Ecological brick manufacturing device based on industrial sludge

Abstract

The utility model discloses an ecological brick manufacturing device based on industrial sludge, and relates to the field of ecological bricks, the ecological brick manufacturing device comprises a bottom plate, a forming mechanism is fixed to the top of the bottom plate, a workbench is fixed to the top of the bottom plate, and molds are symmetrically and slidably connected to the top of the workbench; by arranging the switching assembly, after the molding mechanism carries out compression molding on the mold on one placing table, the mold on the other placing table can be directly switched to start the next round of molding operation without waiting for complete curing of materials in the current mold, the production period is remarkably shortened, the production efficiency is improved, and the production cost is reduced. In addition, by arranging a quick release assembly, the mold can be quickly, simply and conveniently disassembled and assembled, the mold replacement time is remarkably shortened, meanwhile, molds with the same size but different patterns can be locked, then ecological bricks with different patterns can be easily switched, and diversified market requirements can be met.

Description

TECHNICAL FIELD

[0001] The utility model relates to ecological brick technical field, especially a kind of ecological brick manufacturing device based on industrial sludge. BACKGROUND

[0002] Ecological brick is the latest development of new generation green environmental protection building material product, its colour and pattern can be comparable to natural stone, and overcome the defects of natural stone in pollution prevention, color difference, texture, radioactivity etc., provide an ideal decorative material for building decoration, create a brand-new stone age, the launch of ecological brick will inhibit the overexploitation of natural stone, promote the ecological balance of maintaining natural environment.

[0003] In the forming of the ecological brick manufacturing process of industrial sludge, suitable forming mold is selected according to the shape, size and formula requirements of ecological brick, then the mixed raw materials are poured into forming mold, then transported to forming mechanism for pressing forming, the pressing pressure, pressing time and other parameters need to be controlled during forming process to ensure the density and strength of ecological brick, then the formed ecological brick blank is discharged.

[0004] And because the existing forming mechanism needs to wait for material solidification after pressing forming of raw materials in mold, which leads to that forming mechanism cannot continuously perform forming operation of next group of molds, directly leading to the reduction of production efficiency. UTILITY MODEL CONTENT

[0005] (I) technical problem solved

[0006] In view of the problems existing in the prior art, the utility model provides an ecological brick manufacturing device based on industrial sludge.

[0007] (II) technical scheme

[0008] To achieve the above purpose, the utility model is realized by the following technical scheme: an ecological brick manufacturing device based on industrial sludge, including bottom plate, the bottom plate top is fixed with forming mechanism, the bottom plate top is fixed with workbench, the workbench top is symmetrically slidably connected with mold, the workbench is internally installed with manufacturing switching assembly for switching mold, the mold bottom is installed with quick-disassembly assembly for quick discharging mold;

[0009] The utility model relates to a switching assembly, including the placement platform of symmetrical sliding connection at the top of work table, the bottom of placement platform is rotatably connected with the gyro wheel through the pivot, the top of work table is symmetrically opened and is limited the groove, the inboard of limiting groove is slidably connected with the gyro wheel outer wall, the bottom of placement platform is slidably connected with the sliding block, the outer wall of sliding block lower extreme all is fixed with the rack, the bottom of work table is rotatably connected with the gear through the pivot, gear and rack meshed connection, wherein one rack inside is provided with reciprocating screw rod,

[0010] The utility model relates to a quick release assembly, including the mount pad of symmetrical fixed in the top of placement platform, the top of mount pad is opened and is locked the groove, the inside sliding connection of locking the groove has the clamping plate, the inside installation of mount pad has the pulley, the clamping plate bottom is fixed with the pull rope, and the pull rope is inserted to the outside of mount pad through drive connection with pulley.

[0011] As a preferred scheme of the ecological brick manufacturing device based on industrial sludge, the bottom of the workbench is fixed with a motor, the output end of the motor is fixed with one end of the reciprocating screw rod, the motor and the outer wall of the reciprocating screw rod are both installed on the bottom of the workbench through the limiting block, the top of the workbench is symmetrically provided with a strip-shaped groove, the inner side of the strip-shaped groove is slidably connected with the outer wall of the sliding block, the sliding block is slidably connected to the top of the workbench through the guide rail, the placement platform is slidably connected to the top of the sliding block through the guide rail, and the rack is slidably connected to the bottom of the workbench through the guide rail.

[0012] As a preferred scheme of the ecological brick manufacturing device based on industrial sludge, the forming mechanism includes a forming table fixed on the top of the bottom plate, two slide rods are symmetrically fixed on the top of the forming table, a gas cylinder is fixed on the top of the slide rod, a forming block is installed on the output end of the gas cylinder, and the forming block is slidably connected with the outer wall of the slide rod.

[0013] As a preferred scheme of the ecological brick manufacturing device based on industrial sludge, when the two placement tables are slid to the middle part of the inner wall of the limiting groove, the lengths of the two placement tables are equal, and the horizontal sliding distances of the limiting groove and the strip-shaped groove are the same.

[0014] As a preferred scheme of the ecological brick manufacturing device based on industrial sludge, the bottom of the clamping plate is symmetrically provided with a limiting hole, a limiting column is slidably connected with the inner side of the limiting hole, a spring is sleeved on the outer wall of the limiting column, the other end of the spring is fixed with the inner wall of the limiting hole, a groove is formed in the inner part of the mount pad, the pulley is installed in the inner part of the groove, and the outer wall of the clamping plate is inclined.

[0015] As a preferred scheme of the ecological brick manufacturing device based on industrial sludge, the top of the mounting seat is provided with a placing groove, the inner side wall of the placing groove is in extrusion contact with the outer wall of the mold, and the outer wall of the clamping plate is in extrusion contact with one side of the mold.

[0016] (III) Beneficial effects

[0017] The utility model provides a kind of ecological brick manufacturing device based on industrial sludge. It has the following beneficial effects:

[0018] 1. By setting the switching assembly, the molding mechanism can switch to the mold on another placing table to start the next molding operation after pressing and molding the mold on one of the placing tables, significantly shortening the production cycle and improving the production efficiency.

[0019] 2. By setting the quick-release assembly, the mold disassembly and installation process can be quick and easy, significantly shortening the mold replacement time, and also locking the same size but different pattern molds, so that the different pattern ecological bricks can be easily switched, meeting the diversified market demand. BRIEF DESCRIPTION OF DRAWINGS

[0020] To more clearly illustrate the technical solutions in the embodiments of the utility model, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from these drawings without creative labor.

[0021] Figure 1 It is the overall structure diagram of the utility model.

[0022] Figure 2 It is the structure diagram of the switching assembly of the utility model.

[0023] Figure 3 It is the structure diagram of the rack of the utility model.

[0024] Figure 4 It is the structure entity diagram of the quick-release assembly of the utility model.

[0025] Figure 5 It is the sectional view of the mounting seat of the utility model.

[0026] In the figure, 1, bottom plate; 2, forming mechanism; 201, forming table; 202, slide bar; 203, air cylinder; 204, forming block; 3, workbench; 4, mold; 5, switching assembly; 501, placing table; 502, roller; 503, limiting groove; 504, sliding block; 505, rack; 506, gear; 507, reciprocating screw rod; 508, motor; 509, strip-shaped groove; 6, quick release assembly; 601, mounting seat; 602, locking groove; 603, clamping plate; 604, pulley; 605, pull rope; 606, limiting column; 607, spring; 608, groove. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.

[0028] Embodiment 1

[0029] Referring to Figure 1 , Figure 2 , and Figure 3 , the first embodiment of the utility model provides an ecological brick manufacturing device based on industrial sludge, which comprises a bottom plate 1, the top of the bottom plate 1 is fixed with a forming mechanism 2, the top of the bottom plate 1 is fixed with a workbench 3, the top of the workbench 3 is symmetrically connected with a mold 4 in a sliding mode, the inside of the workbench 3 is provided with a switching assembly 5 for switching the mold 4, the bottom of the mold 4 is provided with a quick release assembly 6 for quickly discharging the mold 4, the switching assembly 5 comprises a placing table 501 symmetrically connected with the top of the workbench 3 in a sliding mode, the bottom of the placing table 501 is rotatably connected with a roller 502 through a rotating shaft, the top of the workbench 3 is symmetrically provided with a limiting groove 503, the inner side of the limiting groove 503 is slidably connected with the outer wall of the roller 502, the bottom of the placing table 501 is slidably connected with a sliding block 504, the outer wall of the lower end of the sliding block 504 is fixed with a rack 505, the bottom of the workbench 3 is rotatably connected with a gear 506 through a rotating shaft, the gear 506 is engaged with the rack 505, and the inside of one of the racks 505 is provided with a reciprocating screw rod 507.

[0030] Specific, the workbench 3 bottom fixed motor 508, motor 508 output end and reciprocating screw 507 one end fixed, motor 508 and reciprocating screw 507 outer wall are all installed in the workbench 3 bottom through the limiting block, the workbench 3 top symmetrically provided with a strip slot 509, the strip slot 509 inner side and the sliding block 504 outer wall sliding connection, the sliding block 504 is slidably connected on the workbench 3 top through the guide rail, the placement table 501 is slidably connected on the sliding block 504 top through the guide rail, the rack 505 is slidably connected on the workbench 3 bottom through the guide rail, the forming mechanism 2 includes the forming table 201 fixed on the top plate 1 top, the forming table 201 top symmetrically fixed with two slide rods 202, the slide rod 202 top fixed with the air cylinder 203, the air cylinder 203 output end is installed with the forming block 204, the forming block 204 and the slide rod 202 outer wall sliding connection, two placement tables 501 slide to the middle part of the limiting slot 503 inner wall, the limiting slot 503 and the horizontal sliding distance of the strip slot 509 are equal.

[0031] Further, by starting motor 508 drive reciprocating screw 507 rotation, then drive one of the rack 505 sliding, then through the gear 506 drive another rack 505 reverse sliding, then two rack 505 drive two sliding blocks 504 to the opposite direction sliding, then the sliding block 504 drive two placement tables 501 reverse sliding, then two placement tables 501 through the roller 502 along the limiting slot 503 reverse sliding, in turn drive one of the mold 4 moves to the center position of the forming table 201 and is pressed into shape, the other mold 4 is slid to the opposite direction.

[0032] Example 2

[0033] Referring to Figure 1 、 Figure 4 , and Figure 5 , the utility model second embodiment, this embodiment is based on the last embodiment, quick release assembly 6, including symmetrically fixed in the placement table 501 top mounting seat 601, the mounting seat 601 top is provided with locking slot 602, the locking slot 602 inside is slidably connected with the clamping plate 603, the mounting seat 601 is installed with pulley 604, the clamping plate 603 bottom is fixed with pull rope 605, pull rope 605 and pulley 604 are connected through the transmission and are inserted to the outside of mounting seat 601.

[0034] Specific, the bottom of the card plate 603 symmetrically provided with a limiting hole, the limiting hole inside slide connection with a limiting column 606, the limiting column 606 outer wall is provided with a spring 607, the other end of the spring 607 and the limiting hole inner wall fixed, the mounting seat 601 inside is provided with a groove, the pulley 604 is installed in the groove inside, the outer wall of the card plate 603 is inclined, the top of the mounting seat 601 is provided with a placing groove, the inner wall of the placing groove and the outer wall of the mold 4 extrusion contact, the outer wall of the card plate 603 and one side of the mold 4 extrusion contact.

[0035] Further, the mold 4 itself plus the gravity of raw materials extrusion card plate 603, so that the card plate 603 by extruding spring 607 slide in the locking groove 602, the card plate 603 slide to the inside of the locking groove 602 card plate 603 top with mounting seat 601 flush, then the mold 4 is completely placed in the inside of the mounting seat 601, then the mold 4 automatically loosen the extrusion of spring 607, then the spring 607 reset the elastic force drives the card plate 603 to slide, so as to lock the mold 4 in the inside of the mounting seat 601, and in the unlocking by pulling the mounting seat 601 on the pull rope 605, so that the card plate 603 downward extrusion spring 607 slide, so that the card plate 603 unlock the lock of the mold 4, then the mold 4 is taken out, the brick blank formed in the mold 4 is discharged

[0036] Working principle: when based on the manufacturing process of industrial sludge ecological brick, first need to pour the mixed raw materials into the forming mold 4, then the mold 4 itself plus the gravity of raw materials extrusion card plate 603, so that the card plate 603 by extruding spring 607 slide in the locking groove 602, the card plate 603 slide to the inside of the locking groove 602 card plate 603 top with mounting seat 601 flush, then the mold 4 is completely placed in the inside of the mounting seat 601, then the mold 4 automatically loosen the extrusion of spring 607, then the spring 607 reset the elastic force drives the card plate 603 to slide, so as to lock the mold 4 in the inside of the mounting seat 601, and then start the motor 508 drives the reciprocating screw 507 to rotate, then drive one of the rack 505 to slide, then through the gear 506 drive another rack 505 to slide reversely, then two rack 505 drive two sliding blocks 504 to slide reversely, then the sliding block 504 drive two placing table 501 to slide reversely, then two placing table 501 through the roller 502 along the limit slot 503 to slide reversely, and then drive one of the mold 4 to move to the center position of the forming table 201 to press forming, the other mold 4 is slid in the opposite direction, then by pulling the mounting seat 601 on the pull rope 605, so that the card plate 603 downward extrusion spring 607 slide, so that the card plate 603 unlock the lock of the other mold 4, then the mold 4 is taken out, the brick blank formed in the mold 4 is discharged.

[0037] It is to be understood that the terminology "first" and "second" and the like used herein is merely intended to differentiate one entity or operation from another, without necessarily requiring or implying any such actual relationship or order between such entities or operations.

Claims

1. An eco-brick manufacturing device based on industrial sludge, comprising a base plate (1), a molding mechanism (2) fixed on the top of the base plate (1), a worktable (3) fixed on the top of the base plate (1), and molds (4) symmetrically slidably connected to the top of the worktable (3), characterized in that: The workbench (3) is internally provided with a switching assembly (5) for switching the mold (4) manufacturing, and the bottom of the mold (4) is provided with a quick disassembly assembly (6) for quickly discharging the mold (4). The switching assembly (5) comprises a placement table (501) symmetrically and slidingly connected to the top of the workbench (3), the bottom of the placement table (501) is rotatably connected with a roller (502) through a rotating shaft, the top of the workbench (3) is symmetrically provided with a limiting groove (503), the inner side of the limiting groove (503) is slidingly connected with the outer wall of the roller (502), the bottom of the placement table (501) is slidingly connected with a sliding block (504), the outer wall of the lower end of the sliding block (504) is fixedly provided with a rack (505), the bottom of the workbench (3) is rotatably connected with a gear (506) through a rotating shaft, the gear (506) is meshingly connected with the rack (505), and one of the racks (505) is internally provided with a reciprocating lead screw (507). The quick disassembly assembly (6) comprises a mounting seat (601) symmetrically fixed to the top of the placement table (501), the top of the mounting seat (601) is provided with a locking groove (602), the locking groove (602) is slidingly connected with a clamping plate (603) internally, the mounting seat (601) is internally provided with a pulley (604), the bottom of the clamping plate (603) is fixedly provided with a pull rope (605), and the pull rope (605) and the pulley (604) are penetratingly connected to the outside of the mounting seat (601) through transmission.

2. An apparatus for manufacturing of eco-bricks based on industrial sludge as claimed in claim 1, wherein: The bottom of the workbench (3) is fixedly provided with a motor (508), one end of the motor (508) is fixedly connected with the reciprocating lead screw (507), the motor (508) and the reciprocating lead screw (507) are both mounted on the bottom of the workbench (3) through limiting blocks, the top of the workbench (3) is symmetrically provided with a strip-shaped groove (509), the inner side of the strip-shaped groove (509) is slidingly connected with the outer wall of the sliding block (504), the sliding block (504) is slidingly connected to the top of the workbench (3) through a guide rail, and the placement table (501) is slidingly connected to the top of the sliding block (504) through a guide rail.

3. An apparatus for manufacturing of eco-bricks based on industrial sludge as claimed in claim 2, wherein: The forming mechanism (2) comprises a forming table (201) fixed to the top of the bottom plate (1), two slide rods (202) are symmetrically fixed to the top of the forming table (201), a gas cylinder (203) is fixed to the top of the slide rod (202), a forming block (204) is mounted on the output end of the gas cylinder (203), and the forming block (204) is slidingly connected with the outer wall of the slide rod (202).

4. An apparatus for manufacturing of eco-bricks based on industrial sludge as claimed in claim 3, wherein: When the two placement tables (501) slide to the middle of the inner wall of the limiting groove (503), the lengths are equal, and the horizontal sliding distances of the limiting groove (503) and the strip-shaped groove (509) are the same.

5. An apparatus for manufacturing of eco-bricks based on industrial sludge as claimed in claim 4, wherein: The bottom of the clamping plate (603) is symmetrically provided with a limiting hole, the inner side of the limiting hole is slidably connected with a limiting column (606), the outer wall of the limiting column (606) is sleeved with a spring (607), the other end of the spring (607) is fixed to the inner wall of the limiting hole, the inside of the mounting seat (601) is provided with a groove, the pulley (604) is mounted in the groove, and the outer wall of the clamping plate (603) is inclined.

6. An apparatus for manufacturing of eco-bricks based on industrial sludge as claimed in claim 5 wherein: The top of the mounting seat (601) is provided with a placing groove, the inner side wall of the placing groove is in extrusion contact with the outer wall of the mold (4), and the outer wall of the clamping plate (603) is in extrusion contact with one side of the mold (4).

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