Radial tire two-time method one-stage forming machine
By introducing a bead transfer device and a clamping device into the molding machine, automated bead transfer is achieved, solving the problems of increased labor intensity and safety risks caused by manual operation in the existing technology, and improving the automation level and working efficiency of the molding machine.
Patent Information
- Application Number
- CN202520101114.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing passenger radial tire forming machines require manual operation during the upper ring action, which increases the labor intensity and safety risks for operators, and has a low degree of automation.
A radial tire two-stage one-stage forming machine was designed, which includes a tire bead transfer device, a clamping device, and multiple tire bead feeding components. The clamping device moves the tire bead from the feeding components to the transfer device, realizing automated tire bead transfer and processing and reducing manual operation.
It improves the automation level of the molding machine, reduces manual operation, lowers safety risks, and increases work efficiency.
Smart Images
Figure CN223877579U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a forming machine technical field, specifically, relate to a meridian tire two-time method one section forming machine. BACKGROUND
[0002] The passenger meridian tire forming two-time method one section forming machine is the mechanical device that combines the rubber of tire's inner liner, cord 1, cord 2, triangular rubber, sidewall, reinforcing yarn, support rubber, etc., through the process such as lamination, right package, upper circle, reverse package, roller pressing, and makes the cylindrical embryo of two sections for use, wherein, in the existing mainstream model, the lamination of rubber, right package, reverse package and roller pressing process can be realized automatically, and the upper circle action still needs manual operation, which not only increases the labor intensity of the operator, but also has certain safety risk, and the efficiency is limited by the proficiency of the operator. SUMMARY
[0003] The main purpose of the utility model is to provide a meridian tire two-time method one section forming machine to solve the problem of high labor intensity and low automation degree of the forming machine in the prior art.
[0004] In order to achieve the above purpose, according to one aspect of the utility model, a meridian tire two-time method one section forming machine is provided, which comprises a forming machine main body, a feeding device, the feeding device is located at the first side of the length direction of the forming machine main body, a bead transfer device, the bead transfer device is located at the second side of the length direction of the forming machine main body, along the length direction of the forming machine main body, the bead transfer device is movably arranged on the forming machine main body, a bead feeding assembly, the bead feeding assembly is arranged on the second side of the forming machine main body, and the bead feeding assembly is used for placing the tire material, a clamping device, the clamping device is arranged on the second side of the length direction of the forming machine main body, and the clamping device is used for moving the tire material on the bead feeding assembly to the bead transfer device.
[0005] Further, the meridian tire two-time method one section forming machine further comprises a first right and reverse package device, a second right and reverse package device, the first right and reverse package device and the second right and reverse package device are arranged at intervals along the length direction of the main body, the bead transfer is switched between the first right and reverse package device and the second right and reverse package device when moving, and the bead transfer has a first right and reverse package position located at the first right and reverse package device, a second right and reverse package position located at the second right and reverse package device and a waiting position located in the feeding range of the feeding device.
[0006] Further, the forming machine further comprises a lamination drum, the lamination drum is located at the second right and reverse package device, the feeding device is arranged in alignment with the lamination drum, and the bead feeding assembly and the clamping device are located on the side of the first right and reverse package device.
[0007] Further, the bead feeding assembly is located on the side of the clamping device away from the second right and reverse package device.
[0008] Further, the bead supply assemblies are multiple, and each bead supply assembly is arranged in an array along the transverse direction.
[0009] Further, the bead transfer device comprises a supply frame, the supply frame is movably connected with the forming machine body; a taking disc, the taking disc is arranged on the supply frame, and the taking disc carries the tire material.
[0010] Further, the bead transfer device further comprises a driving assembly, the taking disc is arranged on the driving assembly, and the driving assembly drives the taking disc to be movably arranged on the supply frame along the length direction of the supply frame.
[0011] Further, the bead transfer device further comprises a slide rail, the slide rail is arranged on one side of the forming machine body, the extension direction of the slide rail is the same as the extension direction of the forming machine body, and the supply frame is movably arranged on the slide rail.
[0012] Further, the taking disc is provided with a avoiding gap at the bottom periphery.
[0013] Further, the taking disc comprises a mounting disc, the mounting disc is arranged on the driving member and drives the driving member to reciprocate along the length direction of the supply frame; and a plurality of suction discs, the plurality of suction discs are arranged on the mounting disc at intervals.
[0014] The technical scheme of the utility model realizes the following technical effects:
[0015] The bead transfer device moves the bead during the processing of the bead by the forming machine, reduces the manual operation during the whole processing, and increases the automation degree of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0016] The drawings accompanying the specification provide further understanding of the utility model, and the schematic embodiments of the utility model and the description thereof are used to explain the utility model, and do not constitute improper limitation on the utility model. In the drawings:
[0017] Figure 1 A front view of the forming machine of the utility model is shown;
[0018] Figure 2 A top view of the forming machine of the utility model is shown;
[0019] Figure 3 A structure schematic view of the bead transfer device of the utility model is shown.
[0020] Among them, the above drawings comprise the following reference signs:
[0021] 10, forming machine main body; 11, first positive and negative wrapping device; 12, second positive and negative wrapping device; 20, feeding device; 30, bead transfer device; 41, feeding frame; 42, material taking disc; 421, notch; 422, mounting disc; 423, suction disc; 40, bead feeding assembly; 50, clamping device. DETAILED DESCRIPTION
[0022] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0024] In the present application, unless otherwise stated, the orientation words such as "up, down, top, bottom" are generally directed to the direction shown in the drawings, or are directed to the vertical, perpendicular or gravity direction of the components themselves. Similarly, for the convenience of understanding and description, "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the present application.
[0025] In order to solve the problem of large manual strength and low automation degree of the forming machine in the prior art, the present application provides a radial tire two-time one-stage forming machine.
[0026] Referring to Figure 1 and Figure 2 , the radial tire two-time one-stage forming machine comprises a forming machine main body 10, a feeding device 20, a bead transfer device 30, a bead feeding assembly 40, and a clamping device 50. The feeding device 20 is located on the first side of the length direction of the forming machine main body 10, the bead transfer device 30 is located on the second side of the length direction of the forming machine main body 10, the bead transfer device 30 is movably arranged on the forming machine main body 10 along the length direction of the forming machine main body 10, the bead feeding assembly 40 is arranged on the second side of the forming machine main body 10, the bead feeding assembly 40 is used for placing the tire material, and the clamping device 50 is arranged on the second side of the length direction of the forming machine main body 10. The clamping device 50 is used for moving the tire material on the bead feeding assembly 40 to the bead transfer device 30.
[0027] The bead on the bead feeding assembly 40 is taken off by the clamping device 50 and moved to the bead transfer device 30, and the bead is moved by the bead transfer device 30 during the processing of the bead by the forming machine. During the entire processing process, manual operation is reduced, thereby increasing the automation degree of the equipment.
[0028] In the application, the two-time one-section building machine for radial tire further comprises a first turn-up device 11 and a second turn-up device 12, the first turn-up device 11 and the second turn-up device 12 are arranged at intervals along the length direction of the main body, the tire bead transfer moves between the first turn-up device 11 and the second turn-up device 12, and the tire bead transfer has a first turn-up position located at the first turn-up device 11, a second turn-up position located at the second turn-up device 12, and a waiting position located in the feeding range of the feeding device 20.
[0029] Wherein the feeding device 20 supplies the materials such as the cord fabric and the inner liner, and the tire bead feeding assembly 40 supplies the tire bead. In order to facilitate the clamping of the tire bead, the clamping device 50 is a mechanical hand, which facilitates the transportation of the material located on the tire bead feeding assembly 40 to the tire bead transfer device 30.
[0030] In the process of processing the tire bead, the first turn-up device 11 and the second turn-up device 12 are needed to perform the turn-up operation. Since the first turn-up device 11 and the second turn-up device 12 have a certain interval, the movement of the tire bead between the first turn-up device 11 and the second turn-up device 12 is transported by the tire bead transfer device 30.
[0031] In the application, the building machine further comprises a matching drum, the matching drum is located at the second turn-up device 12, the feeding device 20 is arranged in alignment with the matching drum, and the tire bead feeding assembly 40 and the clamping device 50 are located on the side of the first turn-up device 11.
[0032] Specifically, by arranging the feeding device 20 in alignment with the matching drum, the material on the feeding device 20 can be easily fed into the matching drum. Similarly, by arranging the tire bead feeding assembly 40 and the clamping device 50 on the side of the first turn-up device 11, the material on the tire bead feeding assembly 40 can be easily transported to the tire bead transfer device 30. This facilitates the feeding of the building machine.
[0033] In the application, the tire bead feeding assembly 40 is located on the side of the clamping device 50 away from the second turn-up device 12.
[0034] When the second turn-up device 12 of the building machine is still working, since the tire bead feeding is located on the side of the clamping device 50 away from the second turn-up device 12, the tire bead feeding assembly 40 can feed the tire bead transfer device 30 at this time, so as to facilitate the next process and improve the working efficiency of the building machine.
[0035] In the application, the tire bead feeding assembly 40 is multiple, and each tire bead feeding assembly 40 is arranged in an array along the transverse direction.
[0036] By setting multiple bead feeding assemblies 40, when the beads on one bead feeding assembly 40 are removed, the clamping device 50 can feed on the remaining bead feeding assemblies 40, and the remaining equipment or manual can replenish the beads during this time, without affecting the subsequent work due to the transportation of the beads.
[0037] Referring to Figure 3 , the bead conveying device 30 comprises a feeding frame 41 and a taking disc 42, the feeding frame 41 is movably connected with the main body 10 of the forming machine; the taking disc 42 is arranged on the feeding frame 41, and the taking disc 42 transports the beads.
[0038] By moving the feeding frame 41 on the main body of the forming machine, the taking disc 42 is driven to stay at different positions and cooperate with different stations on the forming machine. The taking disc 42 transports the beads, removes the beads from different stations and moves to other stations, thereby facilitating the transportation of the beads.
[0039] In the present application, the bead conveying device 30 further comprises a driving assembly, the taking disc 42 is arranged on the driving assembly, and the driving assembly drives the taking disc 42 to be movably arranged on the feeding frame 41 along the length direction of the feeding frame 41.
[0040] Specifically, when the forming machine is working, the taking disc 42 needs to be separated from the station of the forming machine to avoid affecting the work of the forming machine, so the driving assembly drives the taking disc 42 to move along the length direction of the feeding frame 41 to avoid affecting the normal work of the forming machine when the forming machine is working.
[0041] In the present application, the bead conveying device 30 further comprises a slide rail, the slide rail is arranged on one side of the main body 10 of the forming machine, the extension direction of the slide rail is the same as the extension direction of the main body 10 of the forming machine, and the feeding frame 41 is movably arranged on the slide rail.
[0042] Specifically, the feeding frame 41 is movably arranged on the slide rail, and the slide rail can increase the stability of the movement of the feeding frame 41, so that the taking disc 42 can be aligned with the components on different stations after moving, thereby increasing the stability of the work of the forming machine.
[0043] In the present application, the taking disc 42 has a avoiding gap 421 on the bottom periphery. By setting the gap 421, the taking disc 42 can be separated from the forming machine.
[0044] In the present application, the taking disc 42 comprises a mounting disc 422 and a suction disc 423, the mounting disc 422 is arranged on the feeding frame 41 and reciprocates along the length direction of the feeding frame 41, and the plurality of suction discs 423 are arranged on the mounting disc 422.
[0045] Specifically, the mounting disc 422 mainly plays a role of installation, and the suction disc 423 is arranged on the mounting disc 422. The mounting disc 422 and the suction disc 423 have magnetism at least in part, and the magnetism is controlled by an electromagnetic mode. The tire bead is carried by the electromagnetic mode. The suction disc 423 can also adsorb the tire bead by providing negative pressure, so that the tire bead is carried conveniently.
[0046] From the above description, it can be seen that the above-mentioned embodiments of the utility model realize the following technical effects:
[0047] 1. The tire bead on the tire bead feeding assembly 40 is taken off by the clamping device 50 and moved to the tire bead conveying device 30. The tire bead conveying device 30 moves the tire bead in the process of processing the tire bead by the forming machine. In the whole processing process, the manual operation is reduced, and the automation degree of the equipment is increased.
[0048] 2. When the second building and curing press 12 of the forming machine is still working, the tire bead feeding assembly 40 can feed the tire bead conveying device 30 because the tire bead feeding is located on the side of the clamping device 50 away from the second building and curing press 12. The next process is carried out, and the working efficiency of the forming machine is improved.
[0049] 3. The mounting disc 422 mainly plays a role of installation, and the suction disc 423 is arranged on the mounting disc 422. The mounting disc 422 and the suction disc 423 have magnetism at least in part, and the magnetism is controlled by an electromagnetic mode. The tire bead is carried by the electromagnetic mode. The suction disc 423 can also adsorb the tire bead by providing negative pressure, so that the tire bead is carried conveniently.
[0050] Obviously, the above-mentioned embodiments are only a part of the embodiments of the utility model, but not all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor should belong to the protection range of the utility model.
[0051] It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component and / or combination thereof.
[0052] It should be noted that the terms "first", "second", and the like in the description and in the claims of the present application and in the above-described drawings are used only for distinguishing between similar objects and do not necessarily have to describe a specific sequential or chronological order. It is to be understood that the data so distinguished can be interchanged, under appropriate circumstances, such that the embodiments of the present application described herein can be practiced in other than the illustrated or described order.
[0053] The preferred embodiments of the present application have been described above with the specific details. Obviously, the present application can be carried out without the specific details. It is to be understood that the above-described embodiments are only used to illustrate the present application, and the present application can be modified and changed in various ways by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A two-step one-stage building machine for radial tire, characterized in that, The application relates to a two-time method one-stage forming machine for radial tires, which comprises the following parts: a forming machine body (10), a feeding device (20) arranged on the first side of the forming machine body (10) in the length direction of the forming machine body (10), a bead transferring device (30) arranged on the second side of the forming machine body (10) in the length direction of the forming machine body (10) and movably arranged on the forming machine body (10) in the length direction of the forming machine body (10), a bead feeding assembly (40) arranged on the second side of the forming machine body (10) and used for placing the tire material, a clamping device (50) arranged on the second side of the forming machine body (10) in the length direction of the forming machine body (10) and used for moving the tire material on the bead feeding assembly (40) to the bead transferring device (30).
2. The two-stage one-step building machine for radial tires according to claim 1, characterized in that, The two-time method one-stage forming machine for radial tires further comprises the following parts: a first positive and reverse wrapping device (11), a second positive and reverse wrapping device (12), wherein the first positive and reverse wrapping device (11) and the second positive and reverse wrapping device (12) are arranged at intervals in the length direction of the forming machine body (10), the bead transferring device is switched between the first positive and reverse wrapping device (11) and the second positive and reverse wrapping device (12) during movement, and the bead transferring device has a first positive and reverse wrapping position located at the first positive and reverse wrapping device (11), a second positive and reverse wrapping position located at the second positive and reverse wrapping device (12) and a waiting position located in the feeding range of the feeding device (20).
3. The two-stage one-step building machine for radial tires according to claim 2, characterized in that, The forming machine further comprises a matching drum located at the second positive and reverse wrapping device (12), wherein the feeding device (20) is arranged in alignment with the matching drum, and the bead feeding assembly (40) and the clamping device (50) are located on the side of the first positive and reverse wrapping device (11).
4. The two-stage one-step building machine for radial tires according to claim 2, characterized in that, The bead feeding assembly (40) is located on the side of the clamping device (50) away from the second positive and reverse wrapping device (12).
5. The two-stage one-step building machine for radial tires according to claim 1, characterized in that, The bead feeding assembly (40) is in the form of a plurality of assemblies arranged in an array in the transverse direction.
6. The two-stage one-step building machine for radial tires according to claim 1, characterized in that, The bead transferring device (30) comprises the following parts: a feeding frame (41) movably connected with the forming machine body (10), a material taking disc (42) arranged on the feeding frame (41) and used for carrying the tire material.
7. The two-stage one-step building machine for radial tires according to claim 6, characterized in that, The bead transferring device (30) further comprises a driving assembly, wherein the material taking disc (42) is arranged on the driving assembly, and the driving assembly drives the material taking disc (42) to be movably arranged on the feeding frame (41) in the length direction of the feeding frame (41).
8. The two-stage one-step building machine for radial tires according to claim 6, characterized in that, The bead transferring device (30) further comprises a slide rail arranged on one side of the forming machine body (10), wherein the extending direction of the slide rail is the same as the extending direction of the forming machine body (10), and the feeding frame (41) is movably arranged on the slide rail.
9. The two-stage one-step building machine for radial tires according to claim 7, characterized in that, The material taking disc (42) is provided with an avoiding notch (421) on the bottom periphery.
10. The two-stage one-step building machine for radial tires according to claim 6, characterized in that, The taking-off disc (42) comprises: a mounting disc (422) arranged on the feeding frame (41) and reciprocating along the length direction of the feeding frame (41); a plurality of suction discs (423) arranged on the mounting disc (422) at intervals.