Condenser rubber ball cleaning device
By designing a condenser ball cleaning device, a motor-driven water pump system is used to clean and agitate the balls, combined with drying treatment. This solves the problem of dirt accumulation on the inner wall of the tank, achieving cleaning of the inner wall of the tank and effective cleaning of the balls, thus improving the heat exchange and cleaning effect of the condenser.
Patent Information
- Application Number
- CN202520529597.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-25
AI Technical Summary
In existing condenser ball cleaning devices, the accumulation of dirt on the inner wall of the tank forms an insulation layer, which increases thermal resistance, makes heat transfer difficult, reduces the heat exchange efficiency of the condenser, and affects the operation and cleaning effect of the balls in the condenser pipeline.
A condenser ball cleaning device was designed. The device uses a motor-driven drive rod to rotate a rotating rod, which, together with a water pump and annular water pipe, cleans and agitates the balls. The inner wall of the tank is cleaned periodically. After cleaning, the water is separated by a filter box and the balls are dried by a heating rod to maintain their shape and size.
It effectively removes dirt from the inner wall of the tank, keeps the rubber balls clean, ensures smooth operation and efficient cleaning of the rubber balls in the condenser, and improves the heat exchange efficiency and cleaning effect of the condenser.
Smart Images

Figure CN223882842U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to condenser rubber ball cleaning technical field, especially in kind condenser rubber ball cleaning device. BACKGROUND
[0002] In the electric power auxiliary machinery industry, the condenser rubber ball cleaning device is an important equipment for online cleaning of the condenser cooling pipe during the operation of the steam turbine unit. The device mainly removes the dirt and impurities in the pipe through the flow of rubber balls in the cooling pipe to improve the heat exchange efficiency and operating performance of the condenser. A certain number of sponge rubber balls are thrown into the cooling water pipe inlet of the condenser from the ball loading chamber. The diameter of the rubber ball is generally slightly larger than the inner diameter of the cooling pipe to ensure that the rubber ball can fully contact the pipe wall in the pipe.
[0003] However, in the prior art, after the rubber balls are cleaned by some devices, the impurities accumulated on the inner wall of the tank form a heat insulation layer, increasing the thermal resistance of heat transfer. The main function of the condenser is to cool and condense steam into water through heat exchange. The increase in thermal resistance makes it difficult to transfer heat, resulting in ineffective cooling of the steam, thereby reducing the heat exchange efficiency of the condenser. UTILITY MODEL CONTENT
[0004] The utility model discloses a condenser rubber ball cleaning device, which can effectively remove the dirt and keep the inner wall of the tank clean, ensuring that the rubber balls are stored and circulated in a clean environment, thereby improving the cleaning effect of the rubber balls on the condenser. The long-term retention of water may cause the rubber balls to deform, affecting their operation and cleaning effect in the condenser pipeline. Drying can maintain the original shape and size of the rubber balls, ensuring that they can smoothly pass through the pipeline of the condenser and fully contact the inner wall of the pipeline, achieving comprehensive and efficient cleaning.
[0005] To achieve the above-mentioned purpose, a condenser rubber ball cleaning device is provided, which comprises a base, a tank fixedly connected to the top of the base, a motor fixedly connected to the top of the tank, a drive rod fixedly connected to the output end of the motor, two second rotating rods rotatably connected to the two sides of the drive rod, a gear fixedly connected to the bottom of the second rotating rod, a tooth ring meshingly connected to the outside of the gear, the outside of the tooth ring being fixedly connected with the inside of the base, and an annular water pipe fixedly connected to the inside of the tank.
[0006] According to the condenser rubber ball cleaning device, the top of the base is fixedly connected with a water storage tank, the top of the water storage tank is fixedly connected with a water inlet pipe, the outside of the water inlet pipe is fixedly connected with a water pump, and one end of the water inlet pipe is fixedly connected with the annular water pipe.
[0007] According to the condenser rubber ball cleaning device, the bottom of the driving rod is fixedly connected with a fixed plate, the top of the fixed plate is fixedly connected with a plurality of first heating rods, and the outer portion of the second rotating rod is rotatably connected with a roller.
[0008] According to the condenser rubber ball cleaning device, the outer portion of the tank body is fixedly connected with a feeding pipe, and the outer portion of the tank body is fixedly connected with a material passing pipe.
[0009] According to the condenser rubber ball cleaning device, the outer portion of the material passing pipe is fixedly connected with a material extractor, and one end of the material passing pipe is fixedly connected with a box body.
[0010] According to the condenser rubber ball cleaning device, the inner portion of the box body is fixedly connected with a filter box, and the inner portion of the filter box is fixedly connected with a plurality of second heating rods.
[0011] According to the condenser rubber ball cleaning device, the outer portion of the tank body is fixedly connected with a discharging pipe, and the top of the discharging pipe is rotatably connected with a valve.
[0012] According to the condenser rubber ball cleaning device, the outer portion of the tank body is rotatably connected with a first rotating rod, the outer portion of the first rotating rod is fixedly connected with a door body, and the outer portion of the door body is fixedly connected with a handle.
[0013] Beneficial effects:
[0014] 1. The condenser rubber ball is poured into the tank body through the feeding pipe, and the two side second rotating rods are driven to rotate under the driving of the motor and the driving rod, then the water in the water storage tank is pumped into the annular water pipe in the tank body through the water inlet pipe, the rubber ball is cleaned and stirred, the cleaning of the rubber ball is more complete, after cleaning, the valve is opened, the cleaned sewage is discharged through the discharging pipe, then the general material extractor is used to make the cleaned rubber ball enter the box body on the right side through the material passing pipe, then the water in the water storage tank is pumped into the annular water pipe in the tank body through the water inlet pipe, and the impurities remaining in the tank body are cleaned, so that the inner wall of the tank body is cleaned regularly, the dirt can be effectively removed, the cleanliness of the inner wall of the tank body is maintained, the rubber ball is stored and circulated in a clean environment, and the cleaning effect of the rubber ball on the condenser is improved.
[0015] 2, the water on the surface of the rubber ball is separated through the filter box inside the box body after the rubber ball is placed in the box body after cleaning, and the rubber ball is dried through the second heating rod inside the box body, and the condenser is installed after being taken out from the box body, so that the long-term residue of water may cause the rubber ball to be deformed, affecting its operation and cleaning effect in the condenser pipeline. Drying can keep the original shape and size of the rubber ball, ensure that it can smoothly pass through the pipeline of the condenser, fully contact the inner wall of the pipeline, and realize overall and efficient cleaning.
[0016] The additional aspects and advantages of the present application will be given in part in the following description, some of which will become apparent from the following description, or will be understood from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described below in conjunction with the drawings and examples;
[0018] Figure 1 A perspective view of a condenser rubber ball cleaning device is proposed for the present application;
[0019] Figure 2 A structure schematic view of a water storage tank of a condenser rubber ball cleaning device is proposed for the present application;
[0020] Figure 3 A structure schematic view of a drum of a condenser rubber ball cleaning device is proposed for the present application;
[0021] Figure 4 A structure schematic view of a filter box of a condenser rubber ball cleaning device is proposed for the present application.
[0022] LEGEND:
[0023] 1, base; 2, tank body; 3, first rotating rod; 4, door body; 5, handle; 6, feeding pipe; 7, feeding pipe; 8, material extractor; 9, box body; 10, discharge pipe; 11, valve; 12, water storage tank; 13, water pump; 14, water inlet pipe; 15, motor; 16, driving rod; 17, annular water pipe; 18, second rotating rod; 19, drum; 20, fixed plate; 21, gear ring; 22, gear; 23, first heating rod; 24, filter box; 25, second heating rod. DETAILED DESCRIPTION
[0024] This part will describe the specific embodiments of the present application in detail, and the preferred embodiments of the present application are shown in the drawings, and the drawings are used to supplement the description of the text part, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0025] Referring to Figures 1-4 The utility model discloses a condenser rubber ball cleaning device, it includes base 1, the top fixed connection of base 1 has jar 2, the top fixed connection of jar 2 has motor 15, the output of motor 15 is fixedly connected with drive rod 16, the both sides rotationally connected with two second rotation rod 18 of drive rod 16, the bottom fixed connection of second rotation rod 18 has gear 22, the outside meshing connection of gear 22 has tooth ring 21, the outside of tooth ring 21 is fixedly connected with the inside of base 1, the inside fixed connection of jar 2 has annular water pipe 17.
[0026] Specifically: through water pump 13, the water in the water storage tank 12 is along the water inlet pipe 14 into the annular water pipe 17 in the inside of jar 2, and the rubber ball is cleaned, and the rubber ball is also stirred, so that the rubber ball is cleaned more completely, after cleaning, open the valve 11, the sewage after cleaning is along the discharge pipe 10 and is discharged, and then the general external material extractor 8 is used to make the rubber ball after cleaning along the material pipe 7 into the inside of the box 9 on the right side, at this time, the water in the water storage tank 12 is again along the water inlet pipe 14 into the annular water pipe 17 in the inside of jar 2, and the impurities remaining in the inside of jar 2 are cleaned.
[0027] The top of base 1 is fixedly connected with water storage tank 12, the top of water storage tank 12 is fixedly connected with water inlet pipe 14, the outside of water inlet pipe 14 is fixedly connected with water pump 13, and one end of annular water pipe 17 is fixedly connected with water inlet pipe 14.
[0028] The bottom of drive rod 16 is fixedly connected with fixed plate 20, the top of fixed plate 20 is fixedly connected with a plurality of first heating rods 23, and the outside of second rotation rod 18 is rotatably connected with roller 19.
[0029] The outside of jar 2 is fixedly connected with feeding pipe 6, and the outside of jar 2 is fixedly connected with material pipe 7.
[0030] The outside of material pipe 7 is fixedly connected with material extractor 8, and one end of material pipe 7 is fixedly connected with box 9.
[0031] Specifically: after cleaning, open the valve 11, the sewage after cleaning is along the discharge pipe 10 and is discharged, and then the general external material extractor 8 is used to make the rubber ball after cleaning along the material pipe 7 into the inside of the box 9 on the right side.
[0032] The inside of box 9 is fixedly connected with filter box 24, and the inside of filter box 24 is fixedly connected with a plurality of second heating rods 25.
[0033] Specifically: the water on the surface of the rubber ball is separated through the filter box 24 in the inside of the box 9, and the rubber ball is dried through the second heating rod 25 in the inside of the box 9, and the rubber ball is taken out from the box 9 after drying and is installed on the condenser.
[0034] The tank body 2 is externally fixedly connected with a discharge pipe 10, and the top of the discharge pipe 10 is rotatably connected with a valve 11.
[0035] Specifically, after cleaning, the valve 11 is opened to discharge the cleaned sewage along the discharge pipe 10.
[0036] The tank body 2 is externally rotatably connected with a first rotating rod 3, the first rotating rod 3 is externally fixedly connected with a door body 4, and the door body 4 is externally fixedly connected with a handle 5.
[0037] Working principle: the condenser rubber ball is poured into the tank body 2 through the feeding pipe 6, and under the driving of the motor 15, the two second rotating rods 18 are driven to rotate by the driving rod 16, then the water in the water storage tank 12 is pumped into the annular water pipe 17 in the tank body 2 through the water pump 13, the rubber ball is cleaned and stirred, so that the cleaning of the rubber ball is more complete, after cleaning, the valve 11 is opened to discharge the cleaned sewage along the discharge pipe 10, then the general external material extractor 8 is used to discharge the cleaned rubber ball along the material pipe 7 into the right box 9, then the water in the water storage tank 12 is pumped into the annular water pipe 17 in the tank body 2 through the water pump 13 and the water inlet pipe 14, to clean the residual impurities in the tank body 2, so that the inner wall of the tank body 2 is cleaned regularly, the dirt is effectively removed, the inner wall of the tank body 2 is kept clean, the rubber ball is stored and circulated in a clean environment, so that the cleaning effect of the rubber ball on the condenser is improved, after the cleaned rubber ball is placed in the box 9, the water on the surface of the rubber ball is separated through the filter box 24 in the box 9, and the rubber ball is dried through the second heating rod 25 in the box 9, then the rubber ball is taken out from the box 9 and installed on the condenser, so that the long-term residual water may cause the rubber ball to deform, affecting the operation and cleaning effect of the rubber ball in the condenser pipeline. Drying can keep the rubber ball in the original shape and size, so that the rubber ball can smoothly pass through the pipeline of the condenser.
[0038] The above embodiment of the utility model is described in detail in combination with the drawings, but the utility model is not limited to the above embodiment, and various changes can be made within the knowledge range of ordinary skilled persons in the technical field without departing from the purpose of the utility model.
Claims
1. A condenser gum ball cleaning device comprising a base (1), characterised in that: The top of the base (1) is fixedly connected with a tank body (2), the top of the tank body (2) is fixedly connected with a motor (15), the output end of the motor (15) is fixedly connected with a drive rod (16), both sides of the drive rod (16) are rotatably connected with two second rotating rods (18), the bottom of the second rotating rod (18) is fixedly connected with a gear (22), the outside of the gear (22) is meshedly connected with a gear ring (21), the outside of the gear ring (21) is fixedly connected with the inside of the base (1), and the inside of the tank body (2) is fixedly connected with an annular water pipe (17).
2. A condenser gum ball cleaning device as claimed in claim 1, wherein, The top of the base (1) is fixedly connected with a water storage tank (12), the top of the water storage tank (12) is fixedly connected with a water inlet pipe (14), the outside of the water inlet pipe (14) is fixedly connected with a water pump (13), and one end of the water inlet pipe (14) is fixedly connected with the annular water pipe (17).
3. A condenser gum ball cleaning device as claimed in claim 1, wherein, The bottom of the drive rod (16) is fixedly connected with a fixed plate (20), the top of the fixed plate (20) is fixedly connected with a plurality of first heating rods (23), and the outside of the second rotating rod (18) is rotatably connected with a roller (19).
4. A condenser gum ball cleaning device as claimed in claim 1, wherein, The outside of the tank body (2) is fixedly connected with a feeding pipe (6), and the outside of the tank body (2) is fixedly connected with a material passing pipe (7).
5. A condenser gum ball cleaning device as claimed in claim 4, wherein, The outside of the material passing pipe (7) is fixedly connected with a material extracting machine (8), and one end of the material passing pipe (7) is fixedly connected with a box body (9).
6. A condenser gum ball cleaning device as claimed in claim 5, wherein, The inside of the box body (9) is fixedly connected with a filter box (24), and the inside of the filter box (24) is fixedly connected with a plurality of second heating rods (25).
7. A condenser gum ball cleaning device as claimed in claim 1, wherein, The outside of the tank body (2) is fixedly connected with a discharging pipe (10), and the top of the discharging pipe (10) is rotatably connected with a valve (11).
8. A condenser gum ball cleaning device as claimed in claim 1, wherein, The outside of the tank body (2) is rotatably connected with a first rotating rod (3), the outside of the first rotating rod (3) is fixedly connected with a door body (4), and the outside of the door body (4) is fixedly connected with a handle (5).