Double-station battery piece conveying mechanism

By using a through-beam sensor and a blower in conjunction with a detector for automatic classification and detection, and by combining an eccentric disc and a drive motor to control the intermittent rolling of the conveyor belt, the problems of poor autonomous detection performance and excessively high conveyor belt speed in traditional dual-station battery cell conveying mechanisms have been solved, thus achieving automatic classification and efficient conveying of battery cells.

CN223899670UActive Publication Date: 2026-02-10PEREGRINE INTELLIGENT EQUIPMENT (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202520517622.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-10
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Traditional dual-station cell conveying mechanisms have poor autonomous detection performance, and excessively high conveyor belt speeds can lead to missed cell detections, resulting in low detection accuracy.

Method used

The system uses a through-beam sensor and a blower in conjunction with a detector to achieve automatic sorting and detection of battery cells; the conveyor belt is intermittently rotated counterclockwise by an eccentric disc and a drive motor to prevent the conveyor belt from moving too fast.

Benefits of technology

It enables automatic classification and detection of battery cells, improves detection accuracy, avoids missed detections, and enhances the autonomous detection performance of the conveying mechanism.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223899670U_ABST
    Figure CN223899670U_ABST
Patent Text Reader

Abstract

The utility model discloses a double-station battery piece conveying mechanism, which relates to the battery piece production field, and comprises a bottom plate, the top of the bottom plate close to four corners is connected with support rods, the top ends of two adjacent support rods are jointly connected with a support frame, the centers of the adjacent sides of the two support frames are jointly and movably connected with two conveying rollers, and the two conveying rollers are movably connected with the bottom of the bottom plate. The two conveying rollers are jointly provided with a conveying belt. The disc is driven to intermittently rotate anticlockwise, so that the disc can drive the conveying roller on the rear side to intermittently rotate anticlockwise through the rotating rod, and then the conveying roller on the rear side can intermittently drive the conveying belt to roll anticlockwise so as to slowly carry out conveying work; therefore, the conveying belt can stop during conveying work, the situation that omission detection of the battery pieces occurs due to the fact that the rotating speed of the conveying belt is too high is avoided, and then the detection accuracy of the conveying mechanism is improved to a certain degree.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of battery piece production, concretely to a double-station battery piece conveying mechanism. BACKGROUND

[0002] Battery piece is a kind of semiconductor device that converts light into electric energy, and is one of the core components in photovoltaic power generation system, it is mainly made of semiconductor materials such as silicon, and converts light energy into electric energy by using photoelectric effect, and the working principle of battery piece is based on photoelectric effect, that is, when semiconductor material absorbs photon, positive and negative charges are separated to form electric current.

[0003] Double-station battery piece conveying mechanism is a key component in battery piece production equipment, it is mainly used to realize efficient transmission and positioning of battery piece on production line, and its core feature is to realize the processing of battery piece by double-station design, thereby significantly improving production efficiency.

[0004] The conventional double-station battery piece conveying mechanism has poor self-detection performance, which cannot automatically classify and detect battery pieces, thereby being not conducive to actual use, and the rotating speed of the conveying belt of the conventional double-station battery piece conveying mechanism is too fast, thereby causing the battery pieces to be missed, thereby reducing the detection accuracy. UTILITY MODEL CONTENTS

[0005] Therefore, the utility model aims to provide a double-station battery piece conveying mechanism to solve the technical problems of poor self-detection performance and too fast rotating speed of the conveying belt of the conventional double-station battery piece conveying mechanism.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a double position battery piece conveying mechanism, including the bottom plate, the bottom plate top near four corners all are connected with the support, and adjacent two support top all are connected with the support frame in common, two support frame adjacent one side center all are movably connected with two conveying rollers, two conveying rollers all are equipped with the conveying belt, and two conveying rollers are connected through the conveying belt transmission, two support frame top one side center all are connected with the horizontal plate, two horizontal plate inner chamber bottom one side center all are equipped with the fixed hole, and two fixed hole inner chambers all are connected with the opposite emission sensor, two horizontal plate adjacent one side near the top center all are connected with the shunt pipe in common, the shunt pipe top center is connected with the hair drier, and the shunt pipe bottom center is connected with a plurality of air outlet nozzles, the conveying belt top one side is equipped with the fixed box, and the fixed box bottom one side center is equipped with the push board, the push board inner chamber one side center is equipped with the connecting hole, and the connecting hole inner chamber is connected with the detector, and the conveying belt one side is equipped with the drive assembly, the drive assembly includes the connecting box at the conveying belt one side, and the connecting box one side is connected with the support frame one side center, the connecting box top center is equipped with the heat dissipation hole, and the heat dissipation hole inner chamber is connected with the dustproof net.

[0007] Through adopting the above technical scheme, the battery piece can be automatically classified and detected, and the conveying belt can be intermittently driven to roll counterclockwise to slowly convey.

[0008] The utility model further sets up, the connecting box inner chamber one side center is equipped with the disc, and the disc one side is movably connected with the support frame one side center, the disc one side center is connected with the rotating rod, the support frame inner chamber one side center at one side is equipped with the movable hole, the rotating rod one end penetrates the movable hole inner chamber and is connected with the conveying roller one end center, the disc one side center is connected with two drive columns, and two drive columns adjacent one side are equipped with the eccentric disc.

[0009] Through adopting the above technical scheme, the conveying belt can be stopped during conveying, so that the conveying belt speed is prevented from being too fast, and the battery piece is prevented from being missed.

[0010] The utility model further sets up, and the eccentric disc one side is equipped with the drive motor, and the drive motor one side is connected with the connecting box one side inner wall center, and the drive motor power output shaft one end is connected with the eccentric disc one side center.

[0011] Through adopting the above technical scheme, when the drive motor is in the electrified state, the drive motor can drive the eccentric disc to rotate counterclockwise quickly.

[0012] The utility model further sets up, one side of fixed box top is connected with two fixed frame, two fixed frame is with fixed box inner chamber center as symmetry axis symmetry setting, and two fixed box top is connected with adjacent support frame top one side center department respectively.

[0013] Through adopting above technical scheme, can firmly fixed in the fixed box at the top of the conveying belt, so that the components inside the fixed box can stably work.

[0014] The utility model further sets up, the inner wall of fixed box both sides near bottom side department is connected with the pivot that moves together, the pivot is connected with the turntable near center department, the turntable bottom center department is connected with the connecting rod, the fixed box bottom center department is set with the sliding slot, the connecting rod bottom end penetrates the sliding slot inner chamber and is connected with the push board top center department.

[0015] Through adopting above technical scheme, can drive the push board to swing to the right side fast, so that the push board can push out the unqualified battery piece from the conveying belt fast and complete classification operation.

[0016] The utility model further sets up, the turntable top near center department is connected with the hinged plate, the hinged plate near center department is set with the through slot, and the through slot inner chamber top department moves and is connected with the connecting shaft, one end of connecting shaft penetrates the through slot inner chamber and is connected with the drive plate, one side of drive plate is equipped with the electric telescopic handle, and one end of electric telescopic handle is connected with drive plate one side center department.

[0017] Through adopting above technical scheme, can make the hinged plate turn over to the left side or reset to the right side fast, so that it can drive the connecting rod near the bottom to turn over upward or reset downward fast through the turntable.

[0018] The utility model further sets up, the electric telescopic handle top near center department is connected with the axle, and the axle top end is connected with the fixed box top inner wall one side center department.

[0019] Through adopting above technical scheme, the position of electric telescopic handle can be limited, so that electric telescopic handle can stably work.

[0020] Summarized above, the utility model mainly has following beneficial effects:

[0021] 1, the utility model drives the turntable counterclockwise rotation to drive the connecting rod near the bottom to turn over upward, so that the connecting rod can drive the push board to swing to the right side fast, so that the push board can push out the unqualified battery piece from the conveying belt fast and complete classification operation, so as to reach the effect that can automatically classify and detect the battery piece, and further improve the autonomous detection performance of the conveying mechanism to a certain extent, which is beneficial to practical use.

[0022] 2. This utility model drives the disc to rotate counterclockwise intermittently, which in turn drives the rear conveyor roller to rotate counterclockwise intermittently via the rotating rod. This allows the rear conveyor roller to drive the conveyor belt to roll counterclockwise intermittently for slow conveying. This allows the conveyor belt to pause during conveying, thus avoiding the situation where the conveyor belt rotates too fast and the battery cells are missed during inspection. This improves the accuracy of the conveying mechanism to a certain extent. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0024] Figure 2 This is a three-dimensional structural diagram of a partial component of this utility model;

[0025] Figure 3 This is a partial front view schematic diagram of the component fixing box of this utility model;

[0026] Figure 4 This is a partial top view of the structure of this utility model;

[0027] Figure 5 This is a partial right-side view of the component connection box of this utility model.

[0028] In the diagram: 1. Base plate; 2. Support rod; 3. Conveyor belt; 4. Support frame; 5. Detector; 6. Push plate; 7. Connecting rod; 8. Fixing box; 9. Fixing frame; 10. Horizontal plate; 11. Diverter pipe; 12. Blower; 13. Air outlet; 14. Drive assembly; 141. Connecting box; 142. Disc; 143. Rotating rod; 144. Eccentric disc; 145. Drive column; 146. Drive motor; 15. Conveyor roller; 16. Electric telescopic rod; 17. Drive plate; 18. Connecting shaft; 19. Hinge plate; 20. Turntable; 21. Rotating shaft. Detailed Implementation

[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0030] The embodiments of this utility model will be described below based on its overall structure.

[0031] A dual-station cell conveying mechanism, such as Figures 1-5As shown, the system includes a base plate 1. Support rods 2 are connected to the top of the base plate 1 near each of its four corners. Each pair of adjacent support rods 2 is connected to a support frame 4 at its top. Two conveyor rollers 15 are movably connected to the center of adjacent sides of the two support frames 4. A conveyor belt 3 is mounted on each of the two conveyor rollers 15, and the two conveyor rollers 15 are connected to each other via the conveyor belt 3. A horizontal plate 10 is connected to the center of the top of each of the two support frames 4. A fixing hole is opened at the center of the bottom of the inner cavity of each of the two horizontal plates 10, and a through-beam sensor is connected to the inner cavity of each of the two fixing holes. A diversion pipe is connected to the center of the top of each of the two horizontal plates 10 on adjacent sides. 11. A blower 12 is connected to the center of the top of the diversion pipe 11, and several air outlets 13 are connected to the center of the bottom of the diversion pipe 11. A fixed box 8 is provided on one side of the top of the conveyor belt 3, and a push plate 6 is provided at the center of the bottom side of the fixed box 8. A connection hole is opened at the center of one side of the inner cavity of the push plate 6, and a detector 5 is connected to the inner cavity of the connection hole. A drive assembly 14 is provided on one side of the conveyor belt 3. The drive assembly 14 includes a connection box 141 located on one side of the conveyor belt 3, and one side of the connection box 141 is connected to the center of one side of the adjacent support frame 4. A heat dissipation hole is opened at the center of the top of the connection box 141, and a dustproof net is connected to the inner cavity of the heat dissipation hole.

[0032] When workers need to use the conveyor mechanism to transport battery cells, they start the drive motor 146 via an external power source. This causes the drive motor 146 to intermittently rotate the rear conveyor roller 15 counter-clockwise. The intermittent counter-clockwise rotation of the rear conveyor roller 15, via the conveyor belt 3, synchronously rotates the front conveyor roller 15 counter-clockwise. This allows for precise positioning of the conveyor belt 3, ensuring stable intermittent counter-clockwise rotation to transport the battery cells and preventing spillage. If the conveyor belt 3 rotates too fast, it can cause missed detection of battery cells. When the conveyor belt 3 begins to rotate counterclockwise intermittently, the operator can activate the detector 5, the blower 12, and the two through-beam sensors via an external power supply. The operator can then place the battery cells on the conveyor belt 3 for output. The two through-beam sensors, when powered on, can detect whether battery cells are being conveyed on the conveyor belt 3. The blower 12, when powered on, blows air into the distribution pipe 11. The air entering the distribution pipe 11 then passes through the three air nozzles 13. The detector 5 sprays out dust to clean the battery cells placed on the conveyor belt 3. When powered on, the detector 5 can detect the battery cells passing in front of it. When the detector 5 detects a defective battery cell, it can quickly start the electric telescopic rod 16 through an external power source. This allows the electric telescopic rod 16 to quickly drive the connecting rod 7 to flip upward or reset downward near the bottom. When the connecting rod 7 flips upward near the bottom, it can drive the push plate 6 to swing to the right, allowing the push plate 6 to quickly push the defective battery cells off the conveyor belt 3 to complete the sorting operation. This achieves the purpose of automatically sorting and detecting the battery cells. When the connecting rod 7 resets downward near the bottom, it can quickly move the detector 5 to a vertical position through the push plate 6 to prepare for the next sorting and detection operation. At the same time, when the detector 5 moves to the vertical position, the external power source of the electric telescopic rod 16 is disconnected, allowing the detector 5 to remain in the vertical position for sorting and detecting the battery cells.

[0033] like Figure 1 and Figure 3 As shown, a rotating shaft 21 is movably connected to the inner walls of both sides of the fixed box 8 near the bottom. A turntable 20 is connected to the rotating shaft 21 near the center. A connecting rod 7 is connected to the bottom center of the turntable 20. A sliding groove is opened at the bottom center of the fixed box 8. The bottom end of the connecting rod 7 passes through the inner cavity of the sliding groove and is connected to the top center of the push plate 6.

[0034] When detector 5 detects a defective battery cell on the front side, it can quickly activate the electric telescopic rod 16 via an external power supply. This allows the electric telescopic rod 16 to quickly move the drive plate 17 left and right. When the drive plate 17 moves to the left, it causes the connecting shaft 18 to slide downwards within the through slot cavity. This causes the connecting shaft 18 to cause the hinge plate 19 to flip to the left. When the hinge plate 19 flips to the left, it causes the turntable 20 to rotate counterclockwise. When the turntable 20 rotates counterclockwise, it causes the connecting rod 7 to flip upwards near the bottom. This allows the connecting rod 7 to quickly drive the push plate 6. The push plate 6 swings to the right to quickly push the unqualified battery cells off the conveyor belt 3, thus completing the sorting operation. This achieves the purpose of automatically sorting and detecting the battery cells, thereby improving the autonomous detection performance of the conveyor mechanism to a certain extent and facilitating practical use. After the unqualified battery cells are pushed off the conveyor belt 3, the electric telescopic rod 16 can drive the drive plate 17 to move to the right, thereby quickly resetting the connecting rod 7. This allows the connecting rod 7 to quickly move the detector 5 to a vertical position via the push plate 6, preparing for the next sorting and detection operation.

[0035] like Figure 3 As shown, a hinge plate 19 is connected to the top of the turntable 20 near the center. A through groove is opened on the hinge plate 19 near the center, and a connecting shaft 18 is movably connected to the top of the inner cavity of the through groove. One end of the connecting shaft 18 passes through the inner cavity of the through groove and is connected to a drive plate 17. An electric telescopic rod 16 is provided on one side of the drive plate 17, and one end of the electric telescopic rod 16 is connected to the center of one side of the drive plate 17.

[0036] When the detector 5 starts the electric telescopic rod 16 through the external power supply, the electric telescopic rod 16 can quickly drive the drive plate 17 to move left and right in the power-on state. This allows the drive plate 17 to drive the connecting shaft 18 to slide inside the through groove, thereby driving the hinge plate 19 to flip to the left or reset to the right. In turn, the hinge plate 19 can quickly drive the connecting rod 7 to flip upward or reset downward near the bottom through the turntable 20.

[0037] like Figure 3 As shown, the top of the electric telescopic rod 16 is connected to a connecting shaft near the center, and the top of the connecting shaft is connected to the center of one side of the inner wall of the top of the fixed box 8.

[0038] The electric telescopic rod 16 is fixed in the inner cavity of the fixed box 8 by means of a coupling, thereby limiting the position of the electric telescopic rod 16 and enabling the electric telescopic rod 16 to work stably.

[0039] like Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, a disc 142 is provided at the center of one side of the inner cavity of the connecting box 141, and one side of the disc 142 is movably connected to the center of one side of the adjacent support frame 4. A rotating rod 143 is connected at the center of one side of the disc 142. A movable hole is opened at the center of one side of the inner cavity of the support frame 4 located on one side. One end of the rotating rod 143 passes through the inner cavity of the movable hole and is connected to the center of one end of the adjacent conveying roller 15. Two drive columns 145 are connected at the center of one side of the disc 142, and an eccentric disc 144 is provided on the side adjacent to the two drive columns 145.

[0040] When the operator needs to use the conveying mechanism to transport the battery cells, the operator starts the drive motor 146 through an external power supply. When the drive motor 146 is powered on, it can drive the eccentric disk 144 to rotate counterclockwise. When the eccentric disk 144 rotates counterclockwise, its protruding part can intermittently contact the two drive columns 145, which in turn can cause the two drive columns 145 to intermittently drive the disc 142 to rotate counterclockwise. When the disc 142 rotates counterclockwise intermittently, it can drive the rear conveyor roller 15 to rotate counterclockwise intermittently through the rotating rod 143. This allows the rear conveyor roller 15 to intermittently drive the conveyor belt 3 to roll counterclockwise for slow transport, thus avoiding the situation where the battery cells are missed due to the excessive speed of the conveyor belt 3.

[0041] like Figure 4 As shown, a drive motor 146 is provided on one side of the eccentric disk 144. One side of the drive motor 146 is connected to the center of the inner wall of the connecting box 141, and one end of the power output shaft of the drive motor 146 is connected to the center of one side of the eccentric disk 144.

[0042] The staff started the drive motor 146 by connecting an external power source, so that the drive motor 146 could quickly drive the eccentric disk 144 to rotate counterclockwise when powered on.

[0043] like Figure 1 As shown, two fixing frames 9 are connected to one side of the top of the fixing box 8. The two fixing frames 9 are symmetrically arranged about the center of the inner cavity of the fixing box 8, and the tops of the two fixing boxes 8 are respectively connected to the center of one side of the top of the adjacent support frame 4.

[0044] The fixed box 8 is fixed to the top of the conveyor belt 3 by two fixing brackets 9, thereby limiting the position of the fixed box 8 so that the components inside the fixed box 8 can work stably.

[0045] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A dual-station battery cell conveying mechanism, comprising a base plate (1), characterized in that: The base plate (1) is connected to support rods (2) near the four corners of its top, and the tops of two adjacent support rods (2) are connected to a support frame (4). Two conveyor rollers (15) are movably connected to the center of one adjacent side of the two support frames (4). The two conveyor rollers (15) are provided with a conveyor belt (3), and the two conveyor rollers (15) are connected to each other by the conveyor belt (3). A horizontal plate (10) is connected to the center of one side of the top of the two support frames (4). A fixing hole is opened at the center of one side of the bottom of the inner cavity of the two horizontal plates (10), and the inner cavity of the two fixing holes is... The two horizontal plates (10) are connected to a beam sensor. A diversion pipe (11) is connected to the center of the top of the two adjacent sides. A blower (12) is connected to the center of the top of the diversion pipe (11). Several air nozzles (13) are connected to the center of the bottom of the diversion pipe (11). A fixed box (8) is provided on the top side of the conveyor belt (3). A push plate (6) is provided at the center of the bottom side of the fixed box (8). A connection hole is opened at the center of the inner cavity of the push plate (6). A detector (5) is connected to the inner cavity of the connection hole. A drive assembly (14) is provided on one side of the conveyor belt (3). The drive assembly (14) includes a connecting box (141) located on one side of the conveyor belt (3), and one side of the connecting box (141) is connected to the center of one side of the adjacent support frame (4). A heat dissipation hole is provided at the center of the top of the connecting box (141), and a dustproof net is connected to the inner cavity of the heat dissipation hole.

2. The dual-station battery cell conveying mechanism according to claim 1, characterized in that: A disc (142) is provided at the center of one side of the inner cavity of the connecting box (141), and one side of the disc (142) is movably connected to the center of one side of the adjacent support frame (4). A rotating rod (143) is connected at the center of one side of the disc (142). A movable hole is provided at the center of one side of the inner cavity of the support frame (4) located on one side. One end of the rotating rod (143) passes through the inner cavity of the movable hole and is connected to the center of one end of the adjacent conveying roller (15). Two drive columns (145) are connected at the center of one side of the disc (142), and an eccentric disc (144) is provided on the side of the two drive columns (145) adjacent to each other.

3. The dual-station battery cell conveying mechanism according to claim 2, characterized in that: A drive motor (146) is provided on one side of the eccentric disk (144). One side of the drive motor (146) is connected to the center of the inner wall of the connecting box (141), and one end of the power output shaft of the drive motor (146) is connected to the center of one side of the eccentric disk (144).

4. The dual-station battery cell conveying mechanism according to claim 1, characterized in that: Two fixing frames (9) are connected to one side of the top of the fixing box (8). The two fixing frames (9) are symmetrically arranged with the center of the inner cavity of the fixing box (8) as the axis of symmetry, and the top of the two fixing boxes (8) are respectively connected to the center of the top of the adjacent support frame (4).

5. The dual-station battery cell conveying mechanism according to claim 1, characterized in that: The inner walls on both sides of the fixed box (8) are connected to a rotating shaft (21) near the bottom. A turntable (20) is connected to the rotating shaft (21) near the center. A connecting rod (7) is connected to the center of the bottom of the turntable (20). A sliding groove is provided at the center of the bottom of the fixed box (8). The bottom end of the connecting rod (7) passes through the inner cavity of the sliding groove and is connected to the center of the top of the push plate (6).

6. The dual-station battery cell conveying mechanism according to claim 5, characterized in that: The turntable (20) is connected to a hinge plate (19) near the center of its top. A through groove is provided on the hinge plate (19) near the center, and a connecting shaft (18) is movably connected to the top of the inner cavity of the through groove. One end of the connecting shaft (18) passes through the inner cavity of the through groove and is connected to a drive plate (17). An electric telescopic rod (16) is provided on one side of the drive plate (17), and one end of the electric telescopic rod (16) is connected to the center of one side of the drive plate (17).

7. A dual-station battery cell conveying mechanism according to claim 6, characterized in that: The electric telescopic rod (16) has a connecting shaft at the top near the center, and the top of the connecting shaft is connected to the center of one side of the inner wall of the top of the fixed box (8).