One-die multi-cavity forging, trimming and punching jaw die

Abstract

The utility model relates to a one-die multi-cavity forging, trimming and punching jaw die, which comprises a trimming and punching die and a jaw die, the trimming and punching die is a one-die multi-cavity die, the jaw die comprises a plurality of product clamping pieces and a material edge clamping piece, the product clamping pieces and the material edge clamping piece are respectively provided with a corresponding air cylinder, and the air cylinders are connected with the trimming and punching die. The air cylinder is provided with a corresponding air cylinder fixing plate, and the product clamping pieces are arranged corresponding to the multiple cavities. Under the condition of the same production requirement, the product forging batch can be reduced by using the one-die multi-cavity forging mode, and the consistency of the forged products in the same batch is better; by using the one-die multi-cavity forging mode, the consumption of the die can be reduced, the die processing time and the die purchasing cost are saved, and the die cost is reduced; by designing the novel clamping jaw, under the condition that a plurality of products and material edges are grabbed at the same time, automatic production is adapted, the requirement for the production takt is met, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of automated forging technology, specifically a multi-cavity forging, trimming, punching, and clamping claw mold. Background Technology

[0002] Existing thin-plate irregular-shaped forgings are typically produced using either automated forging processes with a single mold cavity or manual forging processes with a multi-cavity mold cavity. On the one hand, automated forging processes with a single mold cavity have relatively high mold costs and low production efficiency. On the other hand, manual forging processes with a multi-cavity mold cavity suffer from inconsistent product quality and high labor costs. Utility Model Content

[0003] This utility model proposes a multi-cavity forging, trimming, and punching chuck mold, which uses automated forging production. Its unique punching chuck structure allows the chuck to simultaneously grip multiple products and material edges, resulting in advantages such as low mold cost and high production efficiency.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a multi-cavity forging, trimming, and punching chuck mold, comprising,

[0005] The cutting and punching die and the claw die are a multi-cavity die. The claw die includes multiple product clamping parts and a material edge clamping part. Each of the product clamping parts and the material edge clamping part is provided with a corresponding cylinder. Each cylinder is provided with a corresponding cylinder fixing plate. The product clamping parts are set for multiple cavities.

[0006] As a preferred technical solution for a multi-cavity forging, trimming, and punching chuck mold, the product clamping component includes a first product clamp and a second product clamp, which are respectively connected to both ends of the product cylinder.

[0007] As a preferred technical solution for a multi-cavity forging, trimming, punching, and clamping jaw mold, the product cylinder is a double-headed cylinder with a first piston rod and a second piston rod arranged in opposite directions, and the first product clamping jaw is connected to the first piston rod.

[0008] As a preferred technical solution for a multi-cavity forging, trimming, and punching chuck mold, the second product gripper is connected to the second piston rod via a connecting rod.

[0009] As a preferred technical solution for a multi-cavity forging cutting and punching chuck mold, the material edge clamping component includes a material edge cylinder and material edge clamps disposed at both ends of the material edge cylinder.

[0010] As a preferred technical solution for a multi-cavity forging edge cutting and punching chuck mold, the material edge cylinder is provided with a third piston rod and a fourth piston rod at both ends, and each of the third piston rod and the fourth piston rod is fixed with a material edge clamp.

[0011] As a preferred technical solution for a multi-cavity forging, cutting, punching, and clamping dies, the product cylinder is fixedly mounted on a product cylinder fixing plate, and the product cylinder fixing plate is fixedly connected to the material edge cylinder fixing plate.

[0012] As a preferred technical solution for a multi-cavity forging, cutting, punching, and clamping claw mold, the material edge cylinder is fixed to one side of the material edge cylinder fixing plate, and the clamping claw mold is fixed to the robot manipulator through the material edge cylinder fixing plate.

[0013] The beneficial effects of this utility model are:

[0014] Under the same production requirements, using a multi-cavity forging method can reduce the number of forging batches and ensure better consistency for forging products in the same batch.

[0015] Using a multi-cavity forging method can reduce the consumption of molds, save mold processing time and mold procurement costs, and reduce mold costs.

[0016] By designing a new type of gripper, it can simultaneously grasp multiple products and material edges, adapt to automated production, meet production cycle requirements, and improve production efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is a top view of a double-cavity forging, trimming, punching, and clamping claw mold, illustrating this utility model.

[0019] Figure 2 This is a front view of a dual-cavity forging, trimming, punching, and chuck jaw mold, illustrating this utility model.

[0020] Figure 3 This is a schematic diagram illustrating the material edge gripping of a dual-cavity forging, trimming, and punching chuck mold, which serves as an example of this utility model.

[0021] Figure 4 This is a schematic diagram of the material edge cylinder of this utility model;

[0022] Figure 5 This is a schematic diagram illustrating the structure of a thin-plate multi-cavity forging product, which serves as an example of this utility model.

[0023] Reference numerals: Product clamping component 10, first product gripper 7, first piston rod 31, second product gripper 9, connecting rod 91, second piston rod 32, material edge clamping component 11, material edge gripper 2, third piston rod 51, fourth piston rod 52, product cylinder 3, product cylinder fixing plate 4, material edge cylinder 5, material edge cylinder fixing plate 6, product 1, material edge 8. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0028] Example 1

[0029] Reference Figures 1-5 This embodiment provides a multi-cavity forging edge trimming and punching chuck mold, including an edge trimming and punching mold and a chuck mold set on the robotic arm used in the edge trimming and punching process. The edge trimming and punching mold is a multi-cavity mold. The chuck mold includes multiple product clamping parts 10 and a material edge clamping part 11. Each of the product clamping parts 10 and the material edge clamping part 11 is provided with a corresponding cylinder. The cylinder is provided with a corresponding cylinder fixing plate. The product clamping parts 10 are set for multiple cavities.

[0030] It should be noted that a multi-cavity mold is a mold with multiple cavities that can produce multiple products at once, with each product corresponding to one cavity.

[0031] The product clamping component 10 includes a first product clamp 7 and a second product clamp 9, which are respectively connected to the two ends of the product cylinder 3.

[0032] Product cylinder 3 is a double-headed cylinder with a first piston rod 31 and a second piston rod 32 arranged in opposite directions. The first product gripper 7 is connected to the first piston rod 31.

[0033] The second product gripper 9 is connected to the second piston rod 32 via a connecting rod 91.

[0034] It should be noted that the connecting rod 91 and the second piston rod 32, and the first product gripper 7 and the first piston rod 31 are all connected to the product cylinder 3 in the form of piston rods. The connecting rod 91 and the first product gripper 7 can be pushed by the product cylinder 3, and the first product gripper 7 and the second product gripper 9 move in opposite directions to achieve the purpose of clamping.

[0035] It should be noted that the second piston rod 32 and the first piston rod 31 marked in the figure are located on the other side of the product cylinder 3 in the figure, and the direction is towards both sides. The relative direction indicated by the arrow in the figure is the direction in which the first product gripper 7 and the second product gripper 9 clamp each other.

[0036] The material edge clamping component 11 includes a material edge cylinder 5 and material edge grippers 2 disposed at both ends of the material edge cylinder 5.

[0037] The material edge cylinder 5 is provided with a third piston rod 51 and a fourth piston rod 52 at both ends, and each of the third piston rod 51 and the fourth piston rod 52 is fixed with a material edge gripper 2.

[0038] Product cylinder 3 is fixedly installed on product cylinder fixing plate 4, and product cylinder fixing plate 4 is fixedly connected to material edge cylinder fixing plate 6.

[0039] The material edge cylinder 5 is fixed to one side of the material edge cylinder fixing plate 6, and the chuck mold is fixed to the robot manipulator through the material edge cylinder fixing plate 6.

[0040] Taking a single-mold double-cavity forging as an example, two sets of product clamping parts 10 are set for the two cavities respectively. Each set of product clamping parts 10 grips one product. The product gripper is divided into two parts: the first product gripper 7 and the second product gripper 9. The first product gripper 7 is connected to the first piston rod 31 in the product cylinder 3, and the second product gripper 9 is connected to the second piston rod 32 in the product cylinder 3. The two sets of product clamping parts are fixedly installed on the two product cylinders 3 respectively. The product cylinders 3 are fixedly installed on the product cylinder fixing plate 4. The product cylinder fixing plate 4 is fixedly combined with the material edge cylinder fixing plate 6. The product gripper achieves the simultaneous gripping of products of different specifications and sizes through the action of the product cylinders 3, without interfering with each other.

[0041] As a preferred solution, the gripper mold is fixedly installed on the robot manipulator by the material edge cylinder fixing plate 6. The material edge cylinder 5 is fixedly installed on the other side of the material edge cylinder fixing plate 6. The material edge grippers 2 are fixedly installed on both sides of the material edge cylinder 5. The two material edge grippers 2 adapt to the size of the material edge 8 for correct gripping through the action of the material edge cylinder 5.

[0042] Taking a single-mold double-cavity forging as an example, after the product completes the cutting and punching process in the cutting and punching compound die, the two products forged by the single-mold double-cavity forging are cut into two independent products, and there is a residual flash at the parting surface of the single-mold double-cavity forging. The two sets of product clamping parts 10 in the chuck die clamp the products in the two cavities respectively. In each set of product clamping parts 10, the first product clamping jaw 7 and the second product clamping jaw 9 cooperate to grasp the product in the product length direction. The first product clamping jaw 7 and the second product clamping jaw 9 can adapt to the product length through the action of the product cylinder 3 to achieve accurate and stable grasping of the product; the material edge clamping jaw 2 grasps the material edge 8 in the width direction. The material edge clamping jaw 2 can adapt to the material edge width through the action of the material edge cylinder 5 to achieve accurate and stable grasping of the material edge; the chuck die simultaneously completes the grasping of two products and one material edge, and sends the products to the residual heat quenching workbench and the material edge to the scrap bin to complete the grasping action, and then repeats the above actions until production stops.

[0043] Compared with the prior art, the beneficial effects of this utility model are:

[0044] Under the same production requirements, using a multi-cavity forging method can reduce the number of forging batches and ensure better consistency for forging products in the same batch.

[0045] Using a multi-cavity forging method can reduce the consumption of molds, save mold processing time and mold procurement costs, and reduce mold costs.

[0046] By designing a new type of gripper, it can simultaneously grasp multiple products and material edges, adapt to automated production, meet production cycle requirements, and improve production efficiency.

[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A multi-cavity forging, trimming, and punching chuck mold, characterized in that: include, The cutting and punching die and the claw die are a multi-cavity die. The claw die includes multiple product clamping parts (10) and a material edge clamping part (11). Each of the product clamping parts (10) and the material edge clamping part (11) is provided with a corresponding cylinder. The cylinder is provided with a corresponding cylinder fixing plate. The product clamping part (10) is set for multiple cavities.

2. The multi-cavity forging, trimming, and punching chuck mold according to claim 1, characterized in that: The product clamping component (10) includes a first product clamp (7) and a second product clamp (9), which are respectively connected to the two ends of the product cylinder (3).

3. The multi-cavity forging, trimming, and punching chuck die according to claim 2, characterized in that: The product cylinder (3) is a double-headed cylinder with a first piston rod (31) and a second piston rod (32) arranged in opposite directions. The first product gripper (7) is connected to the first piston rod (31).

4. The multi-cavity forging, trimming, and punching chuck die according to claim 3, characterized in that: The second product gripper (9) is connected to the second piston rod (32) via a connecting rod (91).

5. The multi-cavity forging, trimming, and punching chuck die according to claim 4, characterized in that: The material edge clamping component (11) includes a material edge cylinder (5) and material edge clamps (2) disposed at both ends of the material edge cylinder (5).

6. The multi-cavity forging, trimming, and punching chuck mold according to claim 5, characterized in that: The material edge cylinder (5) is provided with a third piston rod (51) and a fourth piston rod (52) at both ends, and each of the third piston rod (51) and the fourth piston rod (52) is fixed with a material edge gripper (2).

7. The multi-cavity forging, trimming, and punching chuck mold according to claim 6, characterized in that: The product cylinder (3) is fixedly installed on the product cylinder fixing plate (4), and the product cylinder fixing plate (4) is fixedly connected to the material edge cylinder fixing plate (6).

8. The multi-cavity forging, trimming, and punching chuck die according to claim 7, characterized in that: The material edge cylinder (5) is fixed to one side of the material edge cylinder fixing plate (6), and the claw mold is fixed to the robot manipulator through the material edge cylinder fixing plate (6).

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