Foot stool supporting metal pipe and metal foot stool

By designing an interface section consisting of two metal layers and a bracket supporting the metal pipe in the outward-turned area, the problems of incomplete welding and burn-through in the welding of thin-walled steel pipes were solved, the welding quality and efficiency were improved, and the reliance on manual inspection was reduced.

CN223882108UActive Publication Date: 2026-02-06深圳市尖创智能装备有限公司
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Patent Information

Application Number
CN202422748220.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2026-02-06
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Thin-walled steel pipes are prone to problems such as incomplete welding and burn-through during the welding process. The existing technology increases labor costs and poses risks of missed detection or misjudgment by relying on manual inspection and repair welding.

Method used

Design a tripod support metal tube, including a metal tube body and an interface section. The interface section consists of two metal layers. The thickened structure is formed by stamping to improve the thickness and strength of the welding area, ensuring welding quality. The stability and reliability of the welding are improved by the outward folding area and the folded area.

Benefits of technology

It effectively solves the problems of incomplete welding and burn-through in the welding of thin-walled steel pipes, improves the quality and reliability of welded joints, reduces the need for manual inspection, and improves welding efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a foot stool supporting metal tube and metal foot stool, the foot stool supporting metal tube comprises a metal tube body and an interface portion, the metal tube body is a hollow tubular structure, the tube wall of the metal tube body is a single-layer metal layer, the metal tube body comprises a tube body first end and a tube body second end, the connector part comprises a connector part first end and a connector part second end, the connector part comprises two metal layers, the pipe body first end is integrally connected with one metal layer of the connector part first end, and the two metal layers are integrally connected at the connector part second end. By means of the structural design of the connector part, the problems of insufficient welding and weld penetration which are prone to occurring in the welding process of the thin-wall steel pipe are effectively solved, and the quality and reliability of a welding connector are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal processing technical field especially, relate to a foot support metal pipe and metal foot stand. BACKGROUND

[0002] In the metal processing industry, welding as the key technology of connecting steel pipe components, its quality directly determines the structural strength, sealing property and service life of final product. Adopting automatic welding robot to carry out the welding operation of steel pipe can significantly improve production efficiency. But for the steel pipe with thin wall, the problem of virtual welding and welding through is prone to appear during welding due to the fast heat conduction speed of material itself, small heat affected zone and the characteristics of thin metal wall.

[0003] In order to deal with the above problems, the artificial inspection and repair welding mode is generally adopted in the prior art. That is, after completing the preliminary welding, the professional technical personnel check the welds one by one, identify the position of virtual welding or welding through, and manually repair welding. Although this method ensures the welding quality to a certain extent, it increases the labor cost and reduces the overall production efficiency, and the subjectivity and fatigue factor of artificial inspection may also lead to missed detection or misjudgment, further affecting the product quality control. SUMMARY

[0004] Therefore, the utility model provides a foot support metal pipe and metal foot stand for solving the problem of virtual welding and welding through of the metal pipe in the prior art.

[0005] To achieve one or part or all of the above purposes or other purposes, the utility model provides a foot support metal pipe, which comprises a metal pipe body and an interface part, the metal pipe body is a hollow tubular structure, the pipe wall of the metal pipe body is a single metal layer, the metal pipe body comprises a pipe body first end and a pipe body second end, the interface part comprises an interface part first end and an interface part second end, the interface part comprises two metal layers, the pipe body first end is integrally connected with one metal layer of the interface part first end, and the two metal layers are integrally connected at the interface part second end.

[0006] Further, the thickness of the single metal layer is less than or equal to 1mm.

[0007] Further, the width of the interface part is greater than or equal to 1mm and less than or equal to 10mm.

[0008] Further, at least part of the interface part close to the interface part second end is outwardly folded to form an outward folding area, and the outer diameter of the outward folding area is greater than the outer diameter of the metal pipe body.

[0009] Further, the difference between the outer diameter of the outward folding area and the outer diameter of the metal pipe body is greater than or equal to the thickness of the two single metal layers.

[0010] Further, the width of the everted area is greater than or equal to 0.5mm and less than or equal to 5mm.

[0011] Further, the foot support metal pipe is welded to the outer side of the cylindrical metal pipe, the second end of the interface part is a curved surface, and the curved surface is a curved surface that fits the outer side of the cylindrical metal pipe with a predefined diameter.

[0012] Further, at least part of the interface part near the everted area is provided with a wrinkle area.

[0013] Further, the metal pipe body includes a first bending part and a second bending part connected to each other, the first bending part is near the first end of the pipe body, the second bending part is near the second end of the pipe body, and the included angle formed between the first bending part and the second bending part ranges from 100° to 160°.

[0014] The utility model also provides a metal foot stool, including foot stool body and above-mentioned foot stool support metal pipe, the interface part of foot stool support metal pipe is welded on the outer side wall of foot stool body.

[0015] The embodiment of the utility model is implemented, and the following beneficial effects are achieved:

[0016] The utility model provides a foot stool support metal pipe, including metal pipe body and interface part, the metal pipe body is hollow tubular structure, the pipe wall of metal pipe body is single layer metal layer, the metal pipe body includes pipe body first end and pipe body second end, the interface part includes interface part first end and interface part second end, the interface part includes two metal layers, the pipe body first end and one layer metal layer of interface part first end are integrally connected, two metal layers are integrally connected in interface part second end. Through the interface part design, the problems of virtual welding and welding penetration that are prone to occur in the welding process of the thin-walled steel pipe are effectively solved, and the quality and reliability of the welded joint are improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0018] Among them:

[0019] Figure 1 It is a structural schematic view of the foot stool support metal pipe in an embodiment;

[0020] Figure 2 Figure 4 is a partial view of an interface portion of a metal pipe for supporting a leg of an embodiment;

[0021] Figure 3 Figure 5 is a structural view of a metal pipe for supporting a leg of an embodiment;

[0022] Figure 4 Figure 6 is a structural view of a metal leg of an embodiment.

[0023] BRIEF DESCRIPTION OF DRAWINGS

[0024] 1: metal pipe body; 101: first end of pipe body; 102: second end of pipe body; 103: first bending portion; 104: second bending portion;

[0025] 2: interface portion; 201: first end of interface portion; 202: second end of interface portion; 203: everted region; 204: pleated region;

[0026] 11: leg body; 22: metal pipe for supporting a leg. DETAILED DESCRIPTION

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the description herein and the claims of the application and the above description of the drawings herein is not intended to be complete descriptions of all features of the application; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the application. Numerous embodiments of the application will be described with reference to drawings of specific implementations, and these implementations will be described with reference to specific terminology. Embodiments of the application should not be construed as limited to the particular implementations described since such

[0028] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all directed to the same embodiment, or to a single alternative embodiment. It is expressly understood that any of the embodiments described herein can be incorporated into any other embodiment.

[0029] In order to make the technical personnel in the field of the present application better understand the scheme of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings.

[0030] Reference Figure 1 and Figure 2The utility model discloses an embodiment discloses a foot stand support metal pipe, including metal pipe body 1 and interface part 2, metal pipe body 1 is hollow tubular structure, the pipe wall of metal pipe body 1 is single layer metal layer, metal pipe body 1 includes the pipe body first end 101 and pipe body second end 102, interface part 2 includes interface part first end 201 and interface part second end 202, interface part 2 includes two metal layers, the pipe body first end 101 with the interface part first end 201 one layer metal layer integral connection, two metal layers are integrally connected in interface part second end 202.

[0031] The foot stand support metal pipe of the embodiment aims to solve the problems of virtual welding and welding through in the welding process of thin-walled steel pipes.

[0032] The metal pipe body 1 adopts a hollow tubular structure, and the pipe wall is a single layer metal layer. The material can be selected from high-strength and good-welding steel materials, such as stainless steel or carbon steel, etc.

[0033] The interface part 2 is used for welding connection with other structural components. The interface part 2 includes an interface part first end 201 and an interface part second end 202, and adopts a two-layer metal layer structure as a whole. The purpose is to increase the thickness and strength of the welding area, improve the quality of the welding joint, and effectively avoid the problems of virtual welding and welding through.

[0034] The interface part first end 201 and the pipe body first end 101 of the metal pipe body 1 are integrally connected through a layer of metal layer. At the interface part second end 202, two layers of metal layers are integrally connected. This special structure is formed by stamping one end of the hollow metal pipe by a stamping device. The single layer metal layer of a certain length at the end is folded inward into the metal pipe and is extruded, so that the two layers of metal layers are tightly attached to form the thickened interface part 2. Due to the two-layer metal layer structure of the interface part 2, the welding position can have higher fusion strength and greater heat capacity. This not only can effectively resist the thermal stress in the welding process and prevent welding through, but also can ensure the integrity and sealing of the weld, and avoid the occurrence of virtual welding phenomenon. At the same time, due to the design of the interface part 2, the image features of the welding area of the foot stand support metal pipe are more obvious, and the robot is more easy to identify the welding position when performing welding operation, thereby improving the welding efficiency.

[0035] In one specific embodiment, the pipe body first end 101 and the outer layer metal layer of the interface part first end 201 are integrally connected. In one specific embodiment, the pipe body first end 101 and the inner layer metal layer of the interface part first end 201 are integrally connected. It can be understood that this can be adjusted by controlling the direction of folding the end metal pipe when stamping one end of the metal pipe during the processing of the foot stand support metal pipe.

[0036] In one embodiment, the thickness of the single layer of metal is less than or equal to 1 mm.

[0037] In this embodiment, by controlling the thickness of the single layer of metal to be within 1 mm, the overall weight of the metal tube can be significantly reduced while maintaining sufficient structural strength; and the metal tube is easy to bend and shape, reducing material costs and improving overall production efficiency and cost-effectiveness.

[0038] In one embodiment, the width of the interface portion 2 is greater than or equal to 1 mm and less than or equal to 10 mm. The width is defined as the dimension in the direction from the first end 201 of the interface portion to the second end 202 of the interface portion.

[0039] In this embodiment, the width of the interface portion directly affects the strength and stability of the welded joint. Too narrow a width can cause the welded joint to fail easily when subjected to external forces, while too wide a width can affect the appearance of the product. Therefore, by controlling the width of the interface portion to be within the range of 1 mm to 10 mm, the welded joint can be ensured to have sufficient strength and stability while ensuring the product to have an attractive appearance. Specifically, different application scenarios have different requirements for the size and shape of the foot support metal tube, and the above-mentioned width range can flexibly adapt to various connection requirements.

[0040] Referring to Figure 2 In one embodiment, at least part of the interface portion 2 near the second end 202 of the interface portion is folded outward to form an outward folding area 203, and the outer diameter of the outward folding area 203 is greater than the outer diameter of the metal tube body 1.

[0041] In this embodiment, at least part of the interface portion 2 near the second end 202 of the interface portion is folded outward to form a distinct outward folding area. The formation of the outward folding area 203 further increases the thickness of the interface portion 2, thereby enhancing the welding strength that the interface portion 2 can withstand. In addition, the outer diameter of the outward folding area 203 is greater than the outer diameter of the metal tube body 1, thereby providing a larger contact area when connecting the foot support metal tube with other components, which can serve as a positioning or guiding structure before welding, improving the tightness of the foot support metal tube and other components when placed together, thereby further increasing the stability and reliability of the welding. Specifically, when processing the outward folding area 203, the upper area of the interface portion 2 formed by the double layer of metal in the previous embodiment can be further folded outward by a stamping device to form the outward folding area 203 as shown in Figure 2 The end surface of the outward folding area 203 can be arc-shaped.

[0042] In one embodiment, the difference between the outer diameter of the outward folding area 203 and the outer diameter of the metal tube body 1 is greater than or equal to the thickness of two layers of the single layer of metal.

[0043] In this embodiment, by ensuring that the difference in outer diameter between the everted zone 203 and the metal pipe body 1 is at least the thickness of two single-layer metal layers, the structural reinforcement effect of the everted zone 203 is further enhanced, enabling it to withstand greater welding strength.

[0044] In one specific embodiment, the width of the everted zone 203 is greater than or equal to 0.5 mm and less than or equal to 5 mm.

[0045] In this embodiment, the everted zone 203 within the above-mentioned width range is easy to process and maintains the required strength and stability of the everted zone 203, and ensures its visual aesthetics.

[0046] Referring to Figure 2 In one specific embodiment, the foot support metal pipe is used for welding to the outer side of a cylindrical metal pipe, and the second end 202 of the interface portion is a curved surface that fits the outer side of the cylindrical metal pipe of a predefined diameter.

[0047] In this embodiment, the foot support metal pipe is generally designed for welding to the outer side of a cylindrical metal pipe to provide additional support or connection functions. Further, the end surface of the second end 202 of the interface portion is provided as a curved surface to closely fit the local area of the outer side of the cylindrical metal pipe of a predefined diameter, greatly improving the fit and further facilitating the completeness of the welding and reducing the occurrence of welding defects. The above-mentioned predefined diameter is the diameter of the cylindrical metal pipe, which can be determined according to the specific use scenario.

[0048] Referring to Figure 2 In one specific embodiment, at least part of the area of the interface portion 2 near the everted zone 203 is provided with a crimping zone 204.

[0049] In this embodiment, the crimping zone 204 is provided to facilitate adjustment of the bending degree of the curved surface of the second end 202 of the interface portion, so that it can better adapt to cylindrical metal pipes of different shapes. Similarly, the crimping zone 204 can be formed by inwardly extruding the interface portion 2 by a stamping device.

[0050] Referring to Figure 3 In one specific embodiment, the metal pipe body 1 includes a first bending portion 103 and a second bending portion 104 connected to each other, the first bending portion 103 is near the first end 101 of the pipe body, and the second bending portion 104 is near the second end 102 of the pipe body, and the included angle formed between the first bending portion 103 and the second bending portion 104 ranges from 100° to 160°.

[0051] In this embodiment, by adjusting the included angle between the first bending part 103 and the second bending part 104, the foot support metal pipe can better adapt to different installation environments and space limitations, and improve its practicability and flexibility.

[0052] With reference to Figure 4 The embodiment of the utility model discloses a metal foot support, which comprises a foot support body 11 and a foot support metal pipe 22 of the aforementioned embodiment, and the interface part 2 of the foot support metal pipe 22 is welded to the outer side wall of the foot support body 11.

[0053] The metal foot support in the embodiment comprises a foot support body 11, which is the main structure of the entire foot support and can be made of high-strength metal materials such as stainless steel or carbon steel. In actual application, the foot support body 11 can be designed into different shapes and sizes according to specific requirements, such as a tripod, a quadruped or a multi-legged foot support, to meet the use requirements in different scenarios. The foot support metal pipe 22 is used in a corresponding number according to the design requirements of the foot support body 11. The interface part 2 of the foot support metal pipe 22 is welded to the outer side wall of the foot support body 11. The foot support metal pipe 22 with the structure of the aforementioned embodiment has high quality and reliability of the welding joint, high processing efficiency and low production cost.

[0054] Obviously, the above-described embodiments are only some of the embodiments of the utility model, rather than all the embodiments, and the preferred embodiments of the utility model are given in the drawings, but do not limit the patent scope of the utility model. The utility model can be realized in many different forms, and conversely, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing specific embodiments or make equivalent substitutions for some technical features. Any equivalent structure made by using the contents of the utility model specification and drawings, directly or indirectly applied to other related technical fields, is also within the patent protection scope of the utility model.

Claims

1. A leg support metal tube characterized by, The metal pipe body is a hollow tubular structure, the pipe wall of the metal pipe body is a single metal layer, the metal pipe body includes a pipe body first end and a pipe body second end, the interface part includes an interface part first end and an interface part second end, the interface part includes two metal layers, the pipe body first end is integrally connected with one metal layer of the interface part first end, and the two metal layers are integrally connected at the interface part second end.

2. The leg support metal tube of claim 1, wherein, The thickness of the single metal layer is less than or equal to 1 mm.

3. The leg support metal tube of claim 1, wherein, The width of the interface part is greater than or equal to 1 mm and less than or equal to 10 mm.

4. The leg support metal tube of claim 1, wherein, At least part of the interface part near the interface part second end is outwardly folded to form an outward folding area, and the outer diameter of the outward folding area is greater than the outer diameter of the metal pipe body.

5. The leg support metal tube of claim 4, wherein, The difference between the outer diameter of the outward folding area and the outer diameter of the metal pipe body is greater than or equal to the thickness of two single metal layers.

6. The leg support metal tube of claim 4, wherein, The width of the outward folding area is greater than or equal to 0.5 mm and less than or equal to 5 mm.

7. The leg support metal tube of claim 4, wherein The foot support metal pipe is used for welding on the outer side of a cylindrical metal pipe, the interface part second end is a curved surface, and the curved surface is a curved surface that fits the outer side of the cylindrical metal pipe with a predefined diameter.

8. The leg support metal tube of claim 7, wherein, At least part of the interface part near the outward folding area is provided with a wrinkle area.

9. The leg support metal tube of claim 1 wherein, The metal pipe body includes a first bending part and a second bending part connected to each other, the first bending part is near the pipe body first end, the second bending part is near the pipe body second end, and the included angle formed between the first bending part and the second bending part ranges from 100° to 160°.

10. A metal stand, characterized by, The foot support metal pipe includes a foot support body and a plurality of foot support metal pipes as claimed in any one of claims 1-9, and the interface part of the foot support metal pipe is welded on the outer side wall of the foot support body.