Efficient pipeline trap device

By designing a pipeline trap with an automatic cleaning function, the impurities are automatically scraped off and transported using a mechanical structure, solving the problems of poor gas flow and blockage caused by impurity accumulation in existing technologies, and achieving efficient trapping and stable operation.

CN223901482UActive Publication Date: 2026-02-13YANTAI SHENGZE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520509250.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-13
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing pipeline traps lack automatic cleaning functions, resulting in severe accumulation of impurities on the inner wall of the trap and the filter surface of the filter plate, which affects gas flow and trapping efficiency and increases the risk of blockage.

Method used

A device comprising a collection tube, filter plate, rotating motor, fan blade, movable ring, drive motor, magnetic block and spiral blade is designed. It achieves automatic cleaning function through mechanical structure and uses magnetic material and spiral blade to automatically scrape off and transport impurities.

Benefits of technology

It achieves efficient capture of particulate matter and dust, significantly improves air quality, reduces poor gas flow and blockage, lowers manual maintenance costs, and ensures stable operation of the collector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of traps, in particular to an efficient pipeline trap device which comprises a trapping pipe, a filter plate is fixedly installed on the side edge of the top of the trapping pipe, the filter plate is in an arc shape, the size of the filter plate is matched with that of the trapping pipe, an installation pipe is fixedly installed at the position, located on the filter plate, of the trapping pipe, and the installation pipe is connected with the trapping pipe. A cylinder is fixedly mounted at the end, close to the mounting pipe, of the trapping pipe, a rotating motor is fixedly mounted on the side edge of the cylinder through a supporting rod, fan blades are rotationally arranged in the cylinder, and the end of an output shaft of the rotating motor and the rotating shaft ends of the fan blades are fixedly mounted. Particulate matters and dust carried by gas in a pipeline can be efficiently captured, the air quality is remarkably improved, an automatic cleaning function is innovatively integrated, impurities accumulated on the inner wall of the capturing pipe and the filtering surface of the filtering plate are regularly cleaned, the phenomena of unsmooth gas circulation and blockage are reduced, the stability of efficient capturing is ensured, and the service life of the pipeline is prolonged. The manual maintenance cost is reduced, and the practicability is high.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of the catcher, especially, relate to a kind of high-efficiency pipeline catcher device. BACKGROUND

[0002] Pipeline catcher is a kind of device installed in pipeline system, it is mainly used to capture, separate and collect solid particles, impurities, liquid drops and other substances carried by fluid in pipeline, prevent these substances from flowing with fluid to cause abrasion, blockage, corrosion and other adverse effects to subsequent equipment, instrument etc., guarantee the smoothness of pipeline transportation and the normal, stable operation of entire process flow.

[0003] In the existing pipeline catcher device, although they can capture particles and dust in gas to some extent, but in the process of actual use, these devices often lack automatic cleaning function, leading to serious impurity accumulation on the inner wall of the catcher and filter plate filter surface, affecting the smooth flow of gas, increasing the risk of blockage, affecting the efficiency of impurity capture, and improvement is needed, therefore, a kind of high-efficiency pipeline catcher device is proposed. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of high-efficiency pipeline catcher device to solve the problems raised in the above background.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of high-efficiency pipeline catcher device, including catcher pipe, the filter plate is fixedly installed in the top side of the catcher pipe, the filter plate is set as arc, and the size of filter plate is adapted to the size of catcher pipe, the installation pipe is fixedly installed at the filter plate of the catcher pipe, the cylinder is fixedly installed at the end of the catcher pipe close to the installation pipe, the rotating motor is fixedly installed on the side of the cylinder through the support rod, the fan blade is rotatably arranged in the cylinder, the output shaft end of the rotating motor is fixedly installed with the shaft end of the fan blade, the movable ring is slidably arranged in the catcher pipe, the drive motor is fixedly installed on the top of the catcher pipe, the lead screw is rotatably arranged on the top of the catcher pipe, the output shaft end of the drive motor is fixedly installed with the shaft end of the lead screw, the magnetic block is slidably arranged on the top of the catcher pipe, the magnetic block is set as arc and is adapted to the size of catcher pipe, the magnetic block is threadedly connected with the lead screw, the movable ring is arranged below the magnetic block, and the movable ring is made of magnetic metal material.

[0006] Preferably, the movable ring is laid with rubber ring on the side close to the filter screen, and the size of the rubber ring is adapted to the size of the catcher pipe.

[0007] Preferably, the connection part is fixedly installed at the bottom of the catcher pipe and connected with the connection pipe, and the connection pipe is fixedly installed at the bottom of the cylinder and connected with the connection part, and the collection pipe is fixedly installed below the connection part and the connection pipe and connected with the two.

[0008] Preferably, a spiral blade is arranged in rotation in the collecting pipe, the trapping pipe is provided with a driving member at the end of the collecting pipe for driving the spiral blade to rotate, and a dust discharging pipe is fixedly installed below the end of the collecting pipe and communicates with the end of the collecting pipe.

[0009] Preferably, the driving member comprises a driving wheel fixedly installed on the output shaft of the motor, a driven wheel arranged in rotation at the end of the collecting pipe, and a belt sleeved on the driving wheel and the driven wheel and in transmission connection with the driving wheel and the driven wheel, respectively.

[0010] Preferably, a controller is arranged at the side of the trapping pipe and is in electrical connection with the rotating motor and the driving motor, respectively.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] 1. The utility model discloses a trapping pipe, a filter plate, an installation pipe, a cylinder, a rotating motor, a fan blade, a movable ring, a driving motor, a screw rod and a magnetic block are cooperated, which can efficiently capture the particulate matters and dust carried by the gas in the pipeline, improve the air quality, and automatically clean the impurities accumulated on the inner wall of the trapping pipe and the filter surface of the filter plate, reduce the gas circulation and blockage, ensure the stability of efficient capture, reduce the artificial maintenance cost and have high practicability.

[0013] 2. The utility model discloses a connecting part, a connecting pipe, a collecting pipe, a spiral blade, a driving member and a dust discharging pipe are cooperated, which can collect the trapped and scraped particulate matters and dust, automatically discharge the collected impurities, further reduce the artificial maintenance cost and have high practicability. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a perspective structure diagram of the utility model;

[0015] Figure 2 It is a side structure diagram of the utility model;

[0016] Figure 3 It is a side plane structure diagram of the utility model;

[0017] Figure 4 It is a movable ring, a motor, a screw rod and a magnetic block structure diagram of the utility model.

[0018] LEGEND:

[0019] 1, capture pipe; 2, filter plate; 3, installation pipe; 4, cylinder; 5, rotating motor; 6, movable ring; 7, drive motor; 8, screw rod; 9, magnetic block; 10, connecting part; 11, connecting pipe; 12, collection pipe; 13, driving part; 131, driving wheel; 132, driven wheel; 133, belt; 14, ash discharge pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Please refer to Figures 1-4 The utility model provides a technical scheme:

[0022] A kind of high-efficiency pipeline trap device, including capture pipe 1, the filter plate 2 of top side of the capture pipe 1 is fixedly installed, the filter plate 2 is set as arc, and filter plate 2 size is compatible with the size of capture pipe 1, installation pipe 3 is fixedly installed at the filter plate 2 of capture pipe 1, the cylinder 4 is fixedly installed at one end of capture pipe 1 close to installation pipe 3, rotating motor 5 is fixedly installed in the side of cylinder 4 by support rod, the fan blade is rotationally arranged in the cylinder 4, the output shaft end of rotating motor 5 is fixedly installed with the shaft end of fan blade, the movable ring 6 is slidably arranged in the capture pipe 1, the drive motor 7 is fixedly installed at the top of capture pipe 1, the screw rod 8 is rotationally arranged at the top of capture pipe 1, the output shaft end of drive motor 7 is fixedly installed with the shaft end of screw rod 8, the magnetic block 9 is slidably arranged at the top of capture pipe 1, the magnetic block 9 is set as arc and is compatible with the size of capture pipe 1, the magnetic block 9 is threadedly connected with screw rod 8, the movable ring 6 is arranged below the magnetic block 9, and the movable ring 6 is set as magnetic metal material.

[0023] The high-efficiency pipeline trap device is used, first the one end of capture pipe 1 opening is connected with the pipeline of air inlet, installation pipe 3 is connected with the pipeline of air outlet, gas containing particulate matter and dust enters capture pipe 1 from air inlet pipe, the filter plate 2 fixedly installed at the top side of capture pipe 1 is set as arc and is compatible with the size of capture pipe 1, can preliminarily filter the impurities in gas, at this time, the rotating motor 5 fixedly installed in the side of cylinder 4 by support rod is started, the output shaft end of rotating motor 5 drives the fan blade to rotate in the cylinder 4, so that the gas forms a specific flow state in capture pipe 1, which helps the impurities and gas to be better separated.

[0024] The driving motor 7 fixedly installed at the top of the collecting pipe 1 works, and the output shaft end drives the screw rod 8 to rotate. Since the magnetic block 9 is threadedly connected with the screw rod 8, the magnetic block 9 is driven to slide along the top of the collecting pipe 1. The magnetic block 9 is arranged in an arc shape and is matched with the size of the collecting pipe 1. The movable ring 6 slidably arranged in the collecting pipe 1 is located below the magnetic block 9, and the movable ring 6 is made of magnetic metal material. When the magnetic block 9 moves, the movable ring 6 is also moved under the influence of magnetic force. The movement of the movable ring 6 can scrape off and clean the impurities accumulated on the inner wall of the collecting pipe 1 and the filter surface of the filter plate 2.

[0025] The pipeline trap device can not only efficiently trap particulate matters and dust carried by gas in the pipeline and significantly improve air quality, but also innovatively integrate the automatic cleaning function to regularly clean the impurities accumulated on the inner wall of the collecting pipe 1 and the filter surface of the filter plate 2, reduce the phenomenon of poor gas circulation and blockage, ensure the stability of efficient trapping, reduce the labor maintenance cost, and have high practicality.

[0026] The rubber ring matched with the size of the collecting pipe 1 is arranged on the side of the movable ring 6 close to the filter screen.

[0027] The rubber ring matched with the size of the collecting pipe 1 is arranged on the side of the movable ring 6 close to the filter screen. When the movable ring 6 moves in the collecting pipe 1, the rubber ring can tightly adhere to the inner wall of the collecting pipe 1, further improve the cleaning effect, ensure that the impurities can be completely scraped off, and ensure the normal operation of the trap.

[0028] A connecting part 10 connected with the collecting pipe 1 is fixedly installed at the bottom of the collecting pipe 1. A connecting pipe 11 connected with the cylinder 4 is fixedly installed at the bottom of the cylinder 4. A collecting pipe 12 connected with the connecting part 10 and the connecting pipe 11 is fixedly installed below the connecting part 10 and the connecting pipe 11. A spiral blade is rotatably arranged in the collecting pipe 12. A driving part 13 for driving the spiral blade to rotate is arranged at the end of the collecting pipe 12 and the collecting pipe 12. An ash discharge pipe 14 connected with the collecting pipe 12 is fixedly installed below the end of the collecting pipe 12. The driving part 13 comprises a driving wheel 131 fixedly installed on the output shaft of the motor, a driven wheel 132 rotatably arranged at the end of the collecting pipe 12, and a belt 133 sleeved on the driving wheel 131 and the driven wheel 132. The belt 133 is in transmission connection with the driving wheel 131 and the driven wheel 132, respectively.

[0029] The captured and scraped particles and dust enter the collecting pipe 12 through the connecting part 10 and the connecting pipe 11, the spiral blade is arranged in rotation in the collecting pipe 12, the driving wheel 131 rotates synchronously while the fan blade rotates under the drive of the rotating motor 5, the driving wheel 131 rotates to drive the driven wheel 132 to rotate through the belt 133, and then the spiral blade rotates in the collecting pipe 12, the rotation of the spiral blade can transport the impurities in the collecting pipe 12 to the ash discharge pipe 14, and finally discharged from the ash discharge pipe 14, which not only can collect the captured and scraped particles and dust, but also can automatically transport and discharge the collected impurities, further reducing the artificial maintenance cost, and the practicability is high.

[0030] The controller is arranged on the side of the collecting pipe 1 and is electrically connected with the rotating motor 5 and the driving motor 7 respectively;

[0031] The controller can automatically control each component of the device to realize the automation of capturing, cleaning and transporting.

[0032] Working principle:

[0033] When the high-efficiency pipeline trap device is used, first, one end of the opening of the collecting pipe 1 is connected with the pipeline of the air inlet, and the mounting pipe 3 is connected with the pipeline of the air outlet, the gas containing particles and dust enters the collecting pipe 1 from the air inlet pipeline, the filter plate 2 fixedly installed on the top side of the collecting pipe 1 is arranged in an arc shape and is matched with the size of the collecting pipe 1, which can preliminarily filter the impurities in the gas, at this time, the rotating motor 5 fixedly installed on the side of the cylinder 4 is started, the output shaft end of the rotating motor 5 drives the fan blade to rotate in the cylinder 4, so that the gas forms a specific flow state in the collecting pipe 1, which is helpful for the better separation of the impurities and the gas.

[0034] The driving motor 7 fixedly installed on the top of the collecting pipe 1 works, the output shaft end of the driving motor 7 drives the screw rod 8 to rotate, since the magnetic block 9 is threadedly connected with the screw rod 8, the magnetic block 9 slides along the top of the collecting pipe 1 under the drive of the screw rod 8, the magnetic block 9 is arranged in an arc shape and is matched with the size of the collecting pipe 1, the movable ring 6 slidably arranged in the collecting pipe 1 is located below the magnetic block 9, and the movable ring 6 is made of magnetic metal material, when the magnetic block 9 moves, the movable ring 6 also moves under the influence of the magnetic force, the movement of the movable ring 6 can scrape and clean the impurities accumulated on the inner wall of the collecting pipe 1 and the filter surface of the filter plate 2;

[0035] The pipeline trap device can not only efficiently capture the particles and dust carried by the gas in the pipeline, significantly improve the air quality, but also innovatively integrate the automatic cleaning function, regularly clean the impurities accumulated on the inner wall of the collecting pipe 1 and the filter surface of the filter plate 2, reduce the phenomenon of poor gas circulation and blockage, ensure the stability of efficient trapping, reduce the artificial maintenance cost, and the practicability is high;

[0036] Among them,

[0037] The rubber ring is arranged on the side of the movable ring 6 close to the filter screen, and the size of the rubber ring is matched with the size of the collecting pipe 1, so that the rubber ring can closely contact the inner wall of the collecting pipe 1 when the movable ring 6 moves in the collecting pipe 1, and the cleaning effect is further improved, and the impurities can be completely scraped off, and the normal operation of the trap is ensured;

[0038] The collected and scraped particles and dust enter the collecting pipe 12 through the connecting part 10 and the connecting pipe 11, and the spiral blade is arranged in the collecting pipe 12 and rotates, the driving wheel 131 also rotates synchronously when the fan blade rotates under the driving of the rotating motor 5, the driving wheel 131 rotates and drives the driven wheel 132 to rotate through the belt 133, and then the spiral blade rotates in the collecting pipe 12, the rotation of the spiral blade can transport the impurities in the collecting pipe 12 to the dust discharging pipe 14, and finally the impurities are discharged from the dust discharging pipe 14, so that the collected and scraped particles and dust can be collected, and the collected impurities can be automatically transported and discharged, the manual maintenance cost is further reduced, and the practicability is high.

[0039] The above is only the preferred specific implementation method of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, and all of them should be covered in the protection scope of the present application.

Claims

1. A high efficiency duct trap device comprising a trap duct (1), characterized in that, The filter plate (2) is fixedly installed on the top side of the collecting pipe (1), is arranged in an arc shape, and is matched in size with the collecting pipe (1); the mounting pipe (3) is fixedly installed at the filter plate (2) of the collecting pipe (1); the cylinder (4) is fixedly installed at one end of the collecting pipe (1) close to the mounting pipe (3); the rotating motor (5) is fixedly installed on the side of the cylinder (4) through a support rod; the fan blade is rotatably arranged in the cylinder (4); the output shaft end of the rotating motor (5) is fixedly installed with the rotating shaft end of the fan blade; the movable ring (6) is slidably arranged in the collecting pipe (1); the driving motor (7) is fixedly installed on the top of the collecting pipe (1); the lead screw (8) is rotatably arranged on the top of the collecting pipe (1); the output shaft end of the driving motor (7) is fixedly installed with the rotating shaft end of the lead screw (8); the magnetic block (9) is slidably arranged on the top of the collecting pipe (1); the magnetic block (9) is arranged in an arc shape and is matched in size with the collecting pipe (1); the magnetic block (9) is threadedly connected with the lead screw (8); the movable ring (6) is arranged below the magnetic block (9) and is made of a magnetic metal material.

2. A high efficiency duct trap device according to claim 1, wherein, The rubber ring is laid on the side of the movable ring (6) close to the filter screen and is matched in size with the collecting pipe (1).

3. A high efficiency duct trap device according to claim 1, wherein, The connecting part (10) is fixedly installed at the bottom of the collecting pipe (1) and is communicated with the collecting pipe (1); the connecting pipe (11) is fixedly installed at the bottom of the cylinder (4) and is communicated with the cylinder (4); the collecting pipe (12) is fixedly installed below the connecting part (10) and the connecting pipe (11) and is communicated with the connecting part (10) and the connecting pipe (11).

4. A high efficiency duct trap device according to claim 3, wherein, The spiral blade is rotatably arranged in the collecting pipe (12); the driving part (13) is arranged at the end of the collecting pipe (12) and the collecting pipe (12) for driving the spiral blade to rotate; the ash discharge pipe (14) is fixedly installed below the end of the collecting pipe (12) and is communicated with the collecting pipe (12).

5. A high efficiency duct trap device according to claim 4, wherein, The driving part (13) comprises the driving wheel (131) fixedly installed on the output shaft of the motor, the driven wheel (132) rotatably arranged at the end of the collecting pipe (12), and the belt (133) sleeved on the driving wheel (131) and the driven wheel (132); the belt (133) is in transmission connection with the driving wheel (131) and the driven wheel (132) respectively.

6. A high efficiency duct trap apparatus as defined in claim 1, wherein, The controller is arranged on the side of the collecting pipe (1) and is in electrical connection with the rotating motor (5) and the driving motor (7) respectively.