Blind hole illumination tool for die casting
By designing adjustment mechanisms and moving components, the problem of difficulty in adjusting the angle and direction of the illumination lamp was solved, realizing multi-dimensional adjustment of the illumination lamp and improving the accuracy and efficiency of blind hole detection in die castings.
Patent Information
- Application Number
- CN202520569051.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Existing blind hole illumination fixtures for die castings are difficult to adjust the angle and direction of the illumination lamps, resulting in unclear visibility for workers during blind hole inspection, leading to misjudgments and affecting product quality.
A lighting fixture comprising a rectangular base plate, a fixture support, a movable disc, and an adjustment mechanism was designed. The angle and position of the lighting lamp are adjusted by driving the motor and rotating shaft, and the moving components of the threaded rod and clamping plate are combined to realize multi-dimensional adjustment of the lighting lamp.
It enables flexible adjustment of the angle and position of the illumination lamp, improves the clarity of blind hole detection, reduces misjudgments, and enhances product quality and work efficiency.
Smart Images

Figure CN223895889U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical manufacturing and testing technology, specifically a blind hole illumination fixture for die castings. Background Technology
[0002] Die castings are widely used in many industries, such as automobile manufacturing, aerospace, and electronic equipment. With the continuous advancement of industrial technology, the quality requirements for die castings are becoming increasingly stringent. Among these requirements, the quality inspection of blind holes inside die castings has become a key link in ensuring the overall performance of the product.
[0003] However, existing blind hole illumination fixtures for die castings are often difficult to adjust the angle and direction of the illumination lamp during use. Some blind holes are located in tricky positions, making it impossible to adjust the angle and direction of the illumination lamp. This can lead to workers not being able to see the blind holes clearly when inspecting them, resulting in misjudgments and a decline in product quality.
[0004] Therefore, a blind hole illumination fixture for die castings is proposed to solve the problems mentioned above. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a blind hole illumination fixture for die castings. By designing an adjustment mechanism, the direction and angle of the illumination lamp can be adjusted, solving the problem that it is difficult to adjust the angle and direction of the illumination lamp. Furthermore, some blind holes are located in tricky positions, making it impossible to adjust the angle and direction of the illumination lamp, which can lead to workers not being able to see clearly when inspecting blind holes, resulting in misjudgment and a decline in product quality.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a rectangular base plate is included, a tooling bracket is fixedly connected to the top of the rectangular base plate, a movable disc is arranged above the rectangular base plate, the movable disc is located below the tooling bracket, and a baffle is fixedly connected to the bottom of the movable disc;
[0007] The movable disc is provided with an adjustment mechanism via the baffle. The adjustment mechanism includes a first motor for driving, a first rotating shaft, a first connecting plate, a second motor for driving, a second rotating shaft, and a connecting rod.
[0008] A threaded rod extends through the top of the tooling bracket, and the threaded rod is threadedly connected to the tooling bracket. The tooling bracket is equipped with a moving component via a plurality of threaded rods.
[0009] Preferably, the rotating shaft passes through the baffle and is rotatably connected to the baffle. The output end of the motor is fixedly connected to one end of the rotating shaft, and the other end of the rotating shaft is fixedly connected to the side of the connecting plate.
[0010] Preferably, a baffle two is fixedly connected to the bottom of the movable disc, the rotating shaft two passes through the baffle two and is rotatably connected to the baffle two, the output end of the motor two is fixedly connected to one end of the rotating shaft two, and the other end of the rotating shaft two is fixedly connected to one end of the connecting rod.
[0011] Preferably, a light is hinged to the other end of the connecting rod, and a second connecting plate is hinged to the side of the light. The top of the second connecting plate is fixedly connected to the inner top wall of the first connecting plate.
[0012] Preferably, the movable component includes a sleeve fixedly connected to the top of the movable disk, the bottom of the threaded rod extending into the interior of the sleeve, and a retaining ring rotatably connected inside the sleeve, the inner wall of the retaining ring being fixedly connected to the bottom of the threaded rod.
[0013] Preferably, a sliding rod is passed through the top of the tooling bracket, the bottom of the sliding rod is fixedly connected to the top of the movable disc, and the sliding rod is fixedly connected to the tooling bracket.
[0014] Preferably, a bidirectional threaded rod extends through the side of the tooling bracket, the bidirectional threaded rod is rotatably connected to the tooling bracket, and two clamping plates are threadedly connected to the outer wall of the bidirectional threaded rod. The two clamping plates are symmetrically distributed, and slide rods are fixedly connected to opposite sides of the tooling bracket. The slide rods are slidably connected to the clamping plates.
[0015] Compared with the prior art, this utility model provides a blind hole illumination fixture for die castings, which has the following beneficial effects:
[0016] 1. The die-casting part uses a blind hole illumination fixture. When adjusting the angle of the illumination lamp, the motor is started, which drives the rotating shaft to rotate, which in turn drives the connecting plate to rotate. The connecting plate drives the illumination lamp to rotate inside the connecting rod. Adjusting the position of the illumination lamp allows the workers to see the blind holes in different positions, thus improving product quality.
[0017] 2. The die-casting part uses a blind hole illumination fixture. When adjusting the position of the illumination lamp, turning the threaded rod moves the moving disc through the retaining ring. The moving disc moves the illumination lamp, allowing the workers to see blind holes at different heights and improving work efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a side sectional view of the structure of this utility model;
[0020] Figure 3 This is a partial cross-sectional view of the adjustment mechanism of this utility model;
[0021] Figure 4 This utility model Figure 2 A magnified schematic diagram of the structure of A in the middle.
[0022] In the diagram: 1. Rectangular base plate; 2. Tooling bracket; 3. Moving disc; 4. Baffle 1; 5. Rotating shaft 1; 6. Motor 1; 7. Connecting plate 1; 8. Baffle 2; 9. Rotating shaft 2; 10. Motor 2; 11. Connecting rod; 12. Illuminator; 13. Connecting plate 2; 14. Threaded rod; 101. Slide rod 1; 15. Sleeve; 16. Snap ring; 17. Double-ended threaded rod; 18. Clamping plate; 19. Slide rod 2. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example:
[0025] Please see Figure 1 - Figure 4 A blind hole illumination fixture for die casting in this embodiment includes a rectangular base plate 1, a fixture bracket 2 fixedly connected to the top of the rectangular base plate 1, a movable disc 3 arranged above the rectangular base plate 1, the movable disc 3 located below the fixture bracket 2, and a baffle 4 fixedly connected to the bottom of the movable disc 3.
[0026] The movable disc 3 is equipped with an adjustment mechanism via a baffle 4. The adjustment mechanism includes a drive motor 6, a rotating shaft 5, a connecting plate 7, a drive motor 10, a rotating shaft 9, and a connecting rod 11.
[0027] A threaded rod 14 passes through the top of the tooling bracket 2. The threaded rod 14 is threadedly connected to the tooling bracket 2. The tooling bracket 2 is equipped with a moving component through a plurality of threaded rods 14.
[0028] When adjusting the position of the illumination lamp 12, firstly, start motor 2 10 to drive shaft 2 9 to rotate. The horizontal angle of the illumination lamp 12 is changed by adjusting mechanism. Then, start motor 1 6 and change the vertical angle of the illumination lamp 12 by adjusting mechanism. After adjusting the position of the illumination lamp 12, turn threaded rod 14 and adjust the position of the illumination lamp 12 by moving component, so as to illuminate the blind hole of the die casting.
[0029] At this point, the direction and angle of the illumination lamp 12 have been adjusted, allowing staff to adjust the illumination lamp 12 as needed to inspect blind holes in the die-cast parts. This allows for a clearer observation of the location and condition of the blind holes, reducing the likelihood of staff making incorrect judgments and improving product quality.
[0030] The rotating shaft 5 passes through the baffle 4 and is rotatably connected to the baffle 4. The output end of the motor 6 is fixedly connected to one end of the rotating shaft 5, and the other end of the rotating shaft 5 is fixedly connected to the side of the connecting plate 7.
[0031] A baffle 2 8 is fixedly connected to the bottom of the movable disc 3. A rotating shaft 2 9 passes through the baffle 2 8 and is rotatably connected to the baffle 2 8. The output end of the motor 2 10 is fixedly connected to one end of the rotating shaft 2 9, and the other end of the rotating shaft 2 9 is fixedly connected to one end of the connecting rod 11.
[0032] The other end of the connecting rod 11 is hinged to a light lamp 12, and the side of the light lamp 12 is hinged to a connecting plate 2 13. The top of the connecting plate 2 13 is fixedly connected to the inner top wall of the connecting plate 1 7.
[0033] When adjusting the position of the light lamp 12, the motor 2 10 is started first to drive the rotating shaft 2 9 to rotate. The rotating shaft 2 9 will drive the connecting rod 11 to rotate. Since the light lamp 12 and the connecting plate 2 13 are hinged, the connecting rod 11 will drive the light lamp 12 to change its lateral angle.
[0034] The starter motor 6 drives the rotating shaft 5 to rotate, which in turn drives the connecting plate 7 to rotate. Since the connecting plate 7 and the connecting plate 13 are fixedly connected, when the connecting plate 7 rotates, it will drive the connecting plate 13 to rotate. Since the lamp 12 and the connecting rod 11 are hinged, when the connecting plate 13 rotates, it will drive the lamp 12 to adjust its vertical angle.
[0035] At this point, the direction and angle of the illumination lamp 12 have been adjusted, allowing the staff to adjust the position of the illumination lamp 12 according to the location of the blind hole, so that the location of the blind hole can be clearly illuminated, reducing misjudgment and improving product quality.
[0036] The moving assembly includes a sleeve 15 fixedly connected to the top of the moving disk 3, the bottom of the threaded rod 14 extending into the interior of the sleeve 15, and a retaining ring 16 rotatably connected inside the sleeve 15, the inner wall of the retaining ring 16 being fixedly connected to the bottom of the threaded rod 14.
[0037] The top of the tooling bracket 2 is through a slide rod 101, the bottom of the slide rod 101 is fixedly connected to the top of the movable disc 3, and the slide rod 101 is fixedly connected to the tooling bracket 2.
[0038] A bidirectional threaded rod 17 passes through the side of the tooling bracket 2. The bidirectional threaded rod 17 is rotatably connected to the tooling bracket 2. Two clamping plates 18 are threadedly connected to the outer wall of the bidirectional threaded rod 17. The two clamping plates 18 are symmetrically distributed. Slide rods 19 are fixedly connected to the opposite sides of the tooling bracket 2. Slide rods 19 are slidably connected to the clamping plates 18.
[0039] Before inspecting the die casting, the die casting is first placed on the rectangular base plate 1. The double-threaded rod 17 is turned to rotate, and the two clamping plates 18 will move closer to each other under the action of the slide rod 19 until the die casting is clamped. At this time, the threaded rod 14 is turned to rotate. Since the threaded rod 14 is threadedly connected to the tooling bracket 2, the threaded rod 14 will move on the light lamp 12. Since the sleeve 15 is fixedly connected to the moving disc 3 and the sleeve 15 is rotatably connected to the retaining ring 16, and the retaining ring 16 is fixedly connected to the threaded rod 14, the rotation of the threaded rod 14 will not drive the moving disc 3 to rotate. Under the action of the slide rod 101, the movement of the threaded rod 14 will drive the moving disc 3 to move. The threaded rod 14 drives the moving disc 3 to move closer to the die casting, so that the light lamp 12 illuminates the blind hole in the die casting.
[0040] At this point, the position of the illumination lamp 12 was adjusted, and the die-casting was fixed, allowing the workers to easily fix the die-casting and adjust the position of the illumination lamp 12 to observe blind holes at different heights and improve work efficiency.
[0041] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. Any method that can achieve its beneficial effect can be implemented. In addition, the electrical components in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Those skilled in the art can control the electrical components through simple programming. Moreover, the existing disclosed power connection technology is also common knowledge in the field. Therefore, the specific structural composition and working principle will not be described in detail in this embodiment.
Claims
1. A blind hole illumination fixture for die castings, comprising a rectangular base plate (1), characterized in that: The top of the rectangular base plate (1) is fixedly connected to a tooling bracket (2), a movable disc (3) is provided above the rectangular base plate (1), the movable disc (3) is located below the tooling bracket (2), and a baffle (4) is fixedly connected to the bottom of the movable disc (3). The movable disc (3) is provided with an adjustment mechanism via the baffle (4). The adjustment mechanism includes a motor (6) for driving, a rotating shaft (5), a connecting plate (7), a second motor (10) for driving, a second rotating shaft (9), and a connecting rod (11). The top of the tooling bracket (2) is provided with a threaded rod (14), which is threadedly connected to the tooling bracket (2). The tooling bracket (2) is provided with a moving component through a plurality of threaded rods (14).
2. The blind hole illumination fixture for die castings according to claim 1, characterized in that: The rotating shaft (5) passes through the baffle (4) and is rotatably connected to the baffle (4). The output end of the motor (6) is fixedly connected to one end of the rotating shaft (5), and the other end of the rotating shaft (5) is fixedly connected to the side of the connecting plate (7).
3. The blind hole illumination fixture for die castings according to claim 1, characterized in that: The bottom of the movable disc (3) is fixedly connected to a baffle (8), the rotating shaft (9) passes through the baffle (8) and is rotatably connected to the baffle (8), the output end of the motor (10) is fixedly connected to one end of the rotating shaft (9), and the other end of the rotating shaft (9) is fixedly connected to one end of the connecting rod (11).
4. The blind hole illumination fixture for die castings according to claim 3, characterized in that: The other end of the connecting rod (11) is hinged to a light lamp (12), and the side of the light lamp (12) is hinged to a connecting plate two (13). The top of the connecting plate two (13) is fixedly connected to the inner top wall of the connecting plate one (7).
5. The blind hole illumination fixture for die castings according to claim 4, characterized in that: The moving assembly includes a sleeve (15) fixedly connected to the top of the moving disk (3), the bottom of the threaded rod (14) extending into the interior of the sleeve (15), and a retaining ring (16) rotatably connected inside the sleeve (15), the inner wall of the retaining ring (16) being fixedly connected to the bottom of the threaded rod (14).
6. The blind hole illumination fixture for die castings according to claim 1, characterized in that: The top of the tooling bracket (2) is through a slide rod (101), the bottom of the slide rod (101) is fixedly connected to the top of the movable disc (3), and the slide rod (101) is fixedly connected to the tooling bracket (2).
7. The blind hole illumination fixture for die castings according to claim 6, characterized in that: The tooling bracket (2) has a bidirectional threaded rod (17) running through its side. The bidirectional threaded rod (17) is rotatably connected to the tooling bracket (2). Two clamping plates (18) are threadedly connected to the outer wall of the bidirectional threaded rod (17). The two clamping plates (18) are symmetrically distributed. Slide rods (19) are fixedly connected to the opposite sides of the tooling bracket (2). The slide rods (19) are slidably connected to the clamping plates (18).