pressing film mechanism (6) comprises an upper protective shell (61), which is installed on the lifting assembly (4), and a hydraulic rod (62) is installed at both ends of the upper protective shell (61), the output end of the hydraulic rod (62) extends into the upper protective shell (61), and an upper pressing film (63) is installed therein, and a plug-in groove (64) is arranged around the inside of the opening of the upper protective shell (61).

2. The film set for an aluminum alloy profile according to claim 1, characterized in that: The (4) comprises a synchronous motor (41), a groove body (42), a lead screw (43) and a lead screw nut (44), the synchronous motor (41) is installed at both ends of the top of the accommodating plate (2), the groove body (42) is arranged on one side of the accommodating plate (2) near the lower protective shell (51), the lead screw (43) is installed at the output end of the synchronous motor (41), and the lead screw nut (44) is sleeved on the periphery of the lead screw (43).

3. The film set for an aluminum alloy profile according to claim 1, characterized in that: The water tank (3) is installed at the top of the device seat (1) away from the lower pressing film mechanism (5), the water tank (3) is installed at the bottom of the water tank (3), the water pipe (7) penetrates through the accommodating plate (2) and is connected with the lower protective shell (51), and extends into the lower protective shell (51).

4. The film set for an aluminum alloy profile according to claim 1, characterized in that: The lower protective shell (51) and the upper protective shell (61) are made of heat insulation material.

5. The film set for an aluminum alloy profile according to claim 1, characterized in that: The protrusion (53) corresponds to and fits the plug-in groove (64).

6. The film set for an aluminum alloy profile according to claim 1, characterized in that: The bottom of the device seat (1) is provided with support legs (8) at four corners.

7. The film set for an aluminum alloy profile according to claim 2, characterized in that: The synchronous motor (41) and the hydraulic rod (62) are fixed on both ends of the top of the accommodating plate (2) and the top of the upper protective shell (61) by fastening bolts, respectively.