Auxiliary supporting device for overhauling pantograph of rail transit vehicle
By designing a base with enhanced stability and an adjustable lifting platform, the problems of the existing device being difficult to carry and unstable have been solved, enabling rapid, safe, and stable lifting of the pantograph for maintenance, and improving the efficiency and safety of emergency repairs.
Patent Information
- Application Number
- CN202520437120.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing auxiliary support devices for pantograph maintenance in rail transit vehicles have problems such as an oversized base plate that is difficult to carry, instability, and an inability to adjust the angle of the worktable. These issues make it difficult to stably support the pantograph head during emergency repairs, posing a risk of slippage.
A device comprising a base, a lifting assembly, and a support assembly is designed. Stability is increased by a cross-shaped base frame, and the angle of the lifting platform is adjustable by combining an angle adjustment mechanism and a hinge mechanism. The device's stability and portability are ensured by using a limit rod and a limit bolt.
The device has improved stability and portability, enabling quick installation and adjustment of the lifting angle during emergency repairs, preventing the bow head from slipping, and improving maintenance efficiency and safety.
Smart Images

Figure CN223903868U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model discloses a rail transit equipment technical field, concretely relates to a rail transit vehicle pantograph overhauling auxiliary support device. BACKGROUND
[0002] The rail transit vehicle pantograph is one of important components of the vehicle power supply system, and is mainly used for connecting the direct current 1500V of the contact network into the vehicle system to supply power to the vehicle equipment. If the pantograph fails during the operation of the vehicle, not only the current collection of the vehicle is interrupted, but also the contact network may be damaged in a large area. Therefore, it is necessary to regularly overhaul and maintain the pantograph.
[0003] At present, the pantograph overhaul is mainly in the mode of preventive planned repair and auxiliary fault repair. The carbon slide plate, bow head spring, bow lifting device and soft connecting wire of the pantograph need to be replaced within a certain period, and the ADD air pipe and bow head bracket need to be replaced due to faults. Since the replacement of parts, the pantograph falling height is only 310mm, and some parts are blocked, so the pantograph head needs to be lifted manually during the replacement of parts. Since the weight of the pantograph head exceeds 15kg, the long-time lifting of the head is prone to dangerous events and restricts the efficiency of the overhaul, so it is necessary to design a rail transit vehicle pantograph overhaul auxiliary support device which has strong practicability and can stably lift the head to improve the efficiency of the overhaul.
[0004] The existing auxiliary support device, such as the rail transit vehicle pantograph overhaul auxiliary support device disclosed in Chinese patent (CN220637798U), comprises: a bottom plate provided with at least two universal wheels at the bottom, and four corners of the bottom plate are respectively provided with a through hole; a lifting rod vertically arranged at the middle of the bottom plate, and the top end of the lifting rod is provided with a workbench; a support rod having a stand at each end, and the support rod and the stand form a U-shaped structure, the two stands are respectively slidably arranged in the two through holes at the same end of the bottom plate, and the support rod is located on the top surface of the bottom plate; a pressing rod hingedly connected to the top surface of the bottom plate, and the middle part of the pressing rod is slidably arranged on the support rod, and the pressing rod is perpendicular to the support rod; a limiting assembly arranged at the end of the bottom plate, and the end of the pressing block can be pressed on the pressing rod. Although the device can increase stability, it still has the following disadvantages in actual use:
[0005] 1. The bottom plate of the device is too large, and the pulley on the bottom plate is actually redundant. Since the device is mostly used for emergency repair, it is not easy to carry during the repair, and it also directly leads to instability of the device.
[0006] 2. The workbench at the top end of the device cannot adjust the angle when lifting the head, and since the upper surface of the workbench is smooth, the head cannot be stably lifted, and there is a risk of sliding.
[0007] In order to solve the above problems, the utility model provides a track traffic vehicle pantograph overhauling auxiliary support device. Contents of the utility model
[0008] In order to solve the above problems, the utility model provides a track traffic vehicle pantograph overhauling auxiliary support device, improve the stability of support structure, can adjust the angle of lifting fast, and stably lift its bow head, avoid sliding.
[0009] In order to achieve the above technical effects, the utility model realizes through the following technical scheme: a track traffic vehicle pantograph overhauling auxiliary support device, including base, lifting assembly, support and lifting assembly, the base is installed with lifting assembly, and the top of lifting assembly is welded with support and lifting assembly;The base is provided with four groups of bottom frames around the bottom end of lifting assembly and can be limited in cross shape, the support and lifting assembly further includes support rod, hinge mechanism, angle adjusting mechanism, lifting platform, the top of support rod is connected with lifting platform through hinge mechanism, angle adjusting mechanism is installed on support rod and hinge mechanism, and the upper surface of lifting platform is provided with transverse and longitudinal staggered lifting grooves.
[0010] As preferred, each group of bottom frames further includes fixed hinge support A, limiting rod, double-end spring limiting clamp, fixed hinge support A is installed on the base, the top of limiting rod is rotatably installed in fixed hinge support A, double-end spring limiting clamp is arranged on the side wall of fixed hinge support A in 45 ° and two corresponding through holes are further arranged on the side wall, and one corresponding clamping hole is arranged on the side wall of limiting rod.
[0011] As preferred, the lifting assembly further includes main rod and vice rod, the vice rod is inserted into the main rod, and the limiting bolt is arranged on the main rod.
[0012] As preferred, the length of main rod, vice rod and support rod is equal, and all are hollow metal pipes.
[0013] As preferred, the hinge mechanism further includes fixed hinge support B, movable hinge support and shaft A, fixed hinge support B is welded at the top of support rod, movable hinge support is welded at the bottom surface of lifting platform, shaft is welded at the lower hinge joint of movable hinge support, and movable hinge support is hinged with fixed hinge support B through the shaft.
[0014] As preferred, the angle adjusting mechanism further includes gear A, H-shaped gear a, synchronous belt, rotating handle and spring positioning clamp, gear A is installed at the center of shaft, H-shaped gear a is installed at the bottom end of support rod through the connecting shaft in the middle, II type synchronous belt connects gear A and H-shaped gear a, rotating handle is arranged on the center of the outer side surface of H-shaped gear a, and spring positioning clamp is installed on the support rod above the gear teeth of H-shaped gear a.
[0015] As preferred, the angle adjusting mechanism further comprises bevel gears a, a transmission rod, bevel gears b, an H-shaped gear b, bevel gears c, a rotating handle, and spring positioning clamps; the bevel gears a are installed at the center of the shaft, the H-shaped gear b is installed at the bottom end of the support rod through an intermediate connecting shaft, the bevel gears c are installed on the intermediate connecting shaft of the H-shaped gear b, the transmission rod is rotatably installed inside the support rod and has the bevel gears b rotatably installed at both ends thereof and engaged with the bevel gears a and the bevel gears c respectively, the rotating handle is arranged on the center of the outer side surface of the H-shaped gear b, and the spring positioning clamps are installed on the support rod above the teeth of the H-shaped gear b.
[0016] The utility model discloses the beneficial effect is:
[0017] The device can increase the overall stability of the device through the chassis unfolded on the base, four groups of chassis arranged in a cross shape can avoid the movement of the device, facilitate the unfolding and folding of the limiting rod, and also facilitate the user to carry and install the device in the case of emergency repair; after the base is installed, the auxiliary rod can be pulled out and raised to the height suitable for supporting the pantograph, and the position of the auxiliary rod in the main rod can be moved and limited by unscrewing and tightening the limiting bolt; after the height of the lifting assembly is adjusted, the angle of the lifting platform can be adjusted through the angle adjusting mechanism, so that the bow head is more stably lifted, and the lifting groove on the lifting platform can more stably lift the main bow head and avoid sliding. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment, and the person skilled in the art can also obtain other drawings according to these drawings without paying creative labor:
[0019] Figure 1 It is the structural diagram of the utility model;
[0020] Figure 2 It is the structural diagram of the utility model Figure 1 It is the sectional view schematic drawing of A in the utility model;
[0021] Figure 3 It is the structural diagram of the utility model Figure 1 It is the sectional view schematic drawing of B in the utility model;
[0022] Figure 4 It is the sectional view schematic drawing of C in the utility model; Figure 1
[0023] Figure 5 It is the sectional view schematic drawing of the front view of the utility model;
[0024] Figure 6 It is the sectional view schematic drawing of D in the utility model; Figure 5
[0025] Figure 7 The utility model discloses Figure 5 The cross section schematic diagram of E is shown in the figure.
[0026] In the drawings, the component list represented by each mark is as follows:
[0027] 1, base; 2, main rod; 3, vice rod; 4, limit bolt; 5, support rod; 6, lifting platform; 7, lifting groove; 8, fixed hinge support A; 9, limit rod; 10, double-end spring limit card; 11, through hole; 12, fixed hinge support B; 13, movable hinge support; 14, shaft A; 15, gear A; 16, H-shaped gear a; 17, synchronous belt; 18, rotating handle; 19, spring positioning card. DETAILED DESCRIPTION
[0028] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the range protected by the utility model. Embodiment 1
[0029] As Figures 1 to 7 shown, in the prior art in the present embodiment, the following problems exist: the inventor finds that the following disadvantages still exist in the actual use of the prior device: the bottom plate of the device is too large, and the pulley on the bottom plate is actually redundant, because the device is mostly used for emergency repair, although it can be pushed to walk, but it is not easy to carry during repair, and also directly leads to instability of the device; the workbench at the top end of the device cannot adjust the angle when lifting the bow head, and at the same time, because the upper surface of the workbench is smooth, it cannot stably hold the bow head, and there is a risk of sliding.
[0030] Therefore, the inventor provides a rail transit vehicle pantograph maintenance auxiliary supporting device, which comprises a base 1, a lifting assembly and a supporting and lifting assembly, the base 1 is provided with the lifting assembly, and the top end of the lifting assembly is welded with the supporting and lifting assembly; the base 1 is provided with four groups of bottom frames around the bottom end of the lifting assembly and capable of limiting in a cross shape, the supporting and lifting assembly further comprises a supporting rod 5, a hinge mechanism, an angle adjusting mechanism and a lifting platform 6, the top end of the supporting rod 5 is connected with the lifting platform 6 through the hinge mechanism, the angle adjusting mechanism is installed on the supporting rod 5 and the hinge mechanism, and the lifting platform 6 is provided with transverse and longitudinal staggered lifting grooves 7 on the upper surface.
[0031] Its effect and principle are: the device can increase the overall stability of the device through the unfolded chassis on the base 1, and the four groups of chassis arranged in a cross shape can avoid the movement of the device, facilitate the unfolding and folding of the limiting rod 9, and also facilitate the carrying and installation of the device in the case of emergency repair; after the base 1 is installed, the auxiliary rod 3 can be pulled out and raised to a suitable height to support the pantograph, and the position of the auxiliary rod 3 in the main rod 2 can be moved and limited by unscrewing and tightening the limiting bolt 4; after adjusting the height of the lifting assembly, the angle of the lifting platform 6 can be adjusted through the angle adjusting mechanism, so that the pantograph head is more stably lifted.
[0032] Further, each group of chassis further comprises a fixed hinge support A8, a limiting rod 9, and a double-headed spring limiting clamp 10, the fixed hinge support A8 is installed on the base 1, the top end of the limiting rod 9 is rotatably installed in the fixed hinge support A8, the double-headed spring limiting clamp 10 is arranged at 45° on the side wall of the fixed hinge support A8, and two corresponding through holes 11 are further arranged on the side wall, and a corresponding clamping hole is arranged on the side wall of the limiting rod 9; the four groups of chassis combined together can avoid the movement of the device, the double-headed spring limiting clamp 10 on the chassis can limit the limiting rod 9 in the horizontal direction close to the base 1 and the vertical direction close to the main rod 2, so that the unfolding and folding of the limiting rod 9 are facilitated, and the carrying and installation of the device in the case of emergency repair are also facilitated.
[0033] Further, the lifting assembly further comprises a main rod 2 and an auxiliary rod 3, the auxiliary rod 3 is inserted into the main rod 2, and a limiting bolt 4 is arranged on the main rod 2; the auxiliary rod 3 can be pulled out and raised to a suitable height to support the pantograph, and the position of the auxiliary rod 3 in the main rod 2 can be moved and limited by unscrewing and tightening the limiting bolt 4.
[0034] Further, the lengths of the main rod 2, the auxiliary rod 3, and the support rod 5 are equal and they are all hollow metal pipes; this structure makes the auxiliary support device more portable and easy to install.
[0035] Further, the hinge mechanism further comprises a fixed hinge support B12, a movable hinge support 13, and a shaft A14, the fixed hinge support B12 is welded to the top end of the support rod 5, the movable hinge support 13 is welded to the bottom surface of the lifting platform 6, the shaft is welded to the lower hinge joint of the movable hinge support 13, and the movable hinge support 13 is hinged to the fixed hinge support B12 through the shaft; this structure can stably connect the support rod 5 and the lifting platform 6 while facilitating the control of the angle adjusting mechanism. Embodiment 2
[0036] As Figures 1 to 7As shown, based on the above embodiment, the inventor also provides an angle adjusting mechanism, which comprises a gear A15, an H-shaped gear a16, a synchronous belt 17, a rotating handle 18, and a spring positioning clamp 19; the gear A15 is installed at the center of the shaft, the H-shaped gear a16 is installed at the bottom end of the support rod 5 through an intermediate connecting shaft, the II-type synchronous belt 17 connects the gear A15 and the H-shaped gear a16, the rotating handle 18 is arranged at the center of the outer side surface of the H-shaped gear a16, and the spring positioning clamp 19 is installed on the support rod 5 above the gear teeth of the H-shaped gear a16.
[0037] The structure can rotate the H-shaped gear a16 through the rotating handle 18, drive the synchronous belt 17, drive the rotation of the gear A15, and further control the rotation of the lifting platform 6 on the movable hinged support 13, so as to adjust the lifting angle. Embodiment 3
[0038] Based on the above embodiment, the inventor also provides another angle adjusting mechanism (not shown in the figure), which comprises a bevel gear a, a transmission rod, a bevel gear b, an H-shaped gear b, a bevel gear c, a rotating handle 18, and a spring positioning clamp 19; the bevel gear a is installed at the center of the shaft, the H-shaped gear b is installed at the bottom end of the support rod 5 through an intermediate connecting shaft, the bevel gear c is installed on the intermediate connecting shaft of the H-shaped gear b, the transmission rod is rotatably installed inside the support rod 5 and has the bevel gear b rotatably installed at both ends of the transmission rod, the bevel gear b is arranged at the center of the outer side surface of the H-shaped gear b, and the spring positioning clamp 19 is installed on the support rod 5 above the gear teeth of the H-shaped gear b.
[0039] The structure can rotate the H-shaped gear b through the rotating handle 18, drive the transmission rod, drive the rotation of the bevel gear a, and further control the rotation of the lifting platform 6 on the movable hinged support 13, so as to adjust the lifting angle.
[0040] The working principle of the utility model is:
[0041] When in use, the overall stability of the device can be increased through the unfolded chassis on the base 1, four groups of chassis arranged in a cross shape can avoid movement of the device, expansion and contraction of the limiting rods 9 are facilitated, and the device is convenient for users to carry and install in an emergency repair situation; after the base 1 is installed, the auxiliary rod 3 can be pulled out and lifted to a suitable height for supporting the pantograph, and the position of the auxiliary rod 3 in the main rod 2 can be moved and limited by unscrewing and screwing the limiting bolts 4; after the height of the lifting assembly is adjusted, the angle of the lifting platform 6 can be adjusted through the angle adjusting mechanism, so that the pantograph head is more stably lifted.
[0042] It should be apparent to those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments and that the present application can be implemented in other embodiments without departing from the spirit or essential characteristics of the present application. The present application should therefore be construed in all its aspects only as illustrative and not restrictive and the scope of the present application should only be determined by reference to the claims and not by reference to the above description. Any reference signs in the claims should not be construed as limiting the claims concerned.
[0043] Furthermore, it should be understood that although the present specification describes exemplary embodiments, the present specification does not necessarily describe all possible implementations of the present application. Some embodiments can not include all features described in this specification. In addition, language used in this specification should not be used to interpret the technical aspects of the present application. The present specification is only intended to illustrate some exemplary embodiments of the present application and should not be used to interpret the technical aspects of the present application.
Claims
1. An auxiliary support device for pantograph maintenance of rail transit vehicles, comprising a base (1), a lifting assembly, and a support and lifting assembly, wherein the lifting assembly is mounted on the base (1), and the support and lifting assembly is welded to the top of the lifting assembly; characterized in that: The base (1) is provided with four sets of base frames arranged in a cross shape around the bottom of the lifting component and can be limited. The support and lifting component also includes a support rod (5), a hinge mechanism, an angle adjustment mechanism, and a lifting platform (6). The top of the support rod (5) is connected to the lifting platform (6) through the hinge mechanism. The angle adjustment mechanism is installed on the support rod (5) and the hinge mechanism. The upper surface of the lifting platform (6) is provided with crisscrossing lifting grooves (7).
2. The auxiliary support device for pantograph maintenance of rail transit vehicles according to claim 1, characterized in that: Each set of base frames also includes a fixed hinge support A (8), a limiting rod (9), and a double-headed spring limiting clip (10). The fixed hinge support A (8) is installed on the base (1). The top end of the limiting rod (9) is rotatably installed in the fixed hinge support A (8). The double-headed spring limiting clip (10) is set at 45° on the side wall of the fixed hinge support A (8), and there are two corresponding through holes (11) on the side wall. There is a corresponding clip hole on the side wall of the limiting rod (9).
3. The auxiliary support device for pantograph maintenance of rail transit vehicles according to claim 1, characterized in that: The lifting assembly also includes a main rod (2) and a secondary rod (3). The secondary rod (3) is inserted into the main rod (2), and a limit bolt (4) is provided on the main rod (2).
4. The auxiliary support device for pantograph maintenance of rail transit vehicles according to claim 3, characterized in that: The main rod (2) and the auxiliary rod (3) are of equal length and are both hollow metal tubes.
5. The auxiliary support device for pantograph maintenance of rail transit vehicles according to claim 1, characterized in that: The support rods (5) are all of equal length and are all hollow metal tubes.
6. The auxiliary support device for pantograph maintenance of rail transit vehicles according to claim 1, characterized in that: The hinge mechanism further includes a fixed hinge support B (12), a movable hinge support (13), and a shaft A (14). The fixed hinge support B (12) is welded to the top of the support rod (5), and the movable hinge support (13) is welded to the bottom surface of the lifting platform (6). A shaft is welded to the lower hinge joint of the movable hinge support (13), and the movable hinge support (13) is hinged to the fixed hinge support B (12) through the shaft.
7. The auxiliary support device for pantograph maintenance of rail transit vehicles according to claim 1, characterized in that: The angle adjustment mechanism also includes gear A (15), H-type gear a (16), timing belt (17), rotating handle (18), and spring positioning clip (19). Gear A (15) is installed at the center of the shaft, and H-type gear a (16) is installed at the bottom of the support rod (5) through the middle connecting shaft. The timing belt (17) connects gear A (15) and H-type gear a (16). A rotating handle (18) is provided on the center of the outer side of H-type gear a (16), and a spring positioning clip (19) is installed on the support rod (5) above the teeth of H-type gear a (16).
8. The auxiliary support device for pantograph maintenance of rail transit vehicles according to claim 1, characterized in that: The angle adjustment mechanism also includes bevel gear a, transmission rod, bevel gear b, H-type gear b, bevel gear c, rotating handle (18), and spring positioning clip (19). Bevel gear a is installed at the center of the shaft. H-type gear b is installed at the bottom of the support rod (5) through the middle connecting shaft. Bevel gear c is installed on the middle connecting shaft of H-type gear b. The transmission rod is rotatably installed inside the support rod (5) and bevel gear b is installed at both ends of the rod, respectively meshing with bevel gear a and bevel gear c. A rotating handle (18) is provided on the center of the outer side of H-type gear b. A spring positioning clip (19) is installed on the support rod (5) above the teeth of H-type gear b.
Citation Information
Patent Citations
Auxiliary supporting device for overhauling pantograph of rail transit vehicle
CN220637798U