Filtering device of mechanical zero-electricity anti-explosion cleaning equipment for oil tank
By adopting a separation structure with two sedimentation stages and three chambers, and a design combining a hydraulic centrifugal pump with turbulent fan blades, the problem of low efficiency in existing equipment has been solved, achieving continuous and efficient oil-water separation, simplifying the operation process, and improving the functionality of the cleaning equipment.
Patent Information
- Application Number
- CN202423306552.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing oil-water separation and filtration equipment is inefficient, and natural sedimentation separation is slow and cumbersome to operate, making it unable to efficiently process oil-water mixtures after tank cleaning.
The separation structure employs two sedimentation stages and three chambers, combined with a hydraulic centrifugal pump and turbulence fan blades, to achieve continuous oil-water separation. Through the cooperation of the inlet pump and the outlet pump, the oil-water separation is carried out without interruption.
It improves the efficiency of oil-water separation, achieves continuous and efficient oil-water separation, simplifies the operation process, and enhances the functionality and efficiency of the cleaning equipment.
Smart Images

Figure CN223887471U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of equipment cleaning technology, and in particular to a filter device for a mechanized, zero-electricity, explosion-proof cleaning equipment for oil tanks. Background Technology
[0002] Containers for crude oil and its derivatives must be cleaned and disinfected before each use, whether for refilling with new oil or changing the type of crude oil being stored. The wastewater from this cleaning process contains a large amount of oil-water mixture, which, if discharged directly into the environment, will cause secondary pollution. Therefore, an oil-water mixture treatment system is needed to process the wastewater before discharging it to the outside or for other uses.
[0003] In existing oil-water separation and filtration equipment, some use filter screens or functional filter membranes for filtration. After the filter screens or membranes filter the oil residue, they are burned or otherwise treated harmlessly, and the filtered water is discharged to the outside or reused.
[0004] Filter screens or filter membranes have low filtration efficiency. In existing cases, there are also technical solutions that use sedimentation to filter and separate oil-water mixtures. However, natural sedimentation separation is slow, and the operation and intervention of the sedimentation and separation process are cumbersome and time-consuming, resulting in low efficiency and a large workload.
[0005] A more efficient filtration device that matches cleaning equipment is in high demand right now. Utility Model Content
[0006] The technical problem to be solved by this utility model is to provide a filter device for a mechanized, zero-electricity, explosion-proof cleaning equipment for oil tanks, which can effectively solve the problems of insufficient functional richness and single functional structure of existing market products, and improve the working efficiency of product functions.
[0007] The following technical solution is provided to solve this problem: A filtration device for a mechanized, zero-electricity, explosion-proof cleaning equipment for oil tanks, comprising a main body, the main body including a separation chamber, a light-transmitting observation window on the side wall of the separation chamber, a sealed glass on the observation window, an oil-water mixture inlet at the front of the separation chamber, an inlet pump connected to the oil-water mixture inlet, an inlet pipe connected to the rear of the inlet leading into the separation chamber, a filter oil outlet at the lower front of the separation chamber, a drain pump at the filter oil outlet, a filter buffer tank below the outlet of the inlet pipe, filter holes at the bottom of the filter buffer tank, and a filter chamber containing... The two horizontal partitions are a first horizontal partition and a second horizontal partition. A first filter port is provided on the upper part of the first horizontal partition, and a second filter port is provided on the second horizontal partition. The first filter port is a rectangular opening and is higher than the bottom of the filter buffer tank. The second filter port is a rectangular opening and is lower than the first filter port. The first and second horizontal partitions divide the interior of the separation chamber into a first filter chamber, a second filter chamber, and a third filter chamber. Filtered water outlets are respectively provided at the bottom of the first filter chamber and the second filter chamber. The observation windows are respectively located at the first filter port position of the first filter chamber and the second filter port position of the second filter chamber.
[0008] As an improvement, both the inlet pump body and the outlet pump body are hydraulic centrifugal pumps.
[0009] As an improvement, a turbulence fan blade is provided at the lower part of the buffer filter tank, and the turbulence fan blade is rotatably connected to the middle of the rear wall of the separation chamber.
[0010] As an improvement, the turbulence fan blade is rotatably connected to the connecting shaft on the side wall, and the connecting shaft is fixedly connected to the side wall of the inner wall of the separation chamber. An oil ball bearing is sleeved on the connecting shaft. The turbulence fan blade includes a fan blade shaft in the middle and fan blades connected to the fan blade shaft. A shaft hole is provided in the middle of the fan blade shaft, and the shaft hole is sleeved on the outer wall of the ball bearing.
[0011] As an improvement, the fan blades are three blades evenly distributed along the circumference of the fan blade axis.
[0012] The beneficial effects of this invention are as follows: It adopts a separation structure with two sedimentation stages and three chambers to achieve oil-water separation. During the separation process, the sedimented water can be continuously discharged, and the filtered oil can also be continuously discharged and separated. The oil-water separation is continuous, and new oil-water mixture can be continuously added to the separation chamber in the inlet pipe. The whole process is uninterrupted, the functional structure is more comprehensive, and the efficiency of oil-water mixture separation during cleaning is effectively improved. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings:
[0014] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model;
[0015] Figure 2 yes Figure 1 Schematic diagram of partial cross-section structure;
[0016] Figure 3 yes Figure 2 Another embodiment of the structure is shown in the schematic diagram. Detailed Implementation
[0017] like Figure 1-2 As shown in the figure, a specific embodiment of this utility model is a filter device for a mechanized zero-electricity explosion-proof cleaning equipment for oil tanks. The device includes a main body, which comprises a separation chamber 1. A light-transmitting observation window 2 is provided on the side wall of the separation chamber, and a sealed glass is provided on the observation window. An oil-water mixture inlet 3 is provided at the front of the separation chamber, and an inlet pump body 4 is connected to the oil-water mixture inlet. An inlet pipe 5 connects to the rear of the inlet and enters the separation chamber. A filter oil outlet 6 is provided at the lower front end of the separation chamber, and a drain pump body 7 is provided at the filter oil outlet. A filter buffer tank is provided below the outlet of the inlet pipe. 8. Filter holes 9 are provided at the bottom of the filter buffer tank. Two horizontal partitions are provided in the separation chamber, namely a first horizontal partition 10 and a second horizontal partition 11. A first filter port 12 is provided at the top of the first horizontal partition, and a second filter port 13 is provided on the second horizontal partition. The first filter port is a rectangular opening and is higher than the bottom of the filter buffer tank, while the second filter port is a rectangular opening and is lower than the first filter port. The first and second horizontal partitions divide the interior of the separation chamber into a first filter chamber 14, a second filter chamber 15, and a third filter chamber 16. The bottom part of the first and second filter chambers... The filter water outlet 17 is not provided. The observation windows are respectively located at the first filter port of the first filter chamber and the second filter port of the second filter chamber. During operation, the mixed sludge liquid after cleaning the oil tank is adsorbed into the inlet pipe by the inlet pump body and flows into the buffer filter tank through the inlet pipe port. It enters the first filter chamber through the filter holes at the bottom of the buffer filter tank. Large foreign objects or oil stains are filtered out and left in the buffer filter tank, forming a certain turbulence and buffering effect to prevent the new mixed liquid from having too strong an impact force and rushing to the bottom of the first filter chamber, so that the newly entered mixed liquid is flushed to the bottom of the buffer filter tank. The impact stops at the middle of the first filtration chamber after a short distance. Due to the heavier water and lighter oil, the oil floats and the water sinks. The floating oil surface rises to the first filter port and flows into the second filtration chamber. The sinking water is discharged to the outside for secondary use through the lower filter water outlet. The oil mixed with water flowing into the second filtration chamber through the first filter port undergoes secondary water sedimentation and oil-water separation. The continuously rising oil is separated and purified again before flowing into the third filtration chamber through the second filter port. The purified oil flowing into the third filtration chamber is discharged to other treatment equipment through the filter oil outlet. Both the inlet pump and the outlet pump are hydraulic centrifugal pumps.
[0018] The second embodiment of this utility model is as follows:
[0019] like Figure 3As shown, a turbulence fan blade is installed at the bottom of the buffer filter tank, and the turbulence fan blade is rotatably connected to the middle of the rear wall of the separation chamber. After the oil-water mixture filtered by the buffer filter tank flows into the first filter chamber, the flow velocity impacts the turbulence fan blade, causing it to rotate. The turbulence fan blade disperses the oil-water mixture and pushes it out laterally, further buffering and turbulent the flow, increasing the oil-water separation efficiency. Placing the turbulence fan blade in the middle of the separation chamber effectively prevents the oil-water mixture from entering the lower settling water section and being discharged through the filter port, thus improving the filtration effect.
[0020] The turbulence fan blades are rotatably connected to a connecting shaft 18 on the side wall. The connecting shaft is fixedly connected to the side wall of the separation chamber. An oil ball bearing 19 is fitted onto the connecting shaft. The turbulence fan blades include a central fan shaft 20 and fan blades 21 connected to the fan shaft. A shaft hole is provided in the center of the fan shaft, and this shaft hole fits onto the outer wall of the ball bearing. The ball bearing intervention ensures smoother rotation, better connection, and facilitates maintenance and replacement. The fan blades are three in number, evenly distributed along the circumference of the fan blade axis. Two blades are less effective at balancing the impact forces on both sides, while more than three blades are too dense and affect the impact speed. Three blades provide the optimal impact effect.
[0021] In addition to the preferred embodiments described above, there are other embodiments of this utility model. Those skilled in the art can make various changes and modifications based on this utility model. As long as they do not depart from the spirit of this utility model, they should all fall within the protection scope of this utility model.
Claims
1. A filter device for a mechanized, zero-electricity, explosion-proof cleaning equipment for oil tanks, comprising a main body, wherein the main body includes a separation chamber (1), characterized in that: A light-transmitting observation window (2) is provided on the side wall of the separation chamber, and a sealed glass is provided on the observation window. An oil-water mixture inlet (3) is provided at the front of the separation chamber, and an inlet pump body (4) is connected to the oil-water mixture inlet. An inlet pipe (5) is connected to the rear of the inlet and enters the separation chamber. A filter oil outlet (6) is provided at the lower front of the separation chamber, and a drain pump body (7) is provided at the filter oil outlet. A filter buffer tank (8) is provided below the outlet of the inlet pipe, and filter holes (9) are provided at the bottom of the filter buffer tank. Two horizontal partitions are provided in the separation chamber, namely the first horizontal partition (10) and the second horizontal partition (11). A first filter port (12) is provided on the upper part of the partition plate, and a second filter port (13) is provided on the second partition plate. The first filter port is a rectangular opening and is higher than the bottom of the filter buffer tank. The second filter port is a rectangular opening and is lower than the first filter port. The first and second partition plates divide the interior of the separation chamber into a first filter chamber (14), a second filter chamber (15), and a third filter chamber (16). Filter water outlets (17) are respectively provided at the bottom of the first and second filter chambers. The observation windows are respectively located at the first filter port position of the first filter chamber and the second filter port position of the second filter chamber.
2. The filter device for the mechanized zero-electricity explosion-proof cleaning equipment for oil tanks according to claim 1, characterized in that: Both the inlet pump and the outlet pump are hydraulic centrifugal pumps.
3. The filter device for the mechanized zero-electricity explosion-proof cleaning equipment for oil tanks according to claim 1, characterized in that: The lower part of the filter buffer tank is equipped with a turbulence fan blade, which is rotatably connected to the middle of the rear wall of the separation chamber.
4. The filter device for the mechanized zero-electricity explosion-proof cleaning equipment for oil tanks according to claim 3, characterized in that: The turbulence fan blade is rotatably connected to the connecting shaft (18) on the side wall. The connecting shaft is fixedly connected to the side wall of the inner wall of the separation chamber. An oil ball bearing (19) is sleeved on the connecting shaft. The turbulence fan blade includes a fan blade shaft (20) in the middle and a fan blade (21) connected to the fan blade shaft. A shaft hole is provided in the middle of the fan blade shaft. The shaft hole is sleeved on the outer wall of the ball bearing.
5. The filter device for the mechanized zero-electricity explosion-proof cleaning equipment for oil tanks according to claim 3 or 4, characterized in that: The fan blades consist of three blades evenly distributed along the circumference of the fan blade axis.