Gasket self-adaptive stamping equipment
By designing a combination of the main unit, stamping unit, clamping unit, and guiding unit, the deviation problem when the robot arm removes the washers was solved, enabling precise removal of washers and waste materials, and improving the operating accuracy and efficiency of the equipment.
Patent Information
- Application Number
- CN202520579761.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-31
AI Technical Summary
When a robotic arm is used to remove washers, deviations are prone to occur, making it impossible to accurately remove washers and stamping waste.
An adaptive gasket stamping device was designed, comprising a main unit, a stamping unit, a clamping unit, a bearing unit, and a guide unit. It utilizes an electric cylinder and a guide structure to achieve automatic clamping, stamping, and automatic guide and collection of waste materials for the gaskets, thus eliminating the need for a robotic arm.
It enables precise removal of washers and stamping waste, improves operational accuracy and efficiency, simplifies equipment structure, and reduces the risk of accidental contact.
Smart Images

Figure CN223902734U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to punch equipment technical field especially is a gasket self -adaptation punch equipment. BACKGROUND
[0002] The gasket self -adaptation punch equipment is a kind of equipment that can automatically adjust relevant parameters and action according to the material, shape, size and so on of gasket and actual situation in stamping process, to realize efficient, accurate stamping processing. Operator inputs the material type, thickness, diameter and other parameters of gasket, and process requirements such as stamping frequency, speed, pressure, and after starting, adaptive control system automatically adjusts stamping speed, pressure, stroke and so on according to preset parameters and sensor feedback information. Such as the gasket automatic punch device of Hebei Delong, by telescopic spring and connecting spring and other structures, the material compression force can be automatically adjusted during stamping, and the stamping position accuracy is improved.
[0003] The stamping equipment with the application number CN201480020394.5 drives the shaft to displace along the axis direction under the driving effect of the driving unit, the driving force is strengthened through the inclined part, the strengthened force is transmitted to the rod, and the rod displaces along the direction inclined to the displacement direction of the driving shaft;Therefore, the output force applied to the rod is strengthened through the power strengthening mechanism, and the strengthening occurs on the entire area of the inclined part to obtain a wider power strengthening range. But the stamping equipment needs the mechanical hand to assist when taking out the stamping piece, the mechanical hand takes down the gasket and stamping waste from the stamping table after stamping, and then places it in the specified position, but the mechanical hand structure is complex, the execution precision is high, and deviation is easy to occur after being mistaken by the stamping equipment, so the gasket and stamping waste cannot be accurately taken out. UTILITY MODEL CONTENTS
[0004] The main purpose of the utility model is to provide a gasket self -adaptation punch equipment to solve the problem that the mechanical hand is easy to be mistaken by the stamping equipment and deviate when taking out the gasket, and the gasket and stamping waste cannot be accurately taken out.
[0005] In order to realize the above-mentioned purpose, according to one aspect of the utility model, a gasket self -adaptation punch equipment is provided, which comprises host unit and stamping unit, the host unit is used for supporting gasket, the stamping unit is fixedly arranged on the top inner side of host unit, and is used for stamping gasket, further comprising: clamping part, the clamping part has two, and is arranged on the left and right sides of host unit respectively, and is used for clamping gasket;
[0006] Pile cap part, the pile cap part is fixedly arranged on the upper surface of the bottom of host unit, and is used for containing gasket, and discharging stamping waste generated after gasket stamping;
[0007] The guide part is located outside the bearing platform part and is fixedly connected with the main machine part. When the stamping formed gasket slides in the guide part, it is guided by the guide part and then slides to the designated position.
[0008] Further, the main machine part comprises a bottom plate, two support plates and a top plate. The two support plates are respectively fixedly arranged on the left and right sides of the top surface of the bottom plate. The top plate is fixedly arranged on the top of the two support plates.
[0009] Further, the stamping part comprises a second electric cylinder and a stamping column. The second electric cylinder is fixedly arranged on the lower surface of the top plate. The stamping column is fixedly arranged on the bottom end of the second electric cylinder.
[0010] Further, the clamping part comprises a first electric cylinder and a clamping arc. The first electric cylinder is fixedly arranged on the inner side of the support plate. The clamping arc is fixedly arranged on the end of the first electric cylinder and is used for clamping the gasket.
[0011] Further, the bearing platform part comprises a bearing platform body group, a channel group and a bearing platform plate. The bearing platform body group comprises a bearing platform body, a bearing platform cavity and a bearing platform hole. The channel group comprises a vertical hole and a horizontal hole.
[0012] Further, the bearing platform body is fixedly arranged on the upper surface of the bottom plate. The bearing platform cavity is arranged through the middle part of the bearing platform body. The bearing platform hole is arranged on the bearing platform body and is located on the inner side of the bearing platform cavity. The vertical hole is arranged on the bottom plate. The horizontal hole is also arranged on the bottom plate. The horizontal hole is inclined to one end of the bearing platform plate. The inclination angle is 20°-35°. The top end of the vertical hole is in communication with the bearing platform cavity. The bottom end is in communication with the horizontal hole.
[0013] Further, the guide part comprises a triangular platform group, a sliding platform plate group and a plurality of roller shaft parts. The triangular platform group comprises a triangular platform and a connecting platform. The sliding platform plate group comprises a sliding platform plate and two baffle plates. The roller shaft parts are all rotationally arranged on the inclined surface of the triangular platform. The roller shaft part comprises a roller shaft body, a connecting shaft and a plurality of protrusions.
[0014] Further, the triangular platform is fixedly arranged on the top of the bottom plate. The connecting platform is fixedly arranged on the end of the triangular platform and is fixedly connected with the bearing platform body. The sliding platform plate is fixedly arranged on the front side of the bottom plate and has an included angle of 30°-50° with the front side of the bottom plate. The baffle plates are respectively fixedly arranged on the two sides of the outer surface of the sliding platform plate. The protrusions are all fixedly arranged on the outer circle of the roller shaft body. The roller shaft body is fixedly arranged on the outer circle of the connecting shaft. The connecting shaft is rotationally connected with the triangular platform.
[0015] Compared with the prior art, the utility model has the following beneficial effects: punch waste falls into the vertical hole from the bearing platform cavity, and then slides to the bearing platform along the inclined transverse hole, is thrown to the area far from the base plate by the bearing platform, and is convenient to collect; the third electric cylinder pushes up the inner side of the gasket, falls on the inclined surface of the triangular platform, under the action of the dead weight, the gasket slides down along the triangular platform, drives the roller shaft part to roll, accelerates the gasket slide down speed, prevents the gasket from sticking to the triangular platform and being unable to move, and finally the gasket falls from the slide platform and is collected. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is the whole schematic view of the utility model;
[0017] Fig. 2 It is the sectional view of the utility model;
[0018] Fig. 3 It is the local enlarged schematic view of the utility model;
[0019] Fig. 4 It is the roller shaft part structure schematic view of the utility model.
[0020] ILLUSTRATIVE DESCRIPTION:
[0021] 1, main unit part;11, base plate;12, support plate;13, top plate;
[0022] 2, clamping part;21, first electric cylinder;22, clamping arc;
[0023] 3, bearing platform part;31, bearing platform body;32, bearing platform cavity;33, bearing platform hole;34, vertical hole;35, transverse hole;36, bearing platform plate;
[0024] 4, guide part;41, triangular platform;42, connecting platform;43, roller shaft part;44, slide platform;45, baffle;46, roller shaft body;47, connecting shaft;48, convex strip;
[0025] 5, punch part;51, second electric cylinder;52, punch column. DETAILED DESCRIPTION
[0026] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes and the specific implementation, structure, features and effects according to the utility model, the following detailed description is made in combination with the preferred embodiments and the drawings.
[0027] Please refer to Figs. 1 to 4 The embodiment provides a gasket self-adapting punch equipment, which comprises a main unit part 1 and a punch part 5, the main unit part 1 is used for supporting the gasket, the punch part 5 is fixedly arranged on the inner side of the top of the main unit part 1 and is used for punching the gasket, and the gasket self-adapting punch equipment further comprises a clamping part 2, the clamping part 2 is arranged on the left and right sides of the main unit part 1 and is used for clamping the gasket.
[0028] The support platform part 3 is fixedly arranged on the upper surface of the bottom of the main machine part 1, is used for containing the gasket, and discharges the stamping waste generated after the gasket is stamped;
[0029] The guide part 4 is located outside the support platform part 3 and is fixedly connected with the main machine part 1. When the gasket stamped and formed slides on the guide part 4, it is guided by the guide part 4 and then slides to the designated position.
[0030] The main machine part 1 comprises a bottom plate 11, two support plates 12 and a top plate 13. The two support plates 12 are fixedly arranged on the top surface of the left and right sides of the bottom plate 11 respectively. The top plate 13 is fixedly arranged on the top of the two support plates 12.
[0031] The stamping part 5 comprises a second electric cylinder 51 and a stamping column 52. The second electric cylinder 51 is fixedly arranged on the lower surface of the top plate 13. The stamping column 52 is fixedly arranged on the bottom end of the second electric cylinder 51.
[0032] The clamping part 2 comprises a first electric cylinder 21 and a clamping arc 22. The first electric cylinder 21 is fixedly arranged on the inner side of the support plate 12. The clamping arc 22 is fixedly arranged on the end of the first electric cylinder 21 and is used for clamping the gasket.
[0033] The support platform part 3 comprises a support platform body group, a channel group and a support platform plate 36.
[0034] The support platform body group comprises a support platform body 31, a support platform cavity 32 and a support platform hole 33. The channel group comprises a vertical hole 34 and a horizontal hole 35.
[0035] The support platform body 31 is fixedly arranged on the upper surface of the bottom plate 11. The support platform cavity 32 is throughly arranged in the middle of the support platform body 31. The support platform hole 33 is arranged on the support platform body 31 and is located inside the support platform cavity 32. The vertical hole 34 is arranged on the bottom plate 11. The horizontal hole 35 is also arranged on the bottom plate 11. The horizontal hole 35 is inclined to one end of the support platform plate 36. The inclination angle is 20°-35°. The preferred inclination angle in this embodiment is 30°. The inclination angle increases the sliding force of the stamping waste, so that the stamping waste can smoothly slide out along the horizontal hole 35 and prevent the stamping waste from being stuck in the horizontal hole 35. The top end of the vertical hole 34 is communicated with the support platform cavity 32. The bottom end is communicated with the horizontal hole 35.
[0036] The diameters of the vertical hole 34 and the horizontal hole 35 are greater than the diameter of the support platform cavity 32, so as to prevent the stamping waste from being stuck in the vertical hole 34 or the horizontal hole 35.
[0037] The guide part 4 comprises a triangular platform group, a sliding platform plate group and a plurality of roller shaft parts 43. The triangular platform group comprises a triangular platform 41 and a connecting platform 42. The sliding platform plate group comprises a sliding platform plate 44 and two baffles 45. The roller shaft parts 43 are all rotationally arranged on the inclined surface of the triangular platform 41. The roller shaft part 43 comprises a roller shaft body 46, a connecting shaft 47 and a plurality of protrusions 48.
[0038] The triangular table 41 is fixed on the top of the bottom plate 11, the connecting table 42 is fixed on the end of the triangular table 41 and is fixedly connected with the bearing platform body 31, the sliding table plate 44 is fixed on the front side of the bottom plate 11 and is at an angle of 30°-50° with the front side of the bottom plate 11, preferably 40° in the embodiment, the inclined sliding table plate 44 facilitates the sliding of the formed gasket, the baffles 45 are respectively fixed on the outer surfaces of the sliding table plate 44, the convex strips 48 are fixed on the outer rings of the roller shaft bodies 46, the convex strips 48 are made of rubber, which reduces the impact force between the gasket and the roller shaft body 46, prevents the gasket from being deformed by the impact of the roller shaft body 46, increases the friction between the roller shaft body 46 and the gasket, and enables the gasket to drive the roller shaft body 46 to rotate under the action of its own weight, pushes the gasket to the sliding table plate 44, the roller shaft body 46 is fixed on the outer ring of the connecting shaft 47, and the connecting shaft 47 is rotatably connected with the triangular table 41.
[0039] The third electric cylinder is arranged inside the bearing platform body 31 below, the telescopic rod of the third electric cylinder extends into the bearing platform hole 33, the telescopic rod is retracted in the bearing platform hole 33 during stamping, and the telescopic rod extends out of the bearing platform hole 33 after stamping, so as to push the gasket down from the front of the bearing platform body 31.
[0040] The bearing platform body 31 is provided with a semicircular baffle on the inner side of the top, the baffle is internally recessed, the recess is used for containing the gasket, the baffle blocks and limits the gasket, prevents the gasket from falling from the top of the bearing platform body 31, the height of the baffle is lower than the thickness of the gasket, facilitates the clamping of the gasket by the clamping arc 22, and the height of the bottom of the clamping arc 22 is higher than the height of the top of the baffle, so as to ensure that the clamping arc 22 can contact the gasket.
[0041] The gasket to be stamped is placed in the recess on the bearing platform body 31, the gasket is limited on the top of the bearing platform body 31, at the same time, the first electric cylinders 21 on the left and right sides are started, the telescopic rods of the first electric cylinders 21 extend out, push the clamping arcs 22 to move to the gasket and clamp the gasket between the two clamping arcs 22, the second electric cylinder 51 is started, the telescopic rod of the second electric cylinder 51 extends out, pushes the stamping column 52 to move to the bearing platform body 31 and extends into the bearing platform cavity 32 through the gasket, the middle part of the gasket is punched to be the same as the shape of the stamping column 52, forming a gasket product, the stamping waste of the gasket after stamping falls into the vertical hole 34 from the bearing platform cavity 32, and then slides to the bearing platform plate 36 along the inclined horizontal hole 35, is thrown by the bearing platform plate 36 to an area far away from the bottom plate 11, facilitating collection. The third electric cylinder is started, the telescopic rod of the third electric cylinder extends and extends into the bearing platform hole 33, pushes the inner side of the gasket, the gasket loses stability, slides down the bearing platform body 31 from the gap in front of the baffle, falls on the inclined surface of the triangular table 41, and continues to slide down the triangular table 41 under the action of gravity, drives the roller shaft 43 to roll, accelerates the sliding speed of the gasket, prevents the gasket from being attached to the triangular table 41 and unable to move, and finally the gasket falls from the sliding table plate 44 for collection. The telescopic rod of the third electric cylinder is retracted into the bearing platform hole 33, so as to facilitate the next operation.
[0042] The second electric cylinder 51 is provided with a sensor, and an A1018 pressure sensor produced by Shenzhen Gravity Sensor Technology Co., Ltd. is preferred in the embodiment. According to the thickness and hardness of the to-be-punched gasket, the second electric cylinder 51 can output specific pressing force and impact times, so as to complete the punching of the gasket and achieve the self-adaptive punching effect.
[0043] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed in the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above-mentioned equivalent embodiments without departing from the scope of the present application. Any modification, equivalent change and modification of the above-mentioned embodiments, which does not depart from the technical solution of the present application, is still within the scope of the present application.
Claims
1. A gasket self-adapting stamping device, comprising a main machine part (1) for supporting a gasket and a stamping part (5) fixedly arranged on the inner side of the top of the main machine part (1) for stamping the gasket, characterized in that, Also include: Clamping part (2), the clamping part (2) is two, respectively set in the main machine part (1) left and right two sides, for clamping gasket; Pile cap part (3), the pile cap part (3) is fixedly arranged on the bottom surface of the main machine part (1), for containing gasket, and the stamping waste produced after gasket stamping is discharged; The guide part (4) is located outside the pile cap part (3), and is fixedly connected with the main machine part (1), the gasket formed by stamping slides on the guide part (4), and is guided by the guide part (4) and then slides to the designated position.
2. The grommet self-adapting stamping apparatus of claim 1, wherein, The main machine part (1) includes a bottom plate (11), two supporting plates (12) and a top plate (13), the two supporting plates (12) are fixedly arranged on the left and right sides of the top surface of the bottom plate (11), and the top plate (13) is fixedly arranged on the top of the two supporting plates (12).
3. The grommet self-adapting stamping apparatus of claim 2, wherein, The stamping part (5) includes a second electric cylinder (51) and a stamping column (52), the second electric cylinder (51) is fixedly arranged on the lower surface of the top plate (13), and the stamping column (52) is fixedly arranged on the bottom end of the second electric cylinder (51).
4. The grommet self-adapting stamping apparatus of claim 2, wherein, The clamping part (2) includes a first electric cylinder (21) and a clamping arc (22), the first electric cylinder (21) is fixedly arranged on the inner side of the supporting plate (12), and the clamping arc (22) is fixedly arranged on the end portion of the first electric cylinder (21) and used for clamping gasket.
5. The grommet self-adapting stamping apparatus of claim 2, wherein, The pile cap part (3) includes a pile cap body group, a channel group and a pile cap plate (36), the pile cap body group includes a pile cap body (31), a pile cap cavity (32) and a pile cap hole (33), the channel group includes a vertical hole (34) and a horizontal hole (35).
6. The grommet self-adapting stamping apparatus of claim 5, wherein, The pile cap body (31) is fixedly arranged on the upper surface of the bottom plate (11), the pile cap cavity (32) is arranged in the middle of the pile cap body (31), the pile cap hole (33) is arranged on the pile cap body (31) and located on the inner side of the pile cap cavity (32), the vertical hole (34) is arranged on the bottom plate (11), the horizontal hole (35) is also arranged on the bottom plate (11), the horizontal hole (35) is inclined to one end of the pile cap plate (36), and the inclination angle is 20°-35°, the top end of the vertical hole (34) is communicated with the pile cap cavity (32), and the bottom end is communicated with the horizontal hole (35).
7. The grommet self-adapting stamping apparatus of claim 5, wherein, The guide part (4) includes a triangular table group, a sliding table plate group and a plurality of roller shaft parts (43), the triangular table group includes a triangular table (41) and a connecting table (42), the sliding table plate group includes a sliding table plate (44) and two baffle plates (45), the roller shaft parts (43) are rotatably arranged on the inclined surface of the triangular table (41), and the roller shaft part (43) includes a roller shaft body (46), a connecting shaft (47) and a plurality of convex strips (48).
8. The grommet self-adapting stamping apparatus of claim 7, wherein, The triangular table (41) is fixed on the top of the bottom plate (11), the connecting table (42) is fixed on the end of the triangular table (41) and is fixedly connected with the bearing platform body (31), the sliding table plate (44) is fixed on the front side of the bottom plate (11) and the included angle between the sliding table plate (44) and the front side of the bottom plate (11) is 30°-50°, the baffle plates (45) are respectively fixed on the two sides of the outer surface of the sliding table plate (44), the convex strips (48) are all fixed on the outer ring of the roller shaft body (46), the roller shaft body (46) is fixed on the outer ring of the connecting shaft (47), and the connecting shaft (47) is rotationally connected with the triangular table (41).
Citation Information
Patent Citations
Punch apparatus
CN105102145A