Production device of crude oil demulsifier

By precisely controlling the feed rate through a mass flow meter and U-shaped push rod design, combined with mixing by stirring blades and discharge by inclined plate, the problem of inaccurate raw material ratio is solved, thus improving the quality and efficiency of demulsifier production.

CN223901773UActive Publication Date: 2026-02-13SHENGLI OILFIELD KAIDU PETROLEUM TECH DEV CO LTD
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Patent Information

Application Number
CN202520773572.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-02-13
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

In the existing technology, the inaccuracy of raw material feeding leads to an imbalance in the ratio during the production of demulsifiers, which affects product quality and stability.

Method used

The feed rate is monitored by a mass flow meter, and the amount of raw material entering is precisely controlled by a cylinder-driven ball plug and a U-shaped push rod design. Combined with a motor-driven stirring blade, the raw materials are fully mixed, accelerating the reaction process. The inclined plate design facilitates material discharge.

Benefits of technology

This allows for the precise addition of raw materials in specific proportions, ensuring the quality and stability of demulsifier products, shortening reaction time, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of demulsifiers, and discloses a crude oil demulsifier production device which comprises a feeding mechanism, a stirring mechanism and a discharging mechanism. Raw materials enter the stirring tank through the feeding pipe, the feeding pipe is communicated with the mass flow meter, the mass flow meter is responsible for monitoring the feeding amount of the raw materials, the air cylinder pushes the blocking ball through the U-shaped ejector rod, the U-shaped ejector rod slides in the first fixing block, so that the blocking ball is pushed, the avoiding groove is formed in the inner wall of the pipeline, and the diameter of the avoiding groove is larger than that of the blocking ball; meanwhile, the avoiding groove adopts a U-shaped design, so that raw materials circulate around the U-shaped ejector rod and enter the stirring tank, after the raw materials reach a specified amount, the air cylinder retracts, the spring slides on the outer wall of the sliding rod, the blocking ball is pushed by the elasticity of the spring at the moment, the blocking ball is in contact with the inner wall of the pipeline again, and feeding is stopped; each component can be accurately added according to a specific proportion in the production process through accurate material control, so that the quality and the stability of a final product can be ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to demulsifier production technical field especially relates to a crude oil demulsifier's production device. BACKGROUND

[0002] The crude oil demulsifier production device is a kind of equipment for producing demulsifier.Demulsifier is a kind of chemical substance that can destroy the emulsifier in emulsified crude oil, used to solve the emulsification problem of water and oil in crude oil, so as to realize the separation of water and oil in crude oil.Crude oil is usually mixed with water during exploitation and transportation, forming emulsion, and such emulsion not only affects the quality of crude oil, but also may affect subsequent refining and other processing processes.Therefore, demulsifier plays a very important role in the process of crude oil treatment.

[0003] In the prior art, when producing demulsifier, raw materials are directly introduced into the stirring tank through pipeline, so that the feeding amount of each raw material cannot be accurately controlled, real-time adjustment cannot be carried out, and the final quality of product may be affected due to unbalanced proportioning. UTILITY MODEL CONTENT

[0004] To solve the above technical problems, the utility model provides a crude oil demulsifier production device.

[0005] The utility model adopts the following technical scheme: a crude oil demulsifier production device, comprising a feeding mechanism, a stirring mechanism and a discharging mechanism, the stirring mechanism is located in the feeding mechanism, and the discharging mechanism is located on the outer wall of the feeding mechanism.

[0006] The feeding mechanism comprises a feeding pipe, the feeding pipe is connected with a mass flowmeter, the mass flowmeter is connected with a pipeline at the end away from the feeding pipe, the inner wall of the pipeline is provided with a relief groove, the inner wall of the pipeline is fixedly connected with a fixed block, the fixed block is slidably connected with a sliding rod, the outer wall of the sliding rod is slidably connected with a spring, the bottom end of the sliding rod is fixedly connected with a plug ball, the outer wall of the plug ball is in contact with a U-shaped ejector rod, the outer wall of the U-shaped ejector rod is slidably connected with a fixed block one, the fixed block one is fixedly connected to the inner wall of the pipeline, the outer wall of the U-shaped ejector rod is slidably connected with a stirring tank, the end of the U-shaped ejector rod away from the plug ball is fixedly connected with an air cylinder, the outer wall of the air cylinder is fixedly connected with a supporting plate, and the supporting plate is fixedly connected to the top of the stirring tank.

[0007] Through the technical scheme, the raw materials enter the inside of the stirring tank through the feeding pipe, the feeding pipe is communicated with the mass flow meter, the mass flow meter is responsible for monitoring the raw material entering amount, the cylinder pushes the blocking ball through the U-shaped ejector rod, the U-shaped ejector rod slides in the inside of the fixed block one, so that the blocking ball is pushed, the avoiding groove is arranged on the inner wall of the pipeline, the avoiding groove is larger than the diameter of the blocking ball, and meanwhile, the avoiding groove is designed in a U-shaped mode, so that the raw materials flow around the U-shaped ejector rod and enter the inside of the stirring tank, after reaching the specified amount, the cylinder is retracted, the spring slides on the outer wall of the sliding rod, at this time, the spring elastically pushes the blocking ball, so that the blocking ball recontacts the inner wall of the pipeline, and the feeding is stopped, through the accurate control of the raw materials, it is ensured that each component in the production process can be accurately added according to the specific proportion, so that the quality and stability of the final product can be ensured.

[0008] As a further improvement of the above scheme, the stirring mechanism comprises a protection block, the protection block is fixedly connected to the top inner wall of the stirring tank, and a motor is fixedly connected to the inner wall of the protection block.

[0009] As a further improvement of the above scheme, the inner wall of the rotating rod is fixedly connected with a supporting column, the top of the supporting column is fixedly connected with a motor one, the output end of the motor one is fixedly connected with a fixed rod, and the outer wall of the fixed rod is fixedly connected with a rotating wheel.

[0010] As a further improvement of the above scheme, the outer wall of the rotating wheel is rotatably connected with a belt, the inner wall of the belt is rotatably connected with a rotating wheel one, and the inner part of the rotating wheel one is fixedly connected with a fixed rod one.

[0011] As a further improvement of the above scheme, the outer wall of the fixed rod one is rotatably connected with a connecting plate, the connecting plate is fixedly connected to the outer wall of the rotating rod, and the outer wall of the fixed rod one is fixedly connected with stirring blades.

[0012] Through the technical scheme, the motor one drives the rotating wheel to rotate through the fixed rod, the rotating wheel drives the rotating wheel one to rotate through the belt, the fixed rod one is fixed in the rotating wheel one, the connecting plate is rotatably connected to the outer wall of the fixed rod one, the belt is in the connecting plate, the connecting plate protects the normal operation of the belt, the stirring blades are fixed to the outer wall of the fixed rod one, the stirring blades stir the raw materials, the stirring can ensure that the raw materials are fully contacted and completely mixed, and the reaction process is accelerated, the reaction time is reduced, and the effect of the demulsifier is better.

[0013] As a further improvement of the above scheme, the discharging mechanism comprises an inclined plate, the inclined plate is fixedly connected to the bottom inner wall of the stirring tank, and a discharging pipe is arranged in the inside of the stirring tank in a communicated mode.

[0014] As a further improvement of the above scheme, the inner wall of the discharging pipe is rotatably connected with a ball valve, the outer wall of the ball valve is fixedly connected with a connecting rod, and the end, away from the ball valve, of the connecting rod is fixedly connected with a handle.

[0015] Through the above technical scheme, since the inclined plate adopts the inclined opening design, the demulsifier is gathered at the discharge pipe position, personnel drives the connecting rod to rotate through the handle, the connecting rod is fixed with the ball valve, the ball valve is rotated in the inner wall of the discharge pipe, so that the demulsifier can be taken out through the discharge pipe, and subsequent operation of personnel is facilitated.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] The utility model discloses a raw material passes through the feed pipe and enters the inside of stirring jar, the feed pipe communicates with mass flowmeter, and mass flowmeter is responsible for monitoring raw material entering amount, and cylinder pushes the ball plug through U type ejector rod, and U type ejector rod slides in the inside of fixed block no.

[0018] The utility model discloses a raw material passes through the feed pipe and enters the inside of stirring jar, the feed pipe communicates with mass flowmeter, and mass flowmeter is responsible for monitoring raw material entering amount, and cylinder pushes the ball plug through U type ejector rod, and U type ejector rod slides in the inside of fixed block no. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is whole structure schematic view of the utility model;

[0020] Figure 2 It is feed mechanism structure schematic view of the utility model;

[0021] Figure 3 It is the structure schematic view of the utility model avoiding groove;

[0022] Figure 4 It is the structure schematic view of the utility model; Figure 2 It is the structure schematic view of the utility model A part;

[0023] Figure 5 It is rotating rod structure schematic view of the utility model;

[0024] Figure 6 It is stirring mechanism structure schematic view of the utility model;

[0025] Figure 7 The utility model discloses a discharging mechanism structure schematic view.

[0026] Main symbol explanation:

[0027] 1, feeding mechanism, 101, feeding pipe, 102, mass flowmeter, 103, pipeline, 104, avoidance groove, 105, fixed block, 106, sliding rod, 107, spring, 108, plug ball, 109, U type ejector rod, 110, fixed block one, 111, stirring tank, 112, air cylinder, 113, support plate, 2, stirring mechanism, 201, protection block, 202, motor, 203, rotating rod, 204, support column, 205, motor one, 206, fixed rod, 207, runner, 208, belt, 209, runner one, 210, fixed rod one, 211, connecting plate, 212, stirring blade, 3, discharging mechanism, 301, inclined plate, 302, discharging pipe, 303, ball valve, 304, connecting rod, 305, handle. Specific embodiment

[0028] Below, combining the drawings and specific embodiment, the utility model is described further, need explaining is, under the premise of not conflicting, the following description each embodiment between or each technical feature between can be arbitrarily combined and form new embodiment.

[0029] Embodiment:

[0030] Please combine Figures 1-7 The utility model discloses a crude oil demulsifier's production device, including feeding mechanism 1, stirring mechanism 2 and discharging mechanism 3, stirring mechanism 2 is located inside feeding mechanism 1, and discharging mechanism 3 is located on the outer wall of feeding mechanism 1.

[0031] Feeding mechanism 1 includes feeding pipe 101, is connected with mass flowmeter 102 in feeding pipe 101, is connected with pipeline 103 in the one end of mass flowmeter 102 away from feeding pipe 101, is set up in the inner wall of pipeline 103 avoidance groove 104, is fixedly connected with fixed block 105 in the inner wall of pipeline 103, is slidably connected with sliding rod 106 in the inside of fixed block 105, is slidably connected with spring 107 on the outer wall of sliding rod 106, is fixedly connected with plug ball 108 in the bottom of sliding rod 106, is set up with U type ejector rod 109 on the outer wall of plug ball 108, is slidably connected with fixed block one 110 on the outer wall of U type ejector rod 109, is fixedly connected in the inner wall of pipeline 103 with fixed block one 110, is slidably connected with stirring tank 111 on the outer of U type ejector rod 109, is fixedly connected with air cylinder 112 in the one end of U type ejector rod 109 away from plug ball 108, is fixedly connected with support plate 113 on the outer wall of air cylinder 112, and support plate 113 is fixedly connected in the top of stirring tank 111.

[0032] The stirring mechanism 2 comprises a protection block 201 fixedly connected to the inner wall top of the stirring tank 111, an electric machine 202 fixedly connected to the inner wall of the protection block 201, and a rotating rod 203 fixedly connected to the output end of the electric machine 202.

[0033] A support column 204 is fixedly connected to the inner wall of the rotating rod 203, an electric machine one 205 is fixedly connected to the top of the support column 204, a fixed rod 206 is fixedly connected to the output end of the electric machine one 205, a rotating wheel 207 is fixedly connected to the outer wall of the fixed rod 206.

[0034] A belt 208 is rotationally connected to the outer wall of the rotating wheel 207, a rotating wheel one 209 is rotationally connected to the inner wall of the belt 208, and a fixed rod one 210 is fixedly connected to the inside of the rotating wheel one 209.

[0035] A connecting plate 211 is rotationally connected to the outer wall of the fixed rod one 210, the connecting plate 211 is fixedly connected to the outer wall of the rotating rod 203, and a stirring blade 212 is fixedly connected to the outer wall of the fixed rod one 210.

[0036] The discharging mechanism 3 comprises an inclined plate 301 fixedly connected to the inner wall bottom of the stirring tank 111, and a discharging pipe 302 arranged in communication with the inside of the stirring tank 111.

[0037] A ball valve 303 is rotationally connected to the inner wall of the discharging pipe 302, a connecting rod 304 is fixedly connected to the outer wall of the ball valve 303, and a handle 305 is fixedly connected to the end, away from the ball valve 303, of the connecting rod 304.

[0038] The implementation principle of the production device of the crude oil demulsifier in the embodiment of the application is as follows: the raw material enters the inside of the stirring tank 111 through the feeding pipe 101, the feeding pipe 101 is in communication with the mass flow meter 102, the mass flow meter 102 is responsible for monitoring the entering amount of the raw material, the cylinder 112 pushes the blocking ball 108 through the U-shaped top rod 109 which slides in the fixed block one 110, so as to push the blocking ball 108, the avoiding groove 104 is arranged on the inner wall of the pipe 103, the avoiding groove 104 is larger than the diameter of the blocking ball 108, and the avoiding groove 104 is designed in a U-shaped mode, so that the raw material flows around the U-shaped top rod 109 and enters the inside of the stirring tank 111, when reaching the specified amount, the cylinder 112 retracts, the spring 107 slides on the outer wall of the sliding rod 106, at this time, the spring 107 pushes the blocking ball 108 in an elastic mode, so that the blocking ball 108 recontacts the inner wall of the pipe 103, thereby stopping feeding, accurate control of the raw material ensures that each component can be accurately added in a specific proportion in the production process, so as to ensure the quality and stability of the final product, at the same time, the motor 202 drives the rotating rod 203 to rotate, the support column 204 is fixed on the inner wall of the rotating rod 203, the motor one 205 is fixed on the top of the support column 204, the motor one 205 drives the rotating wheel 207 to rotate through the fixed rod 206, the rotating wheel one 209 is driven to rotate by the belt 208, the fixed rod one 210 is fixed in the rotating wheel one 209, the connecting plate 211 is rotationally connected to the outer wall of the fixed rod one 210, the belt 208 is in the connecting plate 211, the belt 208 is protected from normal operation through the connecting plate 211, the stirring blade 212 is fixed on the outer wall of the fixed rod one 210, the stirring blade 212 stirs the raw material, the stirring can ensure that the raw materials are in full contact, so that they are completely mixed, at the same time, the stirring can accelerate the reaction process, reduce the reaction time, and make the demulsifier have better effect, after the mixing is completed, the demulsifier is gathered at the position of the discharging pipe 302 due to the inclined design of the inclined plate 301, the connecting rod 304 is driven to rotate by the handle 305, the ball valve 303 is fixed to the connecting rod 304, so that the ball valve 303 rotates on the inner wall of the discharging pipe 302, thereby the demulsifier can be taken out through the discharging pipe 302, which is convenient for subsequent operation of personnel, the above mass flow meter 102 uses the existing technology, and is manufactured by Nanjing Deyou Measurement and Control Instrument Co., Ltd.: E+H83F Coriolis force mass flow meter.

[0039] The above embodiment is only a preferred embodiment of the application, and cannot be used to limit the range of protection of the application, and any non-substantial change and replacement made by a person skilled in the art on the basis of the application belongs to the range of protection of the application.

Claims

1. A production apparatus for crude oil demulsifier, characterized in that: It includes a feeding mechanism (1), a stirring mechanism (2) and a discharging mechanism (3), wherein the stirring mechanism (2) is located inside the feeding mechanism (1) and the discharging mechanism (3) is located on the outer wall of the feeding mechanism (1); The feeding mechanism (1) includes a feeding pipe (101), which is connected to a mass flow meter (102). A pipe (103) is connected to one end of the mass flow meter (102) away from the feeding pipe (101). A clearance groove (104) is provided on the inner wall of the pipe (103). A fixing block (105) is fixedly connected to the inner wall of the pipe (103). A sliding rod (106) is slidably connected inside the fixing block (105). A spring (107) is slidably connected to the outer wall of the sliding rod (106). A fixed end of the sliding rod (106) is fixedly connected to... A ball stopper (108) is provided with a U-shaped top rod (109) on its outer wall. A fixing block (110) is slidably connected to the outer wall of the U-shaped top rod (109). The fixing block (110) is fixedly connected to the inner wall of the pipe (103). A mixing tank (111) is slidably connected to the outer side of the U-shaped top rod (109). A cylinder (112) is fixedly connected to the end of the U-shaped top rod (109) away from the ball stopper (108). A support plate (113) is fixedly connected to the outer wall of the cylinder (112). The support plate (113) is fixedly connected to the top of the mixing tank (111).

2. The production apparatus for crude oil demulsifier as described in claim 1, characterized in that: The stirring mechanism (2) includes a protective block (201), which is fixedly connected to the top of the inner wall of the stirring tank (111). A motor (202) is fixedly connected to the inner wall of the protective block (201), and a rotating rod (203) is fixedly connected to the output end of the motor (202).

3. The crude oil demulsifier production apparatus as described in claim 2, characterized in that: A support column (204) is fixedly connected to the inner wall of the rotating rod (203), a motor (205) is fixedly connected to the top of the support column (204), a fixing rod (206) is fixedly connected to the output end of the motor (205), and a rotating wheel (207) is fixedly connected to the outer wall of the fixing rod (206).

4. The crude oil demulsifier production apparatus as described in claim 3, characterized in that: The outer wall of the rotating wheel (207) is rotatably connected to a belt (208), the inner wall of the belt (208) is rotatably connected to a first rotating wheel (209), and a first fixing rod (210) is fixedly connected inside the first rotating wheel (209).

5. The crude oil demulsifier production apparatus as described in claim 4, characterized in that: A connecting plate (211) is rotatably connected to the outer wall of the fixed rod (210), the connecting plate (211) is fixedly connected to the outer wall of the rotating rod (203), and a stirring blade (212) is fixedly connected to the outer wall of the fixed rod (210).

6. The crude oil demulsifier production apparatus as described in claim 1, characterized in that: The discharge mechanism (3) includes an inclined plate (301), which is fixedly connected to the bottom of the inner wall of the mixing tank (111), and the mixing tank (111) is connected to a discharge pipe (302).

7. The crude oil demulsifier production apparatus as described in claim 6, characterized in that: A ball valve (303) is rotatably connected to the inner wall of the discharge pipe (302), and a connecting rod (304) is fixedly connected to the outer wall of the ball valve (303). A handle (305) is fixedly connected to the end of the connecting rod (304) away from the ball valve (303).