Anti-toppling auxiliary device for shell ring manufacturing

Abstract

The utility model relates to the technical field of shell ring processing devices, discloses an anti-toppling auxiliary device for shell ring manufacturing, and solves the problems that the shell ring is extremely easy to topple and the like in the manufacturing process, so that the efficient and stable manufacturing is not facilitated. When the sliding block reaches the required position, the threaded rod is driven to rotate reversely by rotating the handle reversely, the threaded rod is made to descend, and the clamping block is driven to descend at the same time, so that the clamping block moves away from the interior of the clamping groove and compresses and twists the spring, the clamping block is located in the receding groove, and the sliding block can slide along the fixed rod; the clamping blocks are matched with the clamping grooves again and abut against the clamping grooves tightly, rapid position adjusting and fixing are achieved, meanwhile, the springs complete resetting, the situation that the threaded rods rotate due to vibration and other factors in the using process is effectively prevented through the resetting force of the springs, and the clamping and toppling preventing effects on the shell ring are achieved through the protruding blocks.

Description

Technical Field

[0001] This utility model relates to the technical field of cylindrical section processing devices, specifically an anti-tipping auxiliary device for cylindrical section manufacturing. Background Technology

[0002] With the increasing global emphasis on clean energy, wind power has developed rapidly as a sustainable and pollution-free energy source. The scale of wind turbine generators is growing, and the size and weight of wind turbine cylinders are also constantly increasing. Under this trend of larger size, the stability of the cylinders during the manufacturing process has become increasingly prominent. Traditional methods such as simple wooden blocks and simple supports are far from meeting the needs of preventing them from tipping over. There is an urgent need for a professional and reliable anti-tipping auxiliary device to ensure the smooth progress of the manufacturing process.

[0003] In the field of wind power equipment manufacturing, the manufacturing quality of the cylinder section directly affects the performance and service life of the entire wind turbine generator set. During the manufacturing process, in order to facilitate the operation of personnel and equipment, the cylinder section is placed horizontally, and the diameter of the cylinder section is much larger than its length. This is to enhance the overall strength of the cylinder section during subsequent installation and use. However, if the cylinder section is accidentally bumped by other equipment during the manufacturing process, it is very easy to tip over. Not only may the cylinder section itself be deformed and damaged, requiring reprocessing and wasting a lot of materials and time, but it may also cause serious safety accidents, resulting in personal injury and damage to other equipment.

[0004] Therefore, an anti-tipping auxiliary device made of cylindrical sections is needed. Utility Model Content

[0005] The purpose of this utility model is to provide an anti-tipping auxiliary device for the manufacturing of cylinder sections. By using this device, the problem of cylinder sections being prone to tipping over during the manufacturing process is solved, which is detrimental to efficient and stable manufacturing.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an anti-tipping auxiliary device for manufacturing cylindrical sections, including a workbench, a driving mechanism provided on the inner side of the workbench, two sets of anti-roll parts provided on the upper end of the workbench, anti-tipping mechanisms provided on both sides of the workbench, a cylindrical section placed in the middle of the upper end of the workbench, the workbench including a bearing plate, and fixing rods fixedly installed on both sides of the lower end of the bearing plate, with multiple slots arranged on the upper surface of the fixing rods;

[0007] The anti-tipping mechanism includes a slider slidably connected to a fixed rod. A relief groove is provided on the inner side of the slider. A protrusion is fixedly installed on one side of the slider. A threaded rod is threaded into the inner part of the slider. A rotating handle is fixedly installed at the upper end of the threaded rod, and a locking block is fixedly installed at the lower end of the threaded rod. The locking block is slidably connected to the relief groove, and the locking block matches the groove. A spring is sleeved on the outer side of the threaded rod. One end of the spring is fixedly connected to the locking block, and the other end of the spring is fixedly connected to the surface of the relief groove. When the position of the anti-tipping mechanism needs to be adjusted, rotating the rotating handle drives the threaded rod to rotate. Because the threaded rod is threadedly connected to the slider, the threaded rod rises, and during the rising process, it simultaneously pulls... The moving block rises, moving it away from the slot and compressing and twisting the spring. At this point, the block is inside the relief groove. The slider can then slide along the fixed rod. Once the desired position is reached, the handle is rotated in reverse to reverse the threaded rod, causing it to descend. During this descent, the threaded rod simultaneously lowers the block, allowing it to re-match and tighten with the slot. This achieves rapid position adjustment and fixation. Simultaneously, the spring resets, and its reset force effectively prevents the threaded rod from rotating due to vibration or other factors during use, thus preventing the anti-tipping mechanism from losing its overall fixation effect. The protrusions are used to clamp the cylinder section and prevent tipping.

[0008] Preferably, a limit block is fixedly installed at one end of the fixed rod. By setting the limit block, the slider can be effectively prevented from detaching from the fixed rod due to excessive position movement, thereby causing an operational accident.

[0009] Preferably, the upper surface of the worktable is provided with two sets of sliding grooves. A sliding rod is fixedly installed on the surface of one set of sliding grooves. The driving mechanism includes a servo motor and a fixing component located outside the servo motor and fixedly connected. The fixing component is fixedly connected to the bearing plate. A bidirectional lead screw is fixedly installed at the output end of the servo motor. The bidirectional lead screw passes through the bearing plate and is rotatably connected to the surface of the other set of sliding grooves.

[0010] A threaded block is fixedly installed on one side of the lower end of the anti-roll member, and the threaded block is threadedly connected to the double-acting screw. A driven block is fixedly installed on the other side of the lower end of the anti-roll member, and the driven block is slidably connected to the slide rod. The double-acting screw is driven to rotate by a servo motor, which in turn drives the threaded block to move horizontally. During the movement of the threaded block, the anti-roll member as a whole moves, so that the two sets of anti-roll members move simultaneously towards the center of the double-acting screw, thereby clamping the cylinder section and preventing the cylinder section from rolling during the manufacturing process. The sliding connection between the driven block and the slide rod plays an auxiliary role in the movement.

[0011] Preferably, the upper surface of the bearing plate is provided with two sets of sliding grooves II, which are horizontally opened along with the two sets of sliding grooves I. Two sliding strips are fixedly installed at the lower end of the anti-roll member, and the sliding strips are slidably connected to the sliding grooves II. During the horizontal movement of the anti-roll member, the two sliding strips are simultaneously driven to slide in the sliding grooves II, further improving the stability of the anti-roll member during the movement.

[0012] Preferably, each of the four lower corners of the support plate is provided with a support leg. The support leg includes a telescopic rod fixedly connected to the lower surface of the support plate. A foot pad is fixedly installed at the lower end of the telescopic rod. A buffer spring is sleeved on the outer side of the telescopic rod. The upper end of the buffer spring is fixedly connected to the lower surface of the support plate, and the lower end of the buffer spring is fixedly connected to the foot pad. By setting the buffer spring, the vibration of the ground can be effectively buffered and filtered, thereby improving the stability of the cylinder section during the manufacturing process. The setting of the telescopic rod allows the buffer spring to deform only in the vertical direction, thereby ensuring a stable buffering effect.

[0013] Preferably, the lower surface of the foot pad is provided with multiple anti-slip grooves. The presence of multiple anti-slip grooves effectively improves the anti-slip performance between the foot pad and the ground, preventing the workbench from moving due to vibration or other factors.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model proposes an anti-tipping auxiliary device for cylindrical sections. When the position of the anti-tipping mechanism needs to be adjusted, the screw rod is rotated by turning the handle. Since the screw rod is threadedly connected to the slider, the screw rod rises, and during the rise, the locking block rises simultaneously, causing the locking block to move away from the slot and compressing and twisting the spring. At this time, the locking block is located inside the relief groove. Then, the slider can slide along the fixed rod. When the desired position is reached, the screw rod is reversed by turning the handle in reverse, causing the screw rod to fall. During the fall, the locking block falls simultaneously, allowing the locking block to re-match and tighten with the slot, achieving rapid position adjustment and fixation. At the same time, the spring completes its reset, and the spring's reset force effectively prevents the screw rod from rotating due to vibration or other factors during use, thus preventing the anti-tipping mechanism from losing its overall fixation effect. The protrusion is used to achieve the clamping and anti-tipping effect on the cylindrical section. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the workbench structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the drive mechanism structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the anti-roll bar structure of this utility model;

[0021] Figure 6 This is a schematic diagram of the anti-tipping mechanism of this utility model;

[0022] Figure 7 This is a schematic diagram of the support leg structure of this utility model.

[0023] In the diagram: 1. Workbench; 11. Bearing plate; 12. Slide 1; 13. Slide 2; 14. Slide rod; 15. Fixed rod; 16. Slot; 17. Limiting block; 18. Support leg; 181. Telescopic rod; 182. Foot pad; 183. Buffer spring; 184. Anti-slip groove; 2. Drive mechanism; 21. Servo motor; 22. Fixing component; 23. Two-way lead screw; 3. Anti-roll component; 31. Threaded block; 32. Slide bar; 33. Driven block; 4. Anti-tipping mechanism; 41. Slider; 42. Relief groove; 43. Protrusion; 44. Threaded rod; 45. Rotating handle; 46. Locking block; 47. Spring; 5. Cylindrical section. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0026] Combination Figure 1-3 , Figure 6 An anti-tipping auxiliary device made of a cylindrical section includes a workbench 1, a drive mechanism 2 is provided on the inner side of the workbench 1, two sets of anti-roll parts 3 are provided on the upper end of the workbench 1, anti-tipping mechanisms 4 are provided on both sides of the workbench 1, a cylindrical section 5 is placed in the middle of the upper end of the workbench 1, the workbench 1 includes a support plate 11, and fixing rods 15 are fixedly installed on both sides of the lower end of the support plate 11, and multiple slots 16 are arranged on the upper surface of the fixing rods 15.

[0027] The anti-tipping mechanism 4 includes a slider 41 slidably connected to a fixed rod 15. A relief groove 42 is provided on the inner side of the slider 41. A protrusion 43 is fixedly installed on one side of the slider 41. A threaded rod 44 is threadedly installed inside the slider 41. A rotating handle 45 is fixedly installed at the upper end of the threaded rod 44, and a locking block 46 is fixedly installed at the lower end of the threaded rod 44. The locking block 46 is slidably connected to the relief groove 42 and matches the locking groove 16. A spring 47 is sleeved on the outer side of the threaded rod 44. One end of the spring 47 is fixedly connected to the locking block 46, and the other end of the spring 47 is fixedly connected to the surface of the relief groove 42. When the position of the anti-tipping mechanism 4 needs to be adjusted, rotating the rotating handle 45 drives the threaded rod 44 to rotate. Because the threaded rod 44 is threadedly connected to the slider 41, the threaded rod 44 rises and the threaded rod 44... During the upward movement, the locking block 46 is simultaneously lifted, causing it to move away from the inside of the slot 16 and compressing and twisting the spring 47. At this time, the locking block 46 is located inside the relief groove 42. Then, the slider 41 can slide along the fixed rod 15. When the desired position is reached, the screw rod 44 is reversed by rotating the handle 45, causing it to descend. During the descent, the screw rod 44 simultaneously lowers the locking block 46, allowing the locking block 46 to re-match and abut against the slot 16, achieving rapid adjustment and fixation of the position. At the same time, the spring 47 completes its reset, and the reset force of the spring 47 effectively prevents the screw rod 44 from rotating due to vibration or other factors during use, thus preventing the anti-tipping mechanism 4 from losing its overall fixation effect. The protrusion 43 is used to achieve the clamping and anti-tipping effect on the cylinder section 5.

[0028] Combination Figure 3 A limit block 17 is fixedly installed at one end of the fixed rod 15. The limit block 17 effectively prevents the slider 41 from disengaging from the fixed rod 15 due to excessive position movement, thereby preventing operational accidents.

[0029] Combination Figure 3-5 The upper surface of the worktable 1 is provided with two sets of sliding grooves 12. A sliding rod 14 is fixedly installed on the surface of one set of sliding grooves 12. The drive mechanism 2 includes a servo motor 21 and a fixing member 22 located outside the servo motor 21 and fixedly connected. The fixing member 22 is fixedly connected to the support plate 11. A bidirectional lead screw 23 is fixedly installed at the output end of the servo motor 21. The bidirectional lead screw 23 passes through the support plate 11 and is rotatably connected to the surface of the other set of sliding grooves 12.

[0030] A threaded block 31 is fixedly installed on one side of the lower end of the anti-roll member 3. The threaded block 31 is threadedly connected to the bidirectional lead screw 23. A driven block 33 is fixedly installed on the other side of the lower end of the anti-roll member 3. The driven block 33 is slidably connected to the slide rod 14. The bidirectional lead screw 23 is driven to rotate by the servo motor 21, which in turn drives the threaded block 31 to move horizontally. During the movement, the threaded block 31 also drives the anti-roll member 3 to move as a whole, so that the two sets of anti-roll members 3 move towards the center of the bidirectional lead screw 23 at the same time, thereby clamping the cylinder section 5 and preventing the cylinder section 5 from rolling during the manufacturing process. The sliding connection between the driven block 33 and the slide rod 14 plays an auxiliary role in the movement.

[0031] Combination Figure 3 , Figure 5 The upper surface of the bearing plate 11 is provided with two sets of sliding grooves 13. The two sets of sliding grooves 13 and the two sets of sliding grooves 12 are all horizontally opened. Two sliding strips 32 are fixedly installed at the lower end of the anti-roll member 3. The sliding strips 32 are slidably connected to the sliding grooves 13. During the horizontal movement of the anti-roll member 3, the two sliding strips 32 are simultaneously driven to slide in the sliding grooves 13, which further improves the stability of the anti-roll member 3 during the movement.

[0032] Combination Figure 3 , Figure 7 Each of the four corners of the lower end of the support plate 11 is provided with a support leg 18. The support leg 18 includes a telescopic rod 181 fixedly connected to the lower surface of the support plate 11. A foot pad 182 is fixedly installed at the lower end of the telescopic rod 181. A buffer spring 183 is sleeved on the outside of the telescopic rod 181. The upper end of the buffer spring 183 is fixedly connected to the lower surface of the support plate 11, and the lower end of the buffer spring 183 is fixedly connected to the foot pad 182. By setting the buffer spring 183, the vibration of the ground can be effectively buffered and filtered, thereby improving the stability of the cylinder section 5 during the manufacturing process. The setting of the telescopic rod 181 allows the buffer spring 183 to deform only in the vertical direction, thereby ensuring a stable buffering effect.

[0033] Combination Figure 7 The lower surface of the foot pad 182 is provided with multiple anti-slip grooves 184. By opening multiple anti-slip grooves 184, the anti-slip performance between the foot pad 182 and the ground is effectively improved, and the workbench 1 is prevented from moving due to vibration and other factors.

[0034] The specific working process and principle of this utility model are as follows: First, the cylindrical section 5 is placed above the bearing plate 11. Then, the servo motor 21 drives the bidirectional lead screw 23 to rotate, thereby driving the threaded block 31 to move horizontally. During the movement, the threaded block 31 also drives the anti-roll member 3 to move as a whole, so that the two sets of anti-roll members 3 move simultaneously towards the center of the bidirectional lead screw 23, thereby clamping the cylindrical section 5 and preventing the cylindrical section 5 from rolling during the manufacturing process. The sliding connection between the driven block 33 and the slide rod 14 plays an auxiliary role in the movement. Then, by rotating the rotating handle 45, the threaded rod 44 is driven to rotate. Since the threaded rod 44 is threadedly connected to the slider 41, the threaded rod 44 rises, and during the rise, the threaded rod 44 also drives the locking block 46 to rise, so that the locking block 46 moves away from the inside of the locking groove 16 and compresses and twists the spring 47. At this time, the locking block 46 is located inside the relief groove 42. Then, the slider 41 can be slid along the fixed rod 15. When the desired position is reached, the screw rod 44 is reversed by rotating the handle 45 in reverse, which causes the screw rod 44 to descend. During the descent, the screw rod 44 also causes the locking block 46 to descend, so that the locking block 46 re-matches and abuts against the slot 16, realizing quick adjustment and fixation of the position. At the same time, the spring 47 completes the reset and the reset force of the spring 47 effectively prevents the screw rod 44 from rotating due to vibration and other factors during use, so that the anti-tipping mechanism 4 loses its overall fixing effect. The protrusion 43 is used to achieve the clamping and anti-tipping effect of the cylinder section 5. During the manufacturing process, the buffer spring 183 can effectively buffer and filter the vibration of the ground, thereby improving the stability of the cylinder section 5 during the manufacturing process. The setting of the telescopic rod 181 allows the buffer spring 183 to deform only in the vertical direction, thereby ensuring a stable buffering effect.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-tipping auxiliary device made of a cylindrical section, comprising a workbench (1), a drive mechanism (2) provided on the inner side of the workbench (1), two sets of anti-roll parts (3) provided on the upper end of the workbench (1), anti-tipping mechanisms (4) provided on both sides of the workbench (1), and a cylindrical section (5) placed in the middle of the upper end of the workbench (1), characterized in that: The workbench (1) includes a support plate (11), and a fixing rod (15) is fixedly installed on both sides of the lower end of the support plate (11). Multiple slots (16) are arranged on the upper surface of the fixing rod (15). The anti-tipping mechanism (4) includes a slider (41) that is slidably connected to a fixed rod (15). A relief groove (42) is provided on the inner side of the slider (41). A protrusion (43) is fixedly installed on one side of the slider (41). A threaded rod (44) is installed on the internal thread of the slider (41). A rotating handle (45) is fixedly installed on the upper end of the threaded rod (44). A locking block (46) is fixedly installed on the lower end of the threaded rod (44). The locking block (46) is slidably connected to the relief groove (42). The locking block (46) matches the locking groove (16). A spring (47) is sleeved on the outer side of the threaded rod (44). One end of the spring (47) is fixedly connected to the locking block (46), and the other end of the spring (47) is fixedly connected to the surface of the relief groove (42).

2. The anti-tipping auxiliary device made of a cylindrical section according to claim 1, characterized in that: A limit block (17) is fixedly installed at one end of the fixed rod (15).

3. The anti-tipping auxiliary device made of a cylindrical section according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with two sets of slide grooves (12). A slide rod (14) is fixedly installed on the surface of one set of slide grooves (12). The drive mechanism (2) includes a servo motor (21) and a fixing member (22) located outside the servo motor (21) and fixedly connected. The fixing member (22) is fixedly connected to the support plate (11). A bidirectional lead screw (23) is fixedly installed at the output end of the servo motor (21). The bidirectional lead screw (23) passes through the support plate (11) and is rotatably connected to the surface of the other set of slide grooves (12). A threaded block (31) is fixedly installed on one side of the lower end of the anti-roll member (3), and the threaded block (31) is threadedly connected to the double-acting screw (23). A driven block (33) is fixedly installed on the other side of the lower end of the anti-roll member (3), and the driven block (33) is slidably connected to the slide rod (14).

4. The anti-tipping auxiliary device made of a cylindrical section according to claim 1, characterized in that: The upper surface of the bearing plate (11) is provided with two sets of sliding grooves (13). The two sets of sliding grooves (13) and the two sets of sliding grooves (12) are all horizontally opened. The lower end of the anti-roll member (3) is fixedly installed with two sliding strips (32), and the sliding strips (32) are slidably connected to the sliding grooves (13).

5. The anti-tipping auxiliary device made of a cylindrical section according to claim 1, characterized in that: The lower end of the support plate (11) is provided with four support legs (18). Each support leg (18) includes a telescopic rod (181) fixedly connected to the lower surface of the support plate (11). A foot pad (182) is fixedly installed at the lower end of the telescopic rod (181). A buffer spring (183) is sleeved on the outside of the telescopic rod (181). The upper end of the buffer spring (183) is fixedly connected to the lower surface of the support plate (11), and the lower end of the buffer spring (183) is fixedly connected to the foot pad (182).

6. The anti-tipping auxiliary device made of a cylindrical section according to claim 5, characterized in that: The lower surface of the foot pad (182) is provided with multiple anti-slip grooves (184).

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