Material distribution device of industrial microwave oven
By designing a feeding device that includes a feeder, a wet material bin, and a vibration motor, the problems of material jamming in the bin and uneven feeding when industrial microwave ovens process large quantities of materials with high moisture content are solved. This achieves uniform feeding and quick assembly/disassembly, improving drying efficiency and material stability.
Patent Information
- Application Number
- CN202520067657.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing industrial microwave ovens are prone to problems such as material jamming in the hopper, uneven material distribution, and material breakage when processing large quantities of materials with high moisture content. These issues affect drying efficiency and the stability of material moisture content, and are also inconvenient to disassemble and repair.
A material distribution device was designed, comprising a material distributor, a wet material bin, a support frame, a screen, a vibrating motor, a rotary motor, and a material feeding plate. Through vibration, rotation, and a pull-out structure, it achieves uniform material distribution and rapid assembly/disassembly, avoids clogging, and supports the movement and maintenance of the device.
It effectively avoids material blockage, achieves uniform material distribution, improves drying efficiency and material stability, and simplifies the disassembly and maintenance process of the device.
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Figure CN223882696U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial microwave oven technical field, concretely is a kind of industrial microwave oven's cloth device. BACKGROUND
[0002] AMPS continuous high-temperature industrial microwave oven is the first full-automatic continuous microwave high-temperature tunnel kiln in the world, which combines the most advanced energy direct conversion industrial heating technology.
[0003] Industrial microwave oven generally adopts belt to convey material, and microwave belt dryer is usually composed of microwave generator, waveguide system, drying chamber and conveying belt and other parts. This drying method has the advantages of fast heating speed, uniform drying, high thermal efficiency, simple operation and the like, and is widely used in food, chemical, pharmaceutical and other industries.
[0004] The existing equipment has relatively large processing capacity, and in addition, the moisture of the material to be dried is large, and the flowability is poor, which is prone to cause the problems of material bin jamming, uneven material distribution and even material breakage, not only affecting the drying efficiency, causing unstable moisture content of the material after drying, but also possibly burning the belt and other phenomena, and the disassembly, replacement and maintenance are inconvenient, so a kind of industrial microwave oven's cloth device is needed to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of industrial microwave oven's cloth device to solve the problems mentioned in the above background art, that is, the equipment has relatively large processing capacity, and in addition, the moisture of the material to be dried is large, and the flowability is poor, which is prone to cause the problems of material bin jamming, uneven material distribution and even material breakage, not only affecting the drying efficiency, causing unstable moisture content of the material after drying, but also possibly burning the belt and other phenomena, and the disassembly, replacement and maintenance are inconvenient.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a cloth device of industrial microwave oven, including cloth distributor, the wet material bin is installed to the cloth distributor upper end, and the support frame is installed to the wet material bin outer wall, the cloth distributor lower end is installed with screen cloth, and the cloth distributor and screen cloth upper end edge fixedly connected have pullout mounting block, the cloth distributor and wet material bin lower end edge are drawn and are equipped with pullout installation groove, the pullout mounting block is inserted with pullout installation groove, the both sides of cloth distributor are equipped with vibration motor, and the back side middle and lower end of cloth distributor are equipped with rotary motor, the rotary motor output end is equipped with installation plug -in block, and installation plug -in block is inserted with the inner wall of cloth distributor and is installed, the front side of cloth distributor is equipped with dismounting closing plate, and the front side edge of dismounting closing plate is inserted with locking knob, the back side middle and lower end of dismounting closing plate are rotatably equipped with upper and lower material shifting plate, and upper and lower material shifting plate are inserted with installation plug -in block, the lower end of support frame one side is equipped with gyro wheel, and the lower end of support frame other side is equipped with universal wheel, the one side edge of support frame is equipped with splicing slot, and splicing slot inner wall is inserted with splicing plug -in block, the other side of splicing plug -in block is fixedly connected with industrial microwave oven, and the inner wall lower end of industrial microwave oven is inserted with microwave conveyor belt, the inner wall upper end of wet material bin is equipped with reset pivot, and the other side of reset pivot is rotatably equipped with movable cover plate, the inner wall middle position of upper and lower material shifting plate is equipped with installation slot.
[0007] Preferably, the cloth distributor, the wet material bin and the screen cloth are slidably connected through the pullout installation groove and the pullout installation block.
[0008] Preferably, the support frame is positioned and connected with the industrial microwave oven through the splicing plug-in block and the splicing slot, and the gyro wheel and the universal wheel are distributed in a rectangular position at the lower end of the support frame.
[0009] Preferably, the upper material shifting plate and the lower material shifting plate are positioned and connected with the cloth distributor through the installation slot and the installation plug-in block, the upper material shifting plate is a vertically staggered long strip structure, and the lower material shifting plate is a spiral structure.
[0010] Preferably, the movable cover plate is reset and connected with the wet material bin through the reset pivot, and the movable cover plate is distributed in a grid structure at the upper end of the inner wall of the wet material bin.
[0011] Preferably, the vibration motor is distributed in a symmetrical position at both sides of the cloth distributor.
[0012] Compared with the prior art, the industrial microwave oven's distributing device can be through the upper and lower distributing plate to the two groups of continuous stirring in the distributing device, can effectively avoid the blockage, the material is scattered, and can be through the vibration motor driving the distributing device vibration treatment, the distribution is more uniform, and can be through the roller, universal wheel, splicing insert block, splicing slot and industrial microwave oven mobile disassembly, and the upper and lower distributing plate is convenient through the installation slot, installation insert block fast plug-in disassembly, and can be through the pulling installation slot, pulling installation block to pull the distributing device and screen disassembly and use, convenient maintenance and cleaning. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the distributing device front view of the industrial microwave oven of the utility model;
[0014] Figure 2 It is the internal structure schematic diagram of the distributing device of the industrial microwave oven of the utility model;
[0015] Figure 3 It is the lower distributing plate front view of the distributing device of the industrial microwave oven of the utility model;
[0016] Figure 4 It is the distributing device of the industrial microwave oven of the utility model Figure 2 The enlarged view in A place;
[0017] Figure 5 It is the distributing device of the industrial microwave oven of the utility model Figure 2 The enlarged view in B place;
[0018] Figure 6 It is the distributing device of the industrial microwave oven of the utility model Figure 2 The enlarged view in C place;
[0019] Figure 7 It is the distributing device of the industrial microwave oven of the utility model Figure 2 The enlarged view in D place;
[0020] Figure 8 It is the distributing device of the industrial microwave oven of the utility model Figure 2 The enlarged view in E place.
[0021] In the drawing: 1, distributing device, 2, wet material bin, 3, support frame, 4, microwave conveyor belt, 5, industrial microwave oven, 6, upper distributing plate, 7, roller, 8, lower distributing plate, 9, screen, 10, universal wheel, 11, movable cover plate, 12, reset shaft, 13, splicing insert block, 14, splicing slot, 15, disassembly closure plate, 16, locking knob, 17, installation slot, 18, installation insert block, 19, rotary motor, 20, pulling installation slot, 21, pulling installation block, 22, vibration motor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0023] Please refer to Figures 1-8 The utility model provides a technical scheme: a distributing device of industrial microwave oven, including distributor 1, wet material bin 2, support frame 3, microwave conveyor belt 4, industrial microwave oven 5, upper poking plate 6, gyro wheel 7, lower poking plate 8, screen 9, universal wheel 10, movable cover plate 11, reset pivot 12, spliced plug block 13, spliced slot 14, dismounting sealing plate 15, locking knob 16, installation slot 17, installation plug block 18, rotary motor 19, pullout mounting groove 20, pullout mounting block 21 and vibration motor 22, the wet material bin 2 is installed to distributor 1 upper end, and the support frame 3 is installed to the outer wall of wet material bin 2, and the pullout mounting groove 20, pullout mounting block 21 are slidably pulled apart and spliced and installed between distributor 1, wet material bin 2 and screen 9, so that distributor 1 and screen 9 are conveniently pulled apart and assembled, and convenient maintenance and cleaning are used.
[0024] The support frame 3 is positioned and spliced and installed with the industrial microwave oven 5 through the spliced plug block 13 and the spliced slot 14, the gyro wheel 7 and the universal wheel 10 are distributed in a rectangular position at the lower end of the support frame 3, so that the support frame 3 is conveniently pushed and pulled and positioned and spliced and disassembled, the screen 9 is installed at the lower end of the distributor 1, the pullout mounting block 21 is fixedly connected to the upper end edge of the distributor 1 and the screen 9, the pullout mounting groove 20 is formed at the lower end edge of the distributor 1 and the wet material bin 2, the pullout mounting block 21 is inserted and installed with the pullout mounting groove 20, the vibration motor 22 is installed on both sides of the distributor 1, the rotary motor 19 is installed at the middle and the lower end of the rear side of the distributor 1, and the vibration motor 22 is distributed in a symmetrical position on both sides of the distributor 1, so that the distributor 1 can be vibrated by the vibration motor 22, and the material is effectively discharged.
[0025] The rotary motor 19 is provided with the mounting plug 18, and the mounting plug 18 is inserted and combined with the inner wall of the distributor 1. The front side of the distributor 1 is provided with the detachable sealing plate 15, and the front side edge of the detachable sealing plate 15 is provided with the locking knob 16. The rear side middle and lower end of the detachable sealing plate 15 is provided with the upper and lower material shifting plates 6 and 8, and the upper and lower material shifting plates 6 and 8 are combined with the mounting plug 18. The upper and lower material shifting plates 6 and 8 are positioned and combined with the distributor 1 through the mounting slot 17 and the mounting plug 18. The upper material shifting plate 6 is a vertically staggered long strip structure, and the lower material shifting plate 8 is a spiral structure. Thus, the upper and lower material shifting plates 6 and 8 can be conveniently and quickly disassembled, and the material can be stirred and scattered to avoid blockage.
[0026] The lower end of the support frame 3 is provided with the roller 7, and the other side of the lower end of the support frame 3 is provided with the universal wheel 10. The side edge of the support frame 3 is provided with the splicing slot 14, and the splicing slot 14 is provided with the splicing plug 13. The other side of the splicing plug 13 is fixedly connected with the industrial microwave oven 5. The inner wall of the lower end of the industrial microwave oven 5 is provided with the microwave conveyor belt 4. The inner wall of the upper end of the wet material bin 2 is provided with the reset rotating shaft 12, and the other side of the reset rotating shaft 12 is provided with the movable cover plate 11. The movable cover plate 11 is reset and turned over with the wet material bin 2 through the reset rotating shaft 12. The inner wall of the upper end of the wet material bin 2 is provided with the grid structure. Thus, the movable cover plate 11 can be conveniently reset and turned over, the material can be stably fed, and pollution can be avoided. The inner wall of the upper and lower material shifting plates 6 and 8 is provided with the mounting slot 17.
[0027] Working principle: when the industrial microwave oven is used, the device is positioned and spliced with the industrial microwave oven 5 through the splicing plug 13 and the splicing slot 14, and then the device is connected with the power supply. Then, the wet material is injected into the wet material bin 2. When the injection is completed, the movable cover plate 11 can be automatically closed through the reset rotating shaft 12. Then, the upper and lower material shifting plates 6 and 8 are rotated through the rotary motor 19, so that the wet material is stirred and scattered. Then, the adhered wet material is shaken off through the vibration motor 22, and then the wet material is uniformly distributed on the microwave conveyor belt 4 through the screen 9 and is conveyed into the industrial microwave oven 5 for horizontal processing. When the screen 9 and the distributor 1 need to be replaced, the mounting slot 20 and the mounting plug 21 can be pulled out for disassembly. When the inner wall of the distributor 1, the upper and lower material shifting plates 6 and 8 need to be cleaned, the locking knob 16 can be loosened, and the upper and lower material shifting plates 6 and 8 can be pulled out through the detachable sealing plate 15. When the whole device needs to be moved, the roller 7 and the universal wheel 10 can be pushed and pulled to move. This is the use process of the industrial microwave oven.
[0028] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A fabric feeding device for an industrial microwave oven, comprising a fabric feeder (1), wherein a wet material bin (2) is installed at the upper end of the fabric feeder (1), and a support frame (3) is mounted on the outer wall of the wet material bin (2), characterized in that: The lower end of the feeder (1) is equipped with a screen (9), and the upper edge of the feeder (1) and the screen (9) is fixedly connected with a pull-out mounting block (21). The lower edge of the feeder (1) and the wet hopper (2) is provided with a pull-out mounting groove (20). The pull-out mounting block (21) is inserted into the pull-out mounting groove (20). Vibration motors (22) are installed on both sides of the feeder (1), and a rotary motor (19) is installed in the middle and lower rear side of the feeder (1). An installation plug (18) is installed at the output end of the rotary motor (19), and the installation plug (18) is inserted through the inner wall of the feeder (1). A disassembly and assembly sealing plate (15) is installed on the front side of the feeder (1), and a locking knob (16) is inserted into the front edge of the disassembly and assembly sealing plate (15). The middle and lower rear side of the disassembly and assembly sealing plate (15) rotates. The support frame (3) is equipped with an upper feeding plate (6) and a lower feeding plate (8), and the upper feeding plate (6) and the lower feeding plate (8) are fitted with the mounting block (18). A roller (7) is installed on one side of the lower end of the support frame (3), and a universal wheel (10) is installed on the other side of the lower end of the support frame (3). A splicing slot (14) is opened on one edge of the support frame (3), and a splicing block (13) is inserted into the inner wall of the splicing slot (14). An industrial microwave oven (5) is fixedly connected to the other side of the splicing block (13), and a microwave conveyor belt (4) is installed through the lower end of the inner wall of the industrial microwave oven (5). A reset shaft (12) is installed on the upper end of the inner wall of the wet material bin (2), and a movable cover plate (11) is installed on the other side of the reset shaft (12). A mounting slot (17) is opened in the middle of the inner wall of the upper feeding plate (6) and the lower feeding plate (8).
2. The fabric-laying device for an industrial microwave oven according to claim 1, characterized in that: The material feeder (1), wet material bin (2) and screen (9) are connected by a sliding pull-out installation groove (20) and a pull-out installation block (21).
3. The fabric-laying device for an industrial microwave oven according to claim 2, characterized in that: The support frame (3) is installed in a positioning splicing manner with the industrial microwave oven (5) through splicing blocks (13) and splicing slots (14). The rollers (7) and casters (10) are distributed in a rectangular position at the lower end of the support frame (3).
4. The fabric-laying device for an industrial microwave oven according to claim 3, characterized in that: The upper feed plate (6) and the lower feed plate (8) are installed in a positioning and interlocking manner with the feeder (1) through the mounting slot (17) and the mounting block (18). The upper feed plate (6) is a vertically staggered long strip structure, and the lower feed plate (8) is a spiral structure.
5. The fabric-laying device for an industrial microwave oven according to claim 4, characterized in that: The movable cover plate (11) is connected to the wet material bin (2) in a reset and flipped manner through the reset rotating shaft (12), and the movable cover plate (11) is distributed in a grid structure on the upper end of the inner wall of the wet material bin (2).
6. The fabric-laying device for an industrial microwave oven according to claim 5, characterized in that: The vibration motor (22) is distributed in two symmetrical positions on both sides of the fabric feeder (1).