Low-dust powder unloading device

By designing a low-dust powder unloading device, which utilizes a hydraulic lifting mechanism and a spraying device, the problem of dust generation during the unloading of powdery materials is solved, achieving unmanned unloading and reducing dust pollution.

CN223879065UActive Publication Date: 2026-02-06QINGSHUIHE COUNTRY MENGXI CEMENT CO LTD
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Patent Information

Application Number
CN202520605569.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-06
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

In existing technologies, dust generation is severe when unloading powdery materials, especially in open-air unloading, and manual operation is required, posing safety hazards.

Method used

Design a low-dust powder unloading device, including a trench, lifting pallet, hydraulic lifting mechanism, canopy and spraying device. The hydraulic lifting mechanism tilts the vehicle to unload the material, and the spraying device is set up in the canopy to reduce dust. The powder is transported by screw conveyor and belt conveyor.

Benefits of technology

It achieves unmanned unloading, reduces dust, and improves operational safety and environmental protection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223879065U_ABST
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Abstract

The utility model relates to the technical field of unloading equipment, and particularly discloses a low-dust powder unloading device. Comprising a trench, a lifting supporting plate, a hydraulic lifting mechanism, an awning, a spraying device, a screw conveying groove and a belt conveyor. A hydraulic lifting mechanism is installed in the trench, a lifting supporting plate is movably arranged at the upper end of the trench and comprises a plate body and a fixed hinge, the fixed hinge is fixedly arranged on the side wall of one end of the trench, one side end edge of the plate body is hinged to the fixed hinge, and the telescopic end of a lifting hydraulic rod of the hydraulic lifting mechanism is hinged to the bottom of the plate body. A screw conveying groove is formed in one side, provided with the fixed hinge, of the trench; the vehicle is obliquely lifted through the lifting supporting plate and the hydraulic lifting mechanism, so that powder loaded in the vehicle hopper falls into a rear screw conveying groove and then is conveyed out through a belt conveyor, and manual unloading is not needed; meanwhile, the awning is further arranged to prevent flying dust from diffusing, and the spraying device is arranged at the top of the awning to achieve the dust falling effect.
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Description

TECHNICAL FIELD

[0001] The utility model relates to unloading equipment technical field especially relates to a low dust powder unloading device. BACKGROUND

[0002] Some powdery raw materials including lime raw material, clay raw material and the like need to be transported by truck during cement production and processing, and the above-mentioned raw materials are directly loaded in the truck hopper; the bottom of the commonly used six-axle semi-trailer hopper does not have a lifting mechanism for unloading, and manual unloading is required on the truck, which is poor in working conditions and dangerous; the existing unloading lifting machine can lift the whole truck body to make it tilt to unload the material, but the powdery material generates a lot of dust during unloading, and the dust is even more serious during open-air unloading. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing a low dust powder unloading device to solve the problems in the prior art.

[0004] The utility model discloses a low dust powder unloading device, including a ditch, lifting support plate, hydraulic lifting mechanism, awning, spraying device, screw rod conveying groove and belt conveying machine, the ditch is established on the ground, is installed with hydraulic lifting mechanism in the ditch, is movably arranged with lifting support plate on the upper end of the ditch, lifting support plate includes the board body and fixed hinge, the fixed end of fixed hinge is fixedly arranged on the side wall of one end of the ditch, one side end of the board body is fixedly connected with the movable end of fixed hinge, the telescopic end of the lifting hydraulic rod of hydraulic lifting mechanism is hinged with the bottom of the board body, the awning is arranged above lifting support plate, and the spraying device is installed on the top in the awning, the screw rod conveying groove is installed on the side of the ditch with fixed hinge, and the discharge port of screw rod conveying groove is arranged above the belt conveying machine.

[0005] Further, the hydraulic lifting mechanism includes a lifting hydraulic rod, a horizontal hydraulic rod, a trolley and a slide rail, the slide rail is fixedly installed at the bottom of the ditch, the trolley is reciprocally arranged on the slide rail, the fixed part of the lifting hydraulic rod is hinged with the top of the trolley through a rotating shaft, one horizontal hydraulic rod is installed on each side of the slide rail, the fixed part of the horizontal hydraulic rod is fixed to the ground at the bottom of the ditch, and the telescopic end of the horizontal hydraulic rod is hinged with the rotating shaft.

[0006] Further, the screw rod conveying groove includes a U-shaped groove with a top opening and a screw rod rotatably arranged in the U-shaped groove, the discharge port is arranged at one end of the bottom of the U-shaped groove, and the upper edge of the U-shaped groove is flush with the upper edge of the ditch.

[0007] Further, the spraying device includes a spray pipe arranged in a U shape above the lifting support plate, and a plurality of spray heads are installed below the spray pipe.

[0008] Further, the dustproof cover plate is arranged above the position where the fixed hinge is hinged to the plate body, the fixed pressing strip is press-fitted on one side end of the dustproof cover plate, the through hole is formed on the fixed pressing strip and the dustproof cover plate, and the fixed bolt is used to fix one side end of the fixed pressing strip and the dustproof cover plate to the ground on the side of the ditch where the fixed hinge is arranged.

[0009] The utility model discloses the advantages: through lifting support and hydraulic lifting mechanism, the car is tilted and is lifted to make the powder loaded in the car hopper fall into rear screw rod conveying groove, and then is sent out through belt conveyor, and manual unloading is not needed. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is the whole structure schematic diagram of the utility model.

[0011] Figure 2 It is the local structure schematic diagram of the hydraulic lifting mechanism.

[0012] Figure 3 It is the local structure schematic diagram of the screw rod conveying groove.

[0013] Figure 4 It is the local structure schematic diagram of the dustproof cover plate.

[0014] In the drawing: 1, ditch, 2, lifting support, 3, hydraulic lifting mechanism, 4, canopy, 5, spraying device, 6, screw rod conveying groove, 7, belt conveyor, 8, dustproof cover plate, 201, plate body, 202, fixed hinge, 301, lifting hydraulic rod, 302, horizontal hydraulic rod, 303, trolley, 304, slide rail, 305, rotating shaft, 501, spray pipe, 502, spray head, 601, discharge port, 602, U-shaped trough, 603, screw rod, 801, fixed pressing strip, 802, through hole, 803, fixed bolt. DETAILED DESCRIPTION

[0015] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the protection scope of the utility model.

[0016] As Figure 1The utility model discloses a low-dust powder unloading device, including ditch 1, lifting pallet 2, hydraulic lifting mechanism 3, awning 4, spraying device 5, screw feed chute 6 and belt feeder 7, the ditch 1 is set up on the ground, and the hydraulic lifting mechanism 3 is installed in the ditch 1, and the lifting pallet 2 is movably arranged on the upper end of the ditch 1, the lifting pallet 2 includes plate body 201 and fixed hinge 202, the fixed end of fixed hinge 202 is fixedly arranged on the side wall of one end of ditch 1, and one side end of plate body 201 is fixedly connected with the movable end of fixed hinge 202, the lifting pallet 2 is used for parking the vehicle loaded with powder, when unloading, the end of the tail of the vehicle bucket unloading is towards the position of the lifting pallet 2 and fixed hinge 202, the telescopic end of the lifting hydraulic rod 301 of the hydraulic lifting mechanism 3 is hinged with the bottom of plate body 201, the free end of the lifting pallet 2 is lifted by the lifting hydraulic rod 301 of the hydraulic lifting mechanism 3 to make the vehicle parked on the lifting pallet 2 tilt, and then the powder in the vehicle bucket is unloaded by gravity, the awning 4 is arranged above the lifting pallet 2, the spraying device 5 is installed on the top in the awning 4, the spraying device 5 includes the spray pipe 501 arranged in the U type above the lifting pallet 2, and a plurality of spray heads 502 are installed below the spray pipe 501, a large amount of dust is generated when the powder slides from the vehicle bucket during unloading, the spraying device 5 sprays water from the top of the awning 4 to reduce dust, and the awning 4 is a closed space, so that the dust can be prevented from being scattered, the screw feed chute 6 is installed on the side of the ditch 1 with fixed hinge 202, the lower outlet 601 of the screw feed chute 6 is arranged above the belt feeder 7, the powder poured from the vehicle bucket slides into the screw feed chute 6, the screw feed chute 6 conveys the powder to the belt feeder 7, and then the powder is sent to the production workshop or raw material warehouse by the belt feeder 7, so that the whole low-dust unloading process is completed.

[0017] As Figure 2As shown: the hydraulic lifting mechanism 3 includes lifting hydraulic rod 301, horizontal hydraulic rod 302, trolley 303 and slide rail 304, the slide rail 304 is fixedly installed at the bottom of the trench 1, the trolley 303 is reciprocatingly arranged on the slide rail 304, the fixed part of the lifting hydraulic rod 301 is hinged to the top of the trolley 303 through the rotating shaft 305, one horizontal hydraulic rod 302 is installed on each side of the slide rail 304, the fixed part of the horizontal hydraulic rod 302 is fixed to the ground at the bottom of the trench 1, the telescopic end of the horizontal hydraulic rod 302 is hinged to the rotating shaft 305, the horizontal hydraulic rod 302 controls the trolley 303 to reciprocate along the slide rail 304, because the weight of the vehicle is large and the length of the vehicle is long, if a large angle of inclination is needed, the lifting hydraulic rod 301 needs to be arranged close to the free end of the lifting pallet 2, but the closer to the free end of the lifting pallet 2, the longer the length of the lifting hydraulic rod 301 needed, and the stability of the lifting hydraulic rod 301 when bearing pressure is worse, in order to reduce the cost, the horizontal hydraulic rod 302, the trolley 303 and the slide rail 304 are arranged, when the lifting pallet 2 is lowered, the horizontal hydraulic rod 302 controls the trolley 303 to move along the slide rail 304 to the direction away from the free end of the lifting pallet 2, when the lifting pallet 2 is raised, the horizontal hydraulic rod 302 controls the trolley 303 to move to the direction of the free end of the lifting pallet 2, thereby making the lifting pallet 2 raise the same angle, the length of the lifting hydraulic rod 301 needed is relatively short, at the same time, the depth of the trench 1 excavation can be reduced, further reducing the overall construction cost.

[0018] As shown in Figure 3 : the screw conveying chute 6 includes a U-shaped chute 602 with an opening at the top and a screw 603 rotatingly arranged in the U-shaped chute 602, a discharge port 601 is arranged at the bottom of one end of the U-shaped chute 602, the upper edge of the U-shaped chute 602 is flush with the upper edge of the trench 1, when the powder is unloaded, the discharge port of the vehicle hopper at the tail needs to be aligned with the opening above the U-shaped chute 602, most of the powder directly falls into the U-shaped chute 602, the screw 603 rotates to quickly push the material to the discharge port 601, and the part of the powder not falling into the U-shaped chute 602 falls on the ground around, which can be cleaned into the U-shaped chute 602 manually after unloading, and the upper edge of the U-shaped chute 602 is flush with the upper edge of the trench 1, which is convenient for manual cleaning.

[0019] As shown in Figure 4As shown, the dustproof cover plate 8 is further arranged, and the dustproof cover plate 8 is arranged above the position where the fixed hinge 202 is hinged to the plate body 201, the dustproof cover plate 8 is made of soft plate material of rubber or polyethylene material, can be bent and deformed, is arranged above the fixed hinge 202 for preventing powder from invading the position of the hinge to cause jam, the fixed pressing strip 801 is pressed on one side end edge of the dustproof cover plate 8, the through hole 802 is formed on the fixed pressing strip 801 and the dustproof cover plate 8, the fixed bolt 803 passes through the through hole 802 to fix the fixed pressing strip 801 and the one side end edge of the dustproof cover plate 8 on the ground on the side of the ditch 1 provided with the fixed hinge 202, when the plate body 201 is bent and warped upwards, the dustproof cover plate 8 is deformed along, but the dustproof cover plate 8 is still arranged above the position where the fixed hinge 202 is hinged to the plate body 201 as a whole, thereby the effect that powder invades the hinge can be reduced.

[0020] In the description of the present application, it should be explained that the terms "center", "upper", "lower", "front", "rear", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.

Claims

1. A low-dust dust unloading device, characterized by, The utility model provides a kind of automatic spraying device for agricultural production, including ditch (1), lifting pallet (2), hydraulic lifting mechanism (3), awning (4), spraying device (5), screw feed slot (6) and belt feeder (7);Ditch (1) is opened in ground, hydraulic lifting mechanism (3) is installed in ditch (1), lifting pallet (2) is movably arranged on the upper end of ditch (1), lifting pallet (2) includes plate body (201) and fixed hinge (202), the fixed end of fixed hinge (202) is fixedly arranged on the side wall of one end of ditch (1), one side end of plate body (201) is fixedly connected with the movable end of fixed hinge (202), the telescopic end of lifting hydraulic rod (301) of hydraulic lifting mechanism (3) is hinged with the bottom of plate body (201), awning (4) is arranged above lifting pallet (2), spraying device (5) is installed in the top of awning (4), screw feed slot (6) is installed on the side of ditch (1) where fixed hinge (202) is arranged, and the lower outlet (601) of screw feed slot (6) is arranged above belt feeder (7).

2. A low-dust bulk unloading device according to claim 1, characterized in that The utility model provides a kind of automatic spraying device for agricultural production, including ditch (1), lifting pallet (2), hydraulic lifting mechanism (3), awning (4), spraying device (5), screw feed slot (6) and belt feeder (7);Ditch (1) is opened in ground, hydraulic lifting mechanism (3) is installed in ditch (1), lifting pallet (2) is movably arranged on the upper end of ditch (1), lifting pallet (2) includes plate body (201) and fixed hinge (202), the fixed end of fixed hinge (202) is fixedly arranged on the side wall of one end of ditch (1), one side end of plate body (201) is fixedly connected with the movable end of fixed hinge (202), the telescopic end of lifting hydraulic rod (301) of hydraulic lifting mechanism (3) is hinged with the bottom of plate body (201), awning (4) is arranged above lifting pallet (2), spraying device (5) is installed in the top of awning (4), screw feed slot (6) is installed on the side of ditch (1) where fixed hinge (202) is arranged, and the lower outlet (601) of screw feed slot (6) is arranged above belt feeder (7).

3. A low-dust bulk unloading device according to claim 2, characterized in that The utility model provides a kind of automatic spraying device for agricultural production, including ditch (1), lifting pallet (2), hydraulic lifting mechanism (3), awning (4), spraying device (5), screw feed slot (6) and belt feeder (7);Ditch (1) is opened in ground, hydraulic lifting mechanism (3) is installed in ditch (1), lifting pallet (2) is movably arranged on the upper end of ditch (1), lifting pallet (2) includes plate body (201) and fixed hinge (202), the fixed end of fixed hinge (202) is fixedly arranged on the side wall of one end of ditch (1), one side end of plate body (201) is fixedly connected with the movable end of fixed hinge (202), the telescopic end of lifting hydraulic rod (301) of hydraulic lifting mechanism (3) is hinged with the bottom of plate body (201), awning (4) is arranged above lifting pallet (2), spraying device (5) is installed in the top of awning (4), screw feed slot (6) is installed on the side of ditch (1) where fixed hinge (202) is arranged, and the lower outlet (601) of screw feed slot (6) is arranged above belt feeder (7).

4. A low-dust bulk unloading device according to claim 3, characterized in that The utility model provides a kind of automatic spraying device for agricultural production, including ditch (1), lifting pallet (2), hydraulic lifting mechanism (3), awning (4), spraying device (5), screw feed slot (6) and belt feeder (7);Ditch (1) is opened in ground, hydraulic lifting mechanism (3) is installed in ditch (1), lifting pallet (2) is movably arranged on the upper end of ditch (1), lifting pallet (2) includes plate body (201) and fixed hinge (202), the fixed end of fixed hinge (202) is fixedly arranged on the side wall of one end of ditch (1), one side end of plate body (201) is fixedly connected with the movable end of fixed hinge (202), the telescopic end of lifting hydraulic rod (301) of hydraulic lifting mechanism (3) is hinged with the bottom of plate body (201), awning (4) is arranged above lifting pallet (2), spraying device (5) is installed in the top of awning (4), screw feed slot (6) is installed on the side of ditch (1) where fixed hinge (202) is arranged, and the lower outlet (601) of screw feed slot (6) is arranged above belt feeder (7).

5. A low-dust bulk material unloading device according to any one of claims 1-4, characterized in that ​