Graded caching mechanism
By designing an adjustable grading buffer mechanism and adopting a cylindrical roller structure and adjustment device, the problems of scratches on the blue film of batteries and the inability to adjust the structure in battery sorting machines have been solved, realizing the high efficiency of battery sorting machines and simplifying the changeover process.
Patent Information
- Application Number
- CN202520379465.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-05
AI Technical Summary
Existing battery sorting machines have problems with their grading mechanisms, such as the blue film on the battery surface being easily scratched, the inability to adjust the structure, and difficulties in installation and debugging.
A segmentation buffer mechanism was designed, which includes multiple adjustable segmentation racks and segmentation sections. It adopts a cylindrical roller structure and adjustment device to accommodate batteries of different sizes. The size of the storage area can be adjusted by adjusting the adjustment device, and a soft material layer is used to protect the battery.
It eliminates the risk of scratches on the battery's blue film, simplifies the replacement process, and improves installation and commissioning efficiency and adaptability.
Smart Images

Figure CN223902427U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery production equipment technical field, and more specifically, relate to a grading buffer mechanism. BACKGROUND
[0002] The battery is the core component of the battery pack, and its performance directly affects the overall performance of the battery pack. In the battery sorting link, a series of strict detection and screening need to be carried out on the battery to ensure that each battery meets the requirements of the battery pack assembly. The sorting machine is a device used for sorting the battery.
[0003] At present, the existing battery sorting machine is that the battery wrapped with the blue film is scanned by the feeding pull belt code scanning gun, then the host computer obtains the MES information (company battery database), and then the obtained MES information is matched with the gear information (7 gears + O gear) set by the host computer, if the battery has the interception attribute mark, the battery is transported to the two-coordinate material taking position, and the two-coordinate mechanical arm selects the NG pull belt, if the battery has no interception attribute mark, and the data obtained by the battery belongs to 7+1 gears, the two-coordinate mechanical arm clamps the battery into the grading mechanism device, when a group of gear batteries are placed, the large mechanical arm clamps the placed group of gear batteries into the corresponding work position, and when the work position is full, the last is transported to the next work position through the logistics line.
[0004] However, the grading mechanism of the existing sorting machine still has the following shortcomings:
[0005] 1. The original two-coordinate mechanical arm clamps the battery and places it in the material box, and the four corners and the side surface of the bottom of the battery are easy to contact and scratch the surface of the grading mechanism sheet metal, thereby causing the blue film on the surface of the battery to be scratched.
[0006] 2. The spacing between the original sorting mechanism material boxes is designed according to the size of the battery, and the spacing between the length and width of the material box cannot be adjusted. In addition, the whole grading mechanism structure is too much, and the whole grading mechanism needs to be disassembled when changing type, which leads to difficult installation and debugging, and increases the change type time. INVENTION CONTENTS
[0007] The main purpose of the utility model is to provide a grading buffer mechanism which can adapt to batteries of different sizes.
[0008] In order to solve the above technical problems, the utility model provides a grading buffer mechanism, which comprises:
[0009] A bottom plate;
[0010] A first grading frame has a plurality of first grading parts arranged along the horizontal X-axis direction on it;
[0011] The second sub-rack has a plurality of second sub-racks arranged along the horizontal X-axis direction, and the second sub-racks on the second sub-rack are arranged along the horizontal X-axis direction staggered with the first sub-racks on the first sub-rack.
[0012] The third sub-rack has a plurality of third sub-racks arranged along the horizontal X-axis direction.
[0013] The fourth sub-rack has a plurality of fourth sub-racks arranged along the horizontal X-axis direction, and the third sub-racks and the fourth sub-racks are arranged along the horizontal Y-axis direction.
[0014] The first sub-rack and / or the second sub-rack are arranged along the horizontal X-axis direction on the bottom plate, and the third sub-rack and / or the fourth sub-rack are arranged along the horizontal Y-axis direction on the bottom plate.
[0015] The sub-rack buffering mechanism further comprises an adjusting device for driving the first sub-rack and / or the second sub-rack to move to adjust the distance between adjacent first sub-racks and second sub-racks, and for driving the first sub-rack and / or the second sub-rack to move to adjust the distance between adjacent third sub-racks and fourth sub-racks.
[0016] In the above technical solution, further, the first sub-rack comprises:
[0017] The first side plate has two plates and is arranged on both sides of the bottom plate;
[0018] The first sub-rack has a plurality of first sub-racks arranged along the horizontal X-axis direction, and the first sub-rack has a plurality of first sub-racks arranged along the horizontal X-axis direction.
[0019] The first slide rail has two slide rails and is arranged on both sides of the bottom plate;
[0020] The first connecting piece is arranged below the bottom plate, and the two ends of the first connecting piece extend upward and are connected to the two first side plates, respectively;
[0021] The first slide block is arranged on the first connecting piece and is in sliding connection with the first slide rail.
[0022] In any of the above technical solutions, further, the second sub-rack comprises:
[0023] The second side plate has two plates and is arranged on both sides of the bottom plate;
[0024] The second sub-rack has a plurality of second sub-racks arranged along the horizontal X-axis direction, and the second sub-racks on the second sub-rack are arranged along the horizontal X-axis direction staggered with the first sub-racks on the first sub-rack.
[0025] The second connecting piece is arranged below the bottom plate, and the two ends of the second connecting piece extend upward and are connected to the two second side plates, respectively;
[0026] The second slide block is arranged on the second connecting piece and is in sliding connection with the first slide rail.
[0027] The adjusting device comprises:
[0028] The first adjusting part is used for driving the first and / or second sub-racks to move, so as to make the first and second connecting members approach or move away from each other.
[0029] In any of the above technical solutions, further, the first adjusting part comprises:
[0030] The first adjusting rod is arranged at the bottom of the bottom plate through the fixing seat at both ends, and the first adjusting rod has two opposite threaded structures arranged along the length direction thereof;
[0031] The first nut seat is provided with two and arranged on the first and second connecting members respectively, and the two first nut seats are arranged on the two threaded structures on the first adjusting rod respectively;
[0032] and the first control member is used for enabling or limiting the rotation of the first adjusting rod;
[0033] The first control member is a hand-operated handle structure or an electrically controlled motor structure.
[0034] In any of the above technical solutions, further, the third sub-rack comprises:
[0035] The third connecting member has a frame structure, and has a first mounting end arranged above the bottom plate and a second mounting end arranged below the bottom plate;
[0036] The second sliding rail is provided with two and arranged on both sides of the bottom of the bottom plate;
[0037] The third sliding block is arranged on the second mounting end of the third connecting member and is in sliding connection with the second sliding rail;
[0038] and the third sub-rack is arranged on the first mounting end of the third connecting member.
[0039] In any of the above technical solutions, further, the fourth sub-rack comprises:
[0040] The fourth connecting member has a frame structure, and has a third mounting end arranged above the bottom plate and a fourth mounting end arranged below the bottom plate;
[0041] The fourth sliding block is arranged on the fourth mounting end of the fourth connecting member and is in sliding connection with the second sliding rail;
[0042] and the fourth sub-rack is arranged on the third mounting end of the fourth connecting member.
[0043] The adjusting device comprises:
[0044] The second adjusting part is used for driving the third and fourth sub-racks to move, so as to make the third and fourth connecting members close to or away from each other.
[0045] In any of the above technical solutions, further, the second adjusting part comprises:
[0046] The second adjusting rod is arranged at the bottom of the bottom plate through the fixing seat at both ends, and the second adjusting rod has two opposite threaded structures arranged along the length direction thereof;
[0047] The second nut seat is provided with two second nut seats, which are arranged on the second connecting end of the third connecting member and the fourth connecting end of the fourth connecting member respectively, and the two second nut seats are arranged on the two threaded structures on the second adjusting rod respectively;
[0048] and the second control member is used for enabling the second adjusting rod to rotate or limiting the rotation of the second adjusting rod.
[0049] The second control member is a hand-operated handle structure or an electric control motor structure.
[0050] In any of the above technical solutions, further, the upper end surface of the bottom plate is provided with a soft material layer.
[0051] In any of the above technical solutions, further, the bottom plate is further provided with a sensor.
[0052] In any of the above technical solutions, further, the first, second, third and fourth sub-racks are cylindrical roller structures.
[0053] Advantages: compared with the prior art:
[0054] The sub-racks are arranged as adjustable structures, so that the area of the storage area can be adjusted through the adjusting device, and the problems of installation and debugging difficulty caused by model change and greatly shortened model change time are solved.
[0055] The sub-racks are arranged as cylindrical roller structures, so that the risk of the battery blue film being scratched and broken can be avoided. DETAILED DESCRIPTION
[0056] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0057] Figure 1 is a three-dimensional structure schematic diagram of the present application;
[0058] Figure 2 is another perspective view of the three-dimensional structure of the utility model;
[0059] Figure 3 is a structure diagram of the storage area of the battery buffer storage and the stepped buffer storage mechanism;
[0060] Figure 4 is a three-dimensional structure diagram of the first stepped rack and the second stepped rack of the utility model;
[0061] Figure 5 is a three-dimensional structure diagram of the first stepped rack and the second stepped rack of the utility model from another perspective;
[0062] Figure 6 is a three-dimensional structure diagram of the third stepped rack and the fourth stepped rack of the utility model;
[0063] Figure 7 is a three-dimensional structure diagram of the third stepped rack and the fourth stepped rack of the utility model from another perspective.
[0064] The following is the explanation of the reference signs:
[0065] 100, battery; 1, bottom plate; 2, first stepped rack; 21, first side plate; 22, first stepped part; 23, first sliding rail; 24, first connecting piece; 25, first sliding block; 3, second stepped rack; 31, second side plate; 32, second stepped part; 33, second connecting piece; 34, second sliding block; 4, third stepped rack; 41, third connecting piece; 42, second sliding rail; 43, third sliding block; 44, third stepped part; 5, fourth stepped rack; 51, fourth connecting piece; 52, fourth sliding block; 53, fourth stepped part; 61, first adjusting part; 611, first adjusting rod; 612, first nut seat; 613, first control piece; 62, second adjusting part; 621, second adjusting rod; 622, second nut seat; 623, second control piece; 7, sensor. DETAILED DESCRIPTION
[0066] Hereinafter, the example embodiments according to the present application will be described in detail with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments of the present application, and it should be understood that the present application is not limited to the example embodiments described herein. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.
[0067] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; for example, as used herein and in the claims, the singular forms "a," "an," and "the" include plural reference unless the context clearly dictates otherwise. As used herein and in the claims, the term "or" as used in the context of "A or B" or "A and / or B" means any or all of the items A or B, for example, "A or B" is equivalent to "at least one of A or B." Further, the term "and / or" as used in the context of "A and / or B" means any of the items A or B, for example, "A and / or B" is equivalent to "at least one of A or B."
[0068] If the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, motion condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.
[0069] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixing" and the like should be understood in a broad sense, for example, "fixing" can be fixed connection, or detachable connection, or integrated; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0070] In addition, if the embodiments of the present application involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features with "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.
[0071] Embodiment one:
[0072] As Figures 1-7As shown, in the embodiment, a grading cache mechanism, comprising: a bottom plate 1; a first grading rack 2, having a plurality of first grading portions 22 arranged along the horizontal X-axis direction; a second grading rack 3, having a plurality of second grading portions 32 arranged along the horizontal X-axis direction, the second grading portions 32 on the second grading rack 3 being arranged staggered along the horizontal X-axis direction with the first grading portions 22 on the first grading rack 2; a third grading rack 4, having a third grading portion 44 arranged along the horizontal X-axis direction; and a fourth grading rack 5, having a fourth grading portion 53 arranged along the horizontal X-axis direction, the third grading portion 44 and the fourth grading portion 53 being arranged spaced apart along the horizontal Y-axis direction.
[0073] The grading cache mechanism is used to temporarily store the batteries 100 classified according to predetermined performance parameters, for subsequent production and use. The grading cache mechanism generally comprises a plurality of storage units, each of which can accommodate a battery. However, the storage units on the existing grading cache mechanism can only store batteries of the same size, and when the battery is replaced, the grading structure needs to be disassembled and then assembled with a grading structure suitable for the battery, which is not only inefficient but also difficult to install and debug.
[0074] Therefore, the size of the storage area on the grading cache mechanism is adjustable in the embodiment, so that the application range is wider.
[0075] Specifically, the first grading rack 2 or the second grading rack 3 is slidably arranged on the bottom plate 1 along the horizontal X-axis direction, and the third grading rack 4 or the fourth grading rack 5 is slidably arranged on the bottom plate 1 along the horizontal Y-axis direction.
[0076] The grading cache mechanism further comprises an adjusting device for driving the first grading rack 2 or the second grading rack 3 to move, so as to adjust the distance between the adjacent first grading portions 22 and the second grading portions 32, and for driving the first grading rack 2 or the second grading rack 3 to move, so as to adjust the distance between the adjacent third grading portions 44 and the fourth grading portions 53.
[0077] The bottom plate 1 is a plate-shaped structure for supporting the batteries 100, and then by arranging the first grading rack 2, the second grading rack 3, the third grading rack 4 and the fourth grading rack 5, the area above the bottom plate 1 is divided into a plurality of square storage areas. After the battery 100 is placed in the storage area, the relative positions between the first grading rack 2 and the second grading rack 3 and the relative positions between the third grading rack 4 and the fourth grading rack 5 can be adjusted by the adjusting device according to the size of the battery 100, so that the area enclosed by the first grading portions 22, the second grading portions 32, the third grading portions 44 and the fourth grading portions 53 is enlarged or reduced, thereby limiting the battery 100 in the horizontal plane.
[0078] In the embodiment, the first, second, third and fourth sub-racks are movably arranged for facilitating adjustment and improving the adjustment efficiency of the relative positions between the first and second sub-racks 2 and 3 and the relative positions between the third and fourth sub-racks 4 and 5. Specifically, the first and second sub-racks 2 and 3 are slidably arranged on the bottom plate 1 along the horizontal X-axis direction, and the third and fourth sub-racks 4 and 5 are slidably arranged on the bottom plate 1 along the horizontal Y-axis direction; the adjustment device is configured to drive the first and second sub-racks 2 and 3 to move synchronously to adjust the interval between the adjacent first and second sub-racks 22 and 32; and to drive the first and second sub-racks 2 and 3 to move synchronously to adjust the interval between the adjacent third and fourth sub-racks 44 and 53.
[0079] In the embodiment, the first, second, third and fourth sub-racks are movably arranged for facilitating adjustment and improving the adjustment efficiency of the relative positions between the first and second sub-racks 2 and 3 and the relative positions between the third and fourth sub-racks 4 and 5. Specifically, the first and second sub-racks 2 and 3 are slidably arranged on the bottom plate 1 along the horizontal X-axis direction, and the third and fourth sub-racks 4 and 5 are slidably arranged on the bottom plate 1 along the horizontal Y-axis direction; the adjustment device is configured to drive the first and second sub-racks 2 and 3 to move synchronously to adjust the interval between the adjacent first and second sub-racks 22 and 32; and to drive the first and second sub-racks 2 and 3 to move synchronously to adjust the interval between the adjacent third and fourth sub-racks 44 and 53.
[0080] At present, when the battery is placed in the storage area, the four corners and about half of the side surface of the battery are in contact with the sheet metal of the sub-rack mechanism, which causes the bottom and side surface of the blue film of the battery to be easily scratched, and thus the battery needs to be re-teared and returned to work, which wastes a lot of manpower and resources.
[0081] Therefore, the structure of each sub-rack is improved in the embodiment, and specifically, each sub-rack is arranged in a cylindrical roller structure. When the robot gripper places the battery in the storage area, the battery rolls down after being in contact with the roller, so that the battery is stably placed on the bottom plate 1. This design avoids the risk of scratching the blue film of the battery.
[0082] It should be noted that the sub-rack buffer mechanism of the embodiment can also be used for storage of other workpieces and is not limited to the field of batteries.
[0083] Embodiment Two
[0084] The embodiment is a further improvement based on the first embodiment.
[0085] As Figure 1 , Figure 2 , Figure 4 and Figure 5As shown in the drawings, in the present embodiment, the first sub-rack 2 comprises: two first side plates 21, which are arranged on the two sides of the bottom plate 1 respectively; a plurality of first sub-rack parts 22, the two ends of the first sub-rack parts 22 being arranged on the two first side plates 21 respectively; two first sliding rails 23, which are arranged on the two sides of the bottom of the bottom plate 1 respectively; a first connecting piece 24, which is arranged below the bottom plate 1, the two ends of the first connecting piece 24 extending upward and being connected to the two first side plates 21 respectively; and a first sliding block 25, which is arranged on the first connecting piece 24 and is in sliding connection with the first sliding rails 23.
[0086] The second sub-rack 3 comprises: two second side plates 31, which are arranged on the two sides of the bottom plate 1 respectively; a plurality of second sub-rack parts 32, the two ends of the second sub-rack parts 32 being arranged on the two second side plates 31 respectively; a second connecting piece 33, which is arranged below the bottom plate 1, the two ends of the second connecting piece 33 extending upward and being connected to the two second side plates 31 respectively; and a second sliding block 34, which is arranged on the second connecting piece 33 and is in sliding connection with the first sliding rails 23.
[0087] For the convenience of installation, the first sub-rack 2 and the second sub-rack 3 can be made in a similar fence structure. Specifically, the first sub-rack parts 22 on the first sub-rack 2 and the second sub-rack parts 32 on the second sub-rack 3 are arranged at intervals, then the first sliding rails 23 are arranged on the bottom of the bottom plate 1, and the first sub-rack 2 and / or the second sub-rack 3 are arranged on the first sliding rails 23 in a sliding manner, so that by moving the first sub-rack and / or the second sub-rack 3, the distance between the adjacent first sub-rack parts 22 and the second sub-rack parts 32 can be changed.
[0088] It should be noted that, in order to avoid interference between the first sub-rack 2 and the second sub-rack 3, the first sub-rack parts 22 and the second sub-rack parts 32 can be arranged staggeredly, or the first sub-rack parts 22 and the second sub-rack parts 32 can be arranged horizontally, but the first sub-rack parts 22 need to pass through the second side plates 31 and be able to move horizontally on the second side plates 31, or the second sub-rack parts 32 need to pass through the first side plates 21 and be able to move horizontally on the first side plates 21.
[0089] Embodiment Three
[0090] The present embodiment is a further improvement based on Embodiment Two.
[0091] As shown in the drawings, Figure 1 , Figure 2 , Figure 4 and Figure 5 In the present embodiment, the adjusting device comprises: a first adjusting part 61, which is used to drive the first sub-rack 2 and / or the second sub-rack 3 to move, so as to make the first connecting piece 24 and the second connecting piece 33 close to or away from each other.
[0092] Specifically, the first adjusting part 61 comprises: a first adjusting rod 611, both ends of which are arranged on the bottom of the bottom plate 1 through fixing seats, and the first adjusting rod 611 has two opposite threaded structures arranged along the length direction thereof; first nut seats 612, two of which are arranged on the first connecting piece 24 and the second connecting piece 33 respectively, and the two first nut seats 612 are located on the two threaded structures on the first adjusting rod 611 respectively; and a first control piece 613 for enabling the first adjusting rod 611 to rotate or limiting the rotation of the first adjusting rod 611.
[0093] The first control piece 613 is a handle structure for manual adjustment or a motor structure for electric control.
[0094] The rotation of the first adjusting rod 611 is controlled manually or electrically, so that the two first nut seats 612 are close to or away from each other, thereby driving the first sub-rack 2 and the second sub-rack 3 to move, and adjusting the distance between the adjacent first sub-rack 22 and the second sub-rack 32.
[0095] Embodiment Four:
[0096] This embodiment is a further improvement based on any of the above embodiments.
[0097] As shown in Figure 1 , Figure 2 , Figure 6 and Figure 7 , in this embodiment, the third sub-rack 4 comprises: a third connecting piece 41 in the form of a frame structure, having a first mounting end arranged above the bottom plate 1 and a second mounting end arranged below the bottom plate 1; two second sliding rails 42 arranged on both sides of the bottom of the bottom plate 1; a third sliding block 43 arranged on the second mounting end of the third connecting piece 41 and in sliding connection with the second sliding rail 42; and a third sub-rack 44 arranged on the first mounting end of the third connecting piece 41.
[0098] The fourth sub-rack 5 comprises: a fourth connecting piece 51 in the form of a frame structure, having a third mounting end arranged above the bottom plate 1 and a fourth mounting end arranged below the bottom plate 1; a fourth sliding block 52 arranged on the fourth mounting end of the fourth connecting piece 51 and in sliding connection with the second sliding rail 42; and a fourth sub-rack 53 arranged on the third mounting end of the fourth connecting piece 51.
[0099] As for the third sub-rack 4 and the fourth sub-rack 5, the structure of the first sub-rack 2 and the second sub-rack 3 can be adopted, or the above-mentioned scheme can be adopted. The specific scheme can be set according to actual needs.
[0100] It should be noted that the third and fourth sub-racks 4 and 5 are arranged in a frame structure, mainly to save parts and reduce production costs.
[0101] It should be noted that in the present embodiment, two groups of third sub-racks 4 and two groups of fourth sub-racks 5 are provided, which are arranged at intervals. In order to realize the synchronous movement of each third sub-rack 4 and each fourth sub-rack 5, two third sub-racks 4 can be connected by a fifth connecting piece, and two fourth sub-racks 5 can be connected by a sixth connecting piece.
[0102] Embodiment five:
[0103] The present embodiment is a further improvement based on embodiment four.
[0104] As shown in Figure 1 , Figure 2 , Figure 6 and Figure 7 , the adjusting device comprises a second adjusting part 62 for driving the third and fourth sub-racks 4 and 5 to move, so that the third and fourth connecting pieces 41 and 51 are close to or away from each other.
[0105] Specifically, the second adjusting part 62 comprises a second adjusting rod 621, both ends of which are arranged at the bottom of the bottom plate 1 through a fixing seat, and two opposite threaded structures are arranged on the length direction of the second adjusting rod 621; a second nut seat 622, which has two and is arranged on the second connecting end of the third connecting piece 41 and the fourth connecting end of the fourth connecting piece 51 respectively, and the two second nut seats 622 are located on the two threaded structures on the second adjusting rod 621 respectively; and a second control member 623 for enabling the second adjusting rod 621 to rotate or limiting the rotation of the second adjusting rod 621.
[0106] Among them, the second control member 623 is a handle structure for manual adjustment, or a motor structure for electric control.
[0107] The structure of the second adjusting part 62 is the same as that of the first adjusting part 61, so as to facilitate production and processing. By controlling the rotation of the second adjusting rod 621, the two second nut seats 622 are close to or away from each other, thereby driving the third and fourth sub-racks 4 and 5 to move, and adjusting the distance between the adjacent third and fourth sub-racks 44 and 53.
[0108] Embodiment six:
[0109] The present embodiment is a further improvement based on any of the above embodiments.
[0110] In this embodiment, to ensure the strength of the entire mechanism, all components are made of hard metal materials. Since the bottom of the battery is in direct contact with the base plate 1, a soft material layer is provided on the upper surface of the base plate 1 to prevent the battery from being scratched by the base plate 1.
[0111] Example 7:
[0112] This embodiment is a further improvement based on any of the above embodiments.
[0113] like Figure 1 , Figure 3 As shown, in this embodiment, the grading and temporary storage of batteries are basically achieved by a robotic arm. After the battery is inspected, the robotic arm picks up the battery and places it in the storage area of the grading and buffering mechanism. To prevent the robotic arm from placing more than two batteries in the same storage area, a sensor 7 is also provided on the base plate 1. There are several sensors 7, which are distributed in each storage area. The sensors 7 are used to detect whether there is a battery stored in the storage area, so as to facilitate subsequent operations.
[0114] The various embodiments of this disclosure have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A stepped cache mechanism, comprising: The application relates to a grading buffer mechanism, which comprises the following components: a bottom plate (1); a first grading frame (2) provided with a plurality of first grading parts (22) arranged along a horizontal X-axis direction; a second grading frame (3) provided with a plurality of second grading parts (32) arranged along the horizontal X-axis direction, wherein the second grading parts (32) on the second grading frame (3) are arranged in a staggered manner along the horizontal X-axis direction with the first grading parts (22) on the first grading frame (2); a third grading frame (4) provided with a third grading part (44) extending along the horizontal X-axis direction; and a fourth grading frame (5) provided with a fourth grading part (53) extending along the horizontal X-axis direction, wherein the third grading part (44) and the fourth grading part (53) are arranged in a staggered manner along a horizontal Y-axis direction; wherein the first grading frame (2) and / or the second grading frame (3) are arranged to slide along the horizontal X-axis direction on the bottom plate (1), and the third grading frame (4) and / or the fourth grading frame (5) are arranged to slide along the horizontal Y-axis direction on the bottom plate (1); the grading buffer mechanism further comprises an adjusting device for driving the first grading frame (2) and / or the second grading frame (3) to move so as to adjust the spacing between adjacent first grading parts (22) and second grading parts (32), and for driving the first grading frame (2) and / or the second grading frame (3) to move so as to adjust the spacing between adjacent third grading parts (44) and fourth grading parts (53).
2. The staging cache mechanism of claim 1, wherein, The first grading frame (2) comprises: two first side plates (21) arranged on both sides of the bottom plate (1) respectively; a plurality of first grading parts (22) arranged on both ends of the two first side plates (21) respectively; two first sliding rails (23) arranged on both sides of the bottom plate (1) respectively; a first connecting piece (24) arranged below the bottom plate (1) and extending upwards at both ends thereof and connected to the two first side plates (21) respectively; and a first sliding block (25) arranged on the first connecting piece (24) and connected to the first sliding rails (23) in a sliding manner.
3. The staging cache mechanism of claim 2, wherein, The second grading frame (3) comprises: two second side plates (31) arranged on both sides of the bottom plate (1) respectively; a plurality of second grading parts (32) arranged on both ends of the two second side plates (31) respectively; a second connecting piece (33) arranged below the bottom plate (1) and extending upwards at both ends thereof and connected to the two second side plates (31) respectively; and a second sliding block (34) arranged on the second connecting piece (33) and connected to the first sliding rails (23) in a sliding manner. The adjusting device comprises: a first adjusting part (61) for driving the first grading frame (2) and / or the second grading frame (3) to move so as to make the first connecting piece (24) and the second connecting piece (33) close to or away from each other.
4. The staging cache mechanism of claim 3, wherein, The first adjusting part (61) comprises: A first adjusting rod (611) is arranged at the bottom of the bottom plate (1) through a fixing seat at both ends, and two opposite threaded structures are arranged along the length direction of the first adjusting rod (611); Two first nut seats (612) are arranged on the first connecting piece (24) and the second connecting piece (33) respectively, and the two first nut seats (612) are arranged on the two threaded structures of the first adjusting rod (611) respectively; And a first control member (613) is arranged to enable the first adjusting rod (611) to rotate or limit the rotation of the first adjusting rod (611); The first control member (613) is a hand-operated handle structure or an electric motor structure.
5. The staging cache mechanism of claim 1, wherein, The third sub-gear frame (4) comprises: A third connecting piece (41) in a frame structure, which has a first mounting end arranged above the bottom plate (1) and a second mounting end arranged below the bottom plate (1); Two second sliding rails (42) arranged on both sides of the bottom of the bottom plate (1); A third sliding block (43) arranged on the second mounting end of the third connecting piece (41) and in sliding connection with the second sliding rails (42); And a third sub-gear part (44) arranged on the first mounting end of the third connecting piece (41).
6. The staging cache mechanism of claim 5, wherein, The fourth sub-gear frame (5) comprises: A fourth connecting piece (51) in a frame structure, which has a third mounting end arranged above the bottom plate (1) and a fourth mounting end arranged below the bottom plate (1); A fourth sliding block (52) arranged on the fourth mounting end of the fourth connecting piece (51) and in sliding connection with the second sliding rails (42); And a fourth sub-gear part (53) arranged on the third mounting end of the fourth connecting piece (51). The adjusting device comprises: A second adjusting part (62) for driving the third sub-gear frame (4) and / or the fourth sub-gear frame (5) to move, so that the third connecting piece (41) and the fourth connecting piece (51) are close to or away from each other.
7. The staging cache mechanism of claim 6, wherein, The second adjusting part (62) comprises: A second adjusting rod (621) arranged at the bottom of the bottom plate (1) through a fixing seat at both ends, and two opposite threaded structures are arranged along the length direction of the second adjusting rod (621); Two second nut seats (622) arranged on the second connecting end of the third connecting piece (41) and the fourth connecting end of the fourth connecting piece (51) respectively, and the two second nut seats (622) are arranged on the two threaded structures of the second adjusting rod (621) respectively; And a second control member (623) for enabling the second adjusting rod (621) to rotate or limiting the rotation of the second adjusting rod (621); The second control member (623) is a hand-operated handle structure or an electric motor structure.
8. The staging cache mechanism of claim 1, wherein, A soft material layer is arranged on the upper end surface of the bottom plate (1).
9. The staging cache mechanism of claim 1, wherein, A sensor (7) is further arranged on the bottom plate (1).
10. The step caching mechanism according to any one of claims 1 to 9, wherein, The first, second, third and fourth sub-rack portions (22, 32, 44, 53) are cylindrical roller structures.