Bus automatic processing production line with coding and sorting functions
By designing an automated busbar processing production line with coding and sorting functions, standard and non-standard parts can share equipment, solving the problem of high equipment costs in busbar production and improving processing reliability and equipment utilization.
Patent Information
- Application Number
- CN202520306001.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-25
AI Technical Summary
In busbar production, standard and non-standard parts are processed separately, resulting in high equipment costs and large space requirements, which increases production costs.
Design an automated busbar processing production line with coding and sorting functions. The line uses sawing, bending, punching and coding devices, clamps the busbars with clamping devices, and sorts the busbars of different models to both sides of the production line using a sorting device. This allows standard and non-standard parts to share the same equipment and be reliably distinguished after processing.
This reduced busbar production costs, decreased the number of equipment, improved processing reliability and equipment utilization, avoided model confusion, and ensured smooth connection of different busbar models.
Smart Images
Figure CN223876656U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to bus processing equipment technical field, especially, it relates to a bus automatic processing production line with code printing and sorting function. BACKGROUND
[0002] According to different use scene demand, bus has multiple types, generally speaking, bus can be divided into standard parts and non-standard parts.
[0003] Usually, in the processing production of bus, standard parts and non-standard parts are independently carried out, which causes the problem of increasing the production cost of bus. This is because a set of standard part production line and another set of non-standard part production line need to be designed in the workshop, so that a large number of processing equipment need to be equipped, which not only increases the equipment cost, but also occupies a large production space.
[0004] Based on the above practical difficulties, how to reduce the production cost of multiple types of bus becomes a problem to be solved. INVENTION CONTENTS
[0005] The bus automatic processing production line with code printing and sorting function can realize the partial processing of bus standard parts and non-standard parts sharing the same equipment, can conveniently distinguish between the two, can meet the various processing needs of different buses, and can reduce the production cost.
[0006] The technical scheme of the utility model comprises: a bus automatic processing production line with code printing and sorting function, which comprises: a sawing device for cutting off the end of the bus; a bending and punching device for bending the end of the bus and punching the end and / or side of the bus; a code printing device for printing code identification on the surface of the bus; a clamp device for clamping the bus to pass through the sawing device, the bending and punching device and the code printing device; a sorting device comprising a first sorting mechanism, a second sorting mechanism and a sorting conveying roller, the first sorting mechanism being inclined downward relative to one side of the sorting conveying roller, and the bus of the first type being transferred to the first sorting mechanism; the second sorting mechanism being inclined downward relative to the other side of the sorting conveying roller, and the bus of the second type being transferred to the second sorting mechanism.
[0007] Preferably, the first sorting mechanism comprises a first inclined pull cylinder, the first inclined pull cylinder is inclinedly arranged, a first total rod is connected to the power output rod of the first inclined pull cylinder, the length direction of the first total rod is parallel to the bus of the first type, a plurality of first branch rods are connected to the first total rod, and the length direction of the first branch rod is perpendicular to the length direction of the first total rod.
[0008] Preferably, the second sorting mechanism comprises a second inclined cable cylinder, the second inclined cable cylinder is arranged obliquely, a second total rod is connected to a power output rod of the second inclined cable cylinder, the length direction of the second total rod is parallel to the second model bus, a plurality of second branch rods are connected to the second total rod, and the length direction of the second branch rod is perpendicular to the length direction of the second total rod.
[0009] Preferably, the number of the first inclined cable cylinders is two, and the two first inclined cable cylinders are arranged at intervals along the length direction of the first model bus; the number of the second inclined cable cylinders is two, and the two second inclined cable cylinders are arranged at intervals along the length direction of the second model bus.
[0010] Preferably, the first branch rod, the second branch rod and the sorting conveying roller are arranged alternately.
[0011] Preferably, the first branch rod comprises two circular rods arranged at intervals, and the second branch rod comprises two circular rods arranged at intervals.
[0012] Preferably, the feeding device and a rack arranged on one side of the feeding device are further included, and the feeding device, the sawing device, the bending and punching device, the code printing device and the sorting device are arranged in sequence along the processing direction of the bus.
[0013] Preferably, the feeding device comprises a row width detector, and the row width detector is used for detecting the width of the bus.
[0014] Preferably, the clamp device comprises a first clamp and a second clamp, and the first clamp is arranged upstream of the sawing device and the second clamp is arranged downstream of the code printing device along the processing direction of the bus.
[0015] Preferably, a material dragging belt is further included, and the material dragging belt is arranged between the code printing device and the sorting device.
[0016] The utility model discloses beneficial effect has: through saw cutting device, press bending punching device and coding device in busbar production line design, and design clamp device clamps the busbar through above -mentioned three devices, can satisfy the saw cutting, press bending, punching and coding processing demand of different mode busbar, and makes the equipment of different mode busbar saw cutting, press bending, punching and coding processing share -use, and, in busbar production line design sorting device, and in sorting device design first sorting mechanism and second sorting mechanism, utilize two sorting mechanism and divide the busbar of different mode to the both sides of production line, thereby when the saw cutting device, press bending punching device and coding device of different mode busbar share -use, utilize sorting device and divide the busbar of different mode, ensure the reliable realization of different mode busbar shared equipment, especially for non -standard piece busbar, after saw cutting, press bending, punching and coding, usually still need to carry out subsequent processing, utilize sorting device and divide it with standard piece busbar, can be convenient for the smooth docking of subsequent processing equipment, avoid the confusion caused by shared partial processing equipment, can reduce the equipment amount of satisfying different mode busbar production needs while improving the reliability of processing, reduce production cost. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be briefly introduced the drawing needed to be used in the embodiment description, obviously, the drawing in the following description only is some embodiments of the utility model, for ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0018] Figure 1 It is the schematic diagram of the production line of this embodiment;
[0019] Figure 2 It is the schematic diagram of the sorting device of this embodiment;
[0020] Figure 3 It is the front view schematic diagram of the production line of this embodiment;
[0021] Figure 4 It is the top view schematic diagram of the production line of this embodiment.
[0022] Among them:
[0023] 1, material rack, 2, feeding device, 21, row width detector, 3, first clamp, 4, saw cutting device, 5, press bending punching device, 6, coding device, 7, material dragging belt;
[0024] 8, sorting device, 81, first inclined pull cylinder, 82, first total rod, 83, first branch rod, 84, second inclined pull cylinder, 85, second total rod, 86, second branch rod, 87, sorting conveying roller;
[0025] 9, second clamp. DETAILED DESCRIPTION
[0026] In order to make the person skilled in the art better understand the utility model scheme, the utility model is further explained in detail below in combination with the drawings and specific embodiments.
[0027] In this paper, the terms such as 'up, down, left, right, inner, outer' are established based on the positional relationship shown in the drawings, and according to the different drawings, the corresponding positional relationship may also change accordingly, therefore, it cannot be understood as an absolute limitation on the scope of protection; moreover, the relationship terms such as 'first' and'second' are only used to distinguish one component from another component with the same name, and do not necessarily require or imply any such actual relationship or order between the components. In addition, in the embodiments of the utility model, 'above', 'below' and the like include the number.
[0028] The bus automatic machining production line with the functions of counting and sorting provided in the embodiment mainly aims at the machining of various types of buses, especially the machining of standard parts and non-standard parts, and needs to separately equip different production lines, so that the number of machining equipment to be configured is relatively large, and a large production workshop needs to be occupied, thereby causing the problem of increased production cost of buses of multiple types. In view of the above status, the bus automatic machining production line with the functions of counting and sorting provided in the embodiment can realize the sharing of part of the machining equipment by standard parts and non-standard parts, and can guarantee the reliable distinction of the two on the shared production line, thereby reducing the production cost while guaranteeing the reliable production of buses of multiple types.
[0029] Reference Figures 1 to 4 The bus automatic machining production line with the functions of counting and sorting provided in the embodiment includes a sawing device 4, a bending and punching device 5, a counting device 6, a clamp device and a sorting device 8.
[0030] The sawing device 4 is used for cutting the end part of the bus, for example, when the head end of the bus passes through the sawing device 4, if the head end of the bus needs to be trimmed, the sawing device 4 is used to cut the head end of the bus; if the head end of the bus does not need to be processed, the sawing device 4 is directly passed through, and the head end of the bus is not processed. With the continuous forward movement of the bus, the tail end of the bus passes through the sawing device 4, at this time, the tail end of the bus is cut according to the set length of the bus. In the embodiment, the specific structure of the sawing device 4 is not the improvement focus, and is not described in detail.
[0031] The bending-punching device 5 is used for bending the end of the busbar and punching the end and / or side edge of the busbar. According to the processing requirements of the busbar, the bending-punching device 5 is used for bending the head end and / or tail end of the busbar, or punching the head end and / or tail end of the busbar, or punching the side edge of the busbar, and the above processing options can be flexibly adjusted according to the specific model of the busbar, which will not be exemplified one by one. Similarly, the specific structure of the bending-punching device 5 of the embodiment is not the improvement focus, and will not be described in detail.
[0032] The coding device 6 is used for coding the surface of the busbar, for example, laser coding can be used. In the embodiment, laser coding can be performed on the busbar except for the bending end, the punching position, and the clamping part within a certain distance. Specifically, the coding mark can be formed by characters, letters, and two-dimensional codes. Similarly, the specific structure of the coding device 6 of the embodiment is not the improvement focus, and will not be described in detail.
[0033] The clamp device is used for clamping the busbar to pass through the sawing device 4, the bending-punching device 5, and the coding device 6. For example, when the head end of the busbar passes through the sawing device 4 first, the clamp device is used to clamp the head end of the busbar. As the busbar continuously advances, the tail end of the busbar advances to the sawing device 4, and the clamp device can be used to clamp the head end and the tail end of the busbar. The clamp device clamps the busbar to ensure the accuracy of the position of the busbar during sawing, bending, punching, and coding, thereby ensuring the accuracy of the busbar processing.
[0034] The sorting device 8 includes a first sorting mechanism, a second sorting mechanism, and a sorting conveying roller 87. The first sorting mechanism is downwardly inclined relative to one side of the sorting conveying roller 87, and the busbar of the first type is transferred to the first sorting mechanism. The second sorting mechanism is downwardly inclined relative to the other side of the sorting conveying roller 87, and the busbar of the second type is transferred to the second sorting mechanism. In this way, the first sorting mechanism and the second sorting mechanism on both sides of the sorting conveying roller 87 can sort different types of busbars, such as busbar standard parts and busbar non-standard parts, to the two sides of the production line, thereby reliably distinguishing different types of busbars and avoiding confusion after the busbars of different types are subjected to the above-mentioned sawing, bending, punching, and coding, especially for non-standard parts, which can be reliably distinguished from standard parts, thereby smoothly connecting the non-standard parts to subsequent processing procedures, such as subsequent bending or shearing. Therefore, the busbar automatic processing production line with coding and sorting functions of the embodiment not only meets the sawing, bending, punching, coding, and other processing requirements of different busbars, but also realizes the sharing of equipment for the above processing of different types of busbars, and ensures the reliable distinction of different types of busbars after processing, thereby reducing the number of processing equipment used and reducing production costs while ensuring the reliable production of different types of busbars.
[0035] Specifically, the first sorting mechanism comprises a first inclined tension cylinder 81, which is arranged obliquely, and a power output rod of the first inclined tension cylinder 81 is connected with a first total rod 82, a length direction of the first total rod 82 is parallel to the first type busbar, the first total rod 82 is connected with a plurality of first branch rods 83, and a length direction of the first branch rod 83 is perpendicular to the length direction of the first total rod 82. Taking the first type busbar as a standard part, after the busbar standard part is moved to the sorting conveying roller 87 through the foregoing sawing, bending, punching and code marking processes, the first inclined tension cylinder 81 is actuated to pull down the first total rod 82, the first total rod 82 further drives the plurality of first branch rods 83 connected thereto to incline downward, so that the standard part busbar slides downward to the first branch rod 83 under the action of gravity, and the sorting of the standard part is realized.
[0036] Similarly, the second sorting mechanism comprises a second inclined tension cylinder 84, which is arranged obliquely, and a power output rod of the second inclined tension cylinder 84 is connected with a second total rod 85, a length direction of the second total rod 85 is parallel to the second type busbar, the second total rod 85 is connected with a plurality of second branch rods 86, and a length direction of the second branch rod 86 is perpendicular to the length direction of the second total rod 85. Taking the second type busbar as a non-standard part, after the busbar is moved to the sorting conveying roller 87 through the foregoing sawing, bending, punching and code marking processes, the second inclined tension cylinder 84 is actuated to pull down the second total rod 85, the second total rod 85 further drives the plurality of second branch rods 86 connected thereto to incline downward, so that the standard part busbar slides downward to the second branch rod 86 under the action of gravity, and the sorting of the non-standard part is realized. Then, the sorted non-standard part is transferred to subsequent other equipment for corresponding processing.
[0037] Specifically, the number of the first inclined tension cylinders 81 is two, and the two first inclined tension cylinders 81 are arranged along the length direction of the first type busbar; similarly, the number of the second inclined tension cylinders 84 is two, and the two second inclined tension cylinders 84 are arranged along the length direction of the second type busbar. Designing two first inclined tension cylinders 81 and second inclined tension cylinders 84 can form two force application points in the length direction, which is beneficial to the stable movement of the busbar during sorting and avoids damage to the busbar caused by abnormal sorting.
[0038] Referring to Figure 2 , the first branch rod 83, the second branch rod 86 and the sorting conveying roller 87 are arranged alternately, so that the two sorting mechanisms do not interfere with the normal conveying of the busbar, and the two sorting mechanisms do not interfere with each other during sorting of the busbar, thereby improving the action reliability of the busbar conveying and sorting.
[0039] Referring again to Figure 2The first supporting rod 83 comprises two spaced circular rods, and the second supporting rod 86 comprises two spaced circular rods. The first supporting rod 83 and the second supporting rod 86 are made of circular rods, and the smooth surface is more conducive to the sorting movement of the busbar and is not easy to cause damage to the surface of the busbar during the movement. In addition, the two supporting rods are made in the form of two spaced circular rods, which can increase the supporting points of the single supporting rod to the busbar and improve the stability of the supporting of the busbar during sorting.
[0040] Specifically, the busbar automatic processing production line with the coding and sorting functions further comprises a feeding device 2 and a rack 1 arranged on one side of the feeding device 2. The rack 1 and the feeding device 2 are matched to realize automatic feeding. Of course, manual feeding can also be adopted. Along the processing direction of the busbar, the feeding device 2, the sawing device 4, the bending and punching device 5, the coding device 6 and the sorting device 8 are sequentially arranged.
[0041] The feeding device 2 comprises a row width detector 21 for detecting the width of the busbar. Once the detected width of the busbar is inconsistent with the set width, an alarm information is generated to remind the operator to confirm and adjust.
[0042] Referring to Figure 3 and Figure 4 The clamp device comprises a first clamp 3 and a second clamp 9. Along the processing direction of the busbar, the first clamp 3 is arranged upstream of the sawing device 4, and the second clamp 9 is arranged downstream of the coding device 6. When the busbar is initially processed, it is clamped by the first clamp 3 and sent into the sawing device 4. After the busbar passes through the bending and punching device 5 and the coding device 6, the head end thereof is clamped by the second clamp 9, and the tail end thereof is clamped by the first clamp 3. This can ensure that the processing process of the busbar can be effectively clamped, thereby improving the position reliability of the busbar and the processing accuracy of the busbar.
[0043] Specifically, the busbar automatic processing production line with the coding and sorting functions further comprises a dragging belt 7 arranged between the coding device 6 and the sorting device 8. The busbar after being sawed, bent, punched and coded is moved to the sorting device 8 by the dragging belt 7 for sorting.
[0044] In the case where the embodiments do not conflict with each other, at least part of the technical solutions in the embodiments can be recombined to form the essential technical solutions of the utility model. Of course, the embodiments can also be mutually quoted or contained. It should be noted that the adaptive adjustment and modification made by the person skilled in the art when recombining the technical means described in the embodiments will also fall within the protection scope of the utility model.
[0045] The technical principle of the utility model is described above in combination with specific embodiments, but it should be noted that the above description is only for explaining the principle of the utility model and cannot be interpreted as a specific limitation on the protection scope of the utility model in any way. Based on the explanation here, other specific embodiments or equivalent substitutions of the utility model that can be thought of by those skilled in the art without creative labor will all fall within the protection scope of the utility model.
Claims
1. A busbar automatic processing production line with coding and sorting functions, characterized in that, The utility model relates to a kind of busbar processing device, including: Saw cutting device (4) for cutting off the end of busbar; Bending and punching device (5) for bending the end of the busbar and punching the end and / or side of the busbar; Code marking device (6) for marking the surface of the busbar; Clamp device for clamping the busbar through the saw cutting device (4), bending and punching device (5) and code marking device (6); Sorting device (8) including first sorting mechanism, second sorting mechanism and sorting conveying roller (87), the first sorting mechanism is inclined downward relative to one side of the sorting conveying roller (87), and the busbar of the first type is transferred to the first sorting mechanism;The second sorting mechanism is inclined downward relative to the other side of the sorting conveying roller (87), and the busbar of the second type is transferred to the second sorting mechanism.
2. The bus automatic processing production line with the functions of code striking and sorting according to claim 1, characterized in that: The first sorting mechanism includes first inclined pull cylinder (81), which is inclinedly arranged, and the power output rod of the first inclined pull cylinder (81) is connected with first total rod (82), the length direction of the first total rod (82) is parallel to the busbar of the first type, and the first total rod (82) is connected with a plurality of first branch rods (83), and the length direction of the first branch rod (83) is perpendicular to the length direction of the first total rod (82).
3. The bus automatic processing production line with the functions of code striking and sorting according to claim 2, characterized in that: The second sorting mechanism includes second inclined pull cylinder (84), which is inclinedly arranged, and the power output rod of the second inclined pull cylinder (84) is connected with second total rod (85), the length direction of the second total rod (85) is parallel to the busbar of the second type, and the second total rod (85) is connected with a plurality of second branch rods (86), and the length direction of the second branch rod (86) is perpendicular to the length direction of the second total rod (85).
4. The bus automatic processing production line with the functions of code striking and sorting according to claim 3, characterized in that: The number of the first inclined pull cylinder (81) is two, and the two first inclined pull cylinders (81) are arranged along the length direction of the busbar of the first type; The number of the second inclined pull cylinder (84) is two, and the two second inclined pull cylinders (84) are arranged along the length direction of the busbar of the second type.
5. The bus automatic processing production line with the functions of code striking and sorting according to claim 3, characterized in that: The first branch rod (83), the second branch rod (86) and the sorting conveying roller (87) are staggered.
6. The bus automatic processing production line with the functions of code striking and sorting according to claim 3 or 4, characterized in that: The first branch rod (83) includes two spaced circular rods, and the second branch rod (86) includes two spaced circular rods.
7. The bus automatic processing production line with the functions of code striking and sorting according to claim 1, characterized in that: It also includes feeding device (2) and rack (1) arranged on one side of the feeding device (2), and the feeding device (2), saw cutting device (4), bending and punching device (5), code marking device (6) and sorting device (8) are sequentially arranged along the processing direction of the busbar.
8. The bus automatic processing production line with the functions of code striking and sorting according to claim 7, characterized in that: The feeding device (2) includes row width detector (21), which is used for detecting the width of the busbar.
9. The bus automatic processing production line with the functions of code striking and sorting according to claim 1 or 7, characterized in that: The clamp device comprises a first clamp (3) and a second clamp (9), the first clamp (3) is arranged upstream of the sawing device (4) along the processing direction of the busbar, and the second clamp (9) is arranged downstream of the coding device (6).
10. The bus automatic processing production line with the functions of code striking and sorting according to claim 1, characterized in that: A material dragging belt (7) is further arranged between the coding device (6) and the sorting device (8).