Injection molding equipment for air volume switch
By designing a combination of static and dynamic mold structures and stamping columns, the problem of low production efficiency of air volume switches in existing technologies has been solved, achieving efficient injection molding of common plates and gear plates, simplifying production steps, and improving production efficiency.
Patent Information
- Application Number
- CN202520556223.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-27
AI Technical Summary
In the existing technology, during the production process of air volume switches, after the common plate and the speed plate are stamped, the broken ribs need to be removed manually and placed one by one, resulting in low production efficiency.
Design an injection molding machine for an air volume switch, which adopts a static mold body and a moving mold body structure. After installation, the stamping column on the moving mold body can form multiple metal pieces from the common piece and the stop piece ribs, and fix their positions through the positioning plate and support column. During injection molding, the waste material is wrapped by the shell, simplifying the production steps.
It significantly reduces installation time, improves production efficiency, simplifies production steps, and enables efficient injection molding of common pieces and slot pieces with the housing.
Smart Images
Figure CN223904400U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to punch mould technical field, concretely relates to a wind volume switch's injection molding equipment. BACKGROUND
[0002] The automobile wind volume switch is the "flow valve" of air conditioning system, adjusts the wind force strength balance refrigeration efficiency, energy consumption and driving comfort through, protects the equipment safety simultaneously, for realizing the mass production of wind volume switch, and guaranteeing product consistency, the wind volume switch adopts the mould to manufacture, the wind volume switch has the public piece and the gear piece made of metal material, in the prior art, when producing the public piece and the gear piece, the whole gear piece is first stamped into shape, then the metal sheet and the gear piece are taken out to carry out the broken muscle and form multiple metal sheets, and the metal sheets are placed in the injection mold in turn through manual, and it is very time-consuming and laborious, so that the production efficiency cannot be improved. UTILITARIAN CONTENT
[0003] Therefore, the utility model solves the technical problem in prior art that when producing the public piece and the gear piece, the whole gear piece is first stamped into shape, then the metal sheet and the gear piece are taken out to carry out the broken muscle and form multiple metal sheets, and the metal sheets are placed in the injection mold in turn through manual, the process is very tedious, so as to provide a kind of.
[0004] Therefore, the utility model provides a kind of wind volume switch's injection molding equipment, and the wind volume switch includes the public piece and the gear piece, and the injection molding equipment includes static die body and the dynamic die body opposite to static die body, the first position with static die body is in the separated state between the dynamic die body and the second position when static die body is attached, the static die body has the injection cavity for the public piece and the gear piece to be placed in, the dynamic die body is provided with the stamping column for the public piece and the gear piece to be broken muscle and form multiple metal sheets, and the static die body is further provided with the injection port for material to be injected into the injection cavity.
[0005] Further, the injection cavity is provided with a positioning plate, the positioning plate includes the first containing cavity for the gear piece to be inserted and the second containing cavity for the public piece to be inserted, and the injection cavity is provided with a supporting column for supporting the public piece.
[0006] Further, the common piece includes a ground piece, a common connecting piece, and a first gear, the gear piece includes a second gear, a third gear, and a fourth gear, the stamping column includes a first stamping column, a second stamping column, a third stamping column, a fourth stamping column, and a fifth stamping column, the first stamping column is arranged at the connecting position of the common connecting piece and the first gear, the second stamping column and the third stamping column are arranged at the connecting position between the common connecting piece and the ground piece, the fourth stamping column is arranged at the connecting position of the second gear and the third gear, the fifth stamping column is arranged at the connecting position of the third gear and the fourth gear, and a plurality of supporting frames for positioning the common piece and the gear piece are further arranged on the movable die body.
[0007] Further, an elastic member is arranged below the positioning plate, and the elastic member can push the positioning plate towards the side close to the movable die body after the movable die body is switched from the second position to the first position.
[0008] Further, a counter-inserting structure is arranged between the fixed die body and the movable die body, the counter-inserting structure includes a correcting column arranged on the movable die body and a correcting groove arranged on the fixed die body and used for inserting the correcting column.
[0009] Further, the positioning plate is provided with a supporting rod inserted into the first gear.
[0010] The technical scheme of the utility model has the following advantages:
[0011] 1. The injection molding equipment of the air volume switch, before injection molding, the common piece and the gear piece are installed into the injection molding cavity of the fixed die body, then the movable die body moves towards the side of the fixed die body, the stamping column on the movable die body will break the common piece and the gear piece to form a plurality of metal pieces, the waste parts of the broken common piece and gear piece will be extruded downwards, after the movable die body and the fixed die body are matched in place, the material injection pipe in the injection molding port starts to inject material into the injection molding cavity to form a shell wrapping the common piece and the gear piece, the shell will wrap the waste, so that it is not necessary to clean additionally, so that the common piece and the gear piece are injection molded with the shell, compared with the prior art, during the early installation, only the common piece and the metal piece need to be installed on the mold, then the stamping and molding are carried out by using the mold, compared with the installation step that the metal piece and the gear piece are placed into a mold for stamping and then the stamped metal piece is placed into a second mold for injection molding, the installation procedure is greatly saved, the production step is simplified, and the production efficiency is improved.
[0012] 2. The utility model provides a kind of air volume switch's injection molding equipment, positioning plate is provided in injection molding cavity, first containing cavity and second containing cavity are provided in positioning plate, four pins are provided in the public piece and gear piece not broken, four pins of public piece are inserted into first containing cavity, four pins of gear piece are inserted into second containing cavity, by the setting of first containing cavity and second containing cavity, the position of public piece and gear piece can be effectively fixed, it is convenient to injection molding later. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the utility model specific embodiment or prior art in the technical scheme, the following will be to the specific embodiment or prior art description needed to use the drawing briefly introduced, obviously, the following description in the drawings is some embodiments of the utility model, for those skilled in the art, without creative labor, according to these drawings, other drawings can also be obtained.
[0014] Figure 1 It is the overall structure schematic diagram of injection molding equipment;
[0015] Figure 2 It is the structure schematic diagram that public piece and ground piece are placed in injection molding cavity;
[0016] Figure 3 It is the position relation diagram of stamping column and public piece and ground piece;
[0017] Figure 4 It is the position relation diagram of stamping column and public piece and ground piece;
[0018] Figure 5 It is the connection structure schematic diagram of positioning plate and public piece and ground piece;
[0019] Figure 6 It is the cross-sectional structure schematic diagram of injection molding equipment.
[0020] Reference Signs List:
[0021] 1, public piece;11, ground piece;12, public connecting piece;13, elastic member;2, gear piece;21, first gear;22, second gear;23, third gear;24, fourth gear;3, static mold body;31, injection molding cavity;32, positioning plate;33, first containing cavity;34, second containing cavity;4, dynamic mold body;5, stamping column;51, first pressure column;52, second pressure column;53, third pressure column;54, fourth pressure column;55, fifth pressure column;6, injection port;7, support column;8, support frame;9, counterplug structure;91, straightening column;92, straightening groove;93, support rod. DETAILED DESCRIPTION
[0022] The technical solutions of the present application will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.
[0023] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0025] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as there is no conflict.
[0026] Embodiment
[0027] The embodiment provides an injection molding equipment of an air volume switch, the air volume switch comprises a common piece 1 and a gear piece 2, the injection molding equipment comprises a static mold body 3 and a movable mold body 4 opposite to the static mold body 3, the movable mold body 4 has a first position in a separated state with the static mold body 3 and a second position when the movable mold body 4 is attached to the static mold body 3, the static mold body 3 has an injection molding cavity 31 for placing the common piece 1 and the gear piece 2, the movable mold body 4 has a stamping column 5 for breaking ribs of the common piece 1 and the gear piece 2 to form a plurality of metal pieces, and the static mold body 3 is further provided with an injection molding port 6 for injecting material into the injection molding cavity 31.
[0028] The specific improvement is that Figure 1 and Figure 2As shown, before injection molding, the common piece 1 and the stop piece 2 are installed into the injection cavity 31 of the stationary mold body 3. Then, the moving mold body 4 moves to one side of the stationary mold body 3. The stamping column 5 on the moving mold body 4 will break the common piece 1 and the stop piece 2 into multiple metal pieces. The broken scrap parts of the common piece 1 and the stop piece 2 will be squeezed downwards. (The position of the stamping column 5 can be determined according to the product model to determine the location of the main broken ribs, and then customized.) After the moving mold body 4 and the stationary mold body 3 are in place, the injection tube in the injection port 6 begins to inject material into the injection cavity 31 to form a package around the common piece 1 and the stop piece. The housing of piece 2 encapsulates the waste material, eliminating the need for additional cleaning. This allows the common piece 1 and the stop piece 2 to be injection molded together with the housing. Compared to existing technologies, during the initial installation, it is only necessary to install the common piece 1 and the metal piece onto the mold, and then use the mold for stamping and forming. Compared to the existing technology, which involves first placing the metal piece and the stop piece 2 into one mold for stamping, and then placing the stamped metal piece into a second mold for injection molding, this significantly reduces the installation process, simplifies the production steps, and improves production efficiency.
[0029] Based on the above embodiments: the injection cavity 31 has a positioning plate 32, the positioning plate 32 includes a first receiving cavity 33 for inserting the stop piece 2 and a second receiving cavity 34 for inserting the common piece 1, and the injection cavity 31 is provided with a support column 7 for supporting the common piece 1.
[0030] The specific improvements mentioned above are as follows: Figure 5 As shown, the injection cavity 31 has a positioning plate 32, and the positioning plate 32 has a first receiving cavity 33 and a second receiving cavity 34. The unbroken common piece 1 and the stop piece 2 each have four pins. The four pins of the common piece 1 are inserted into the first receiving cavity 33, and the four pins of the stop piece 2 are inserted into the second receiving cavity 34. Through the setting of the first receiving cavity 33 and the second receiving cavity 34, the positions of the common piece 1 and the stop piece 2 can be effectively fixed, which facilitates subsequent injection molding.
[0031] Based on the above embodiments: the common piece 1 includes a grounding piece 11, a common connecting piece 12, and a first stop 21; the stop piece 2 includes a second stop 22, a third stop 23, and a fourth stop 24; the stamping column 5 includes a first pressing column 51, a second pressing column 52, a third pressing column 53, a fourth pressing column 54, and a fifth pressing column 55; the first pressing column 51 is located at the connection between the common connecting piece 12 and the first stop 21; the second pressing column 52 and the third pressing column 53 are located at the connection between the common connecting piece 12 and the grounding piece 11; the fourth pressing column 54 is located at the connection between the second stop 22 and the third stop 23; and the fifth pressing column 55 is located at the connection between the third stop 23 and the fourth stop 24. The moving mold body 4 is also provided with several support frames 8 for positioning the common piece 1 and the stop piece 2.
[0032] The specific improvement is that, as shown in Figures 2-5 The air volume switch has three contacts, the third contact is always in contact with the grounding sheet 11, the first contact is always in contact with the common sheet 1, and the second contact is in contact with any one of the first gear 21, the second gear 22, the third gear 23, or the fourth gear 24. The first pressing column 51 can break the connection between the common connecting sheet 12 and the first gear 21, the second pressing column 52 and the third pressing column 53 can break the connection between the common connecting sheet 12 and the grounding sheet 11, the fourth pressing column 54 can break the connection between the second gear 22 and the third gear 23, and the fifth pressing column 55 can break the connection between the third gear 23 and the fourth gear 24. Through the arrangement of the first pressing column 51, the second pressing column 52, the third pressing column 53, the fourth pressing column 54, and the fifth pressing column 55, the common sheet 1 and the gear sheet 2 can be broken into multiple separate metal sheets, which facilitates subsequent injection molding.
[0033] On the basis of the above embodiment, an elastic member 13 is arranged below the positioning plate 32, and when the movable mold body 4 is switched from the second position to the first position, the elastic member 13 can push the positioning plate 32 towards the side close to the movable mold body 4.
[0034] The specific improvement is that, as shown in Figure 1 When the injection molding is completed, the movable mold body 4 moves away from the stationary mold body 3, and then the cylinder below the positioning plate 32 pushes the positioning plate 32 upwards. The cylinder is sleeved with an elastic member 13 inside, and after the cylinder is pushed upwards, the injection-molded air volume switch is demolded. Due to the elastic restoring force of the elastic member 13, the positioning plate 32 is driven to reset, thereby completing a whole demolding process.
[0035] On the basis of the above embodiment, a counter-inserting structure 9 is arranged between the stationary mold body 3 and the movable mold body 4. The counter-inserting structure 9 includes a correcting column 91 arranged on one side of the movable mold body 4 and a correcting groove 92 arranged on one side of the stationary mold body 3 for the insertion of the correcting column 91.
[0036] The specific improvement is that, as shown in Figure 6 Through the arrangement of the correcting column 91 and the correcting groove 92, the position of the movable mold body 4 and the stationary mold body 3 can be corrected when they are attached, thereby ensuring that the movable mold body 4 and the stationary mold body 3 can be attached.
[0037] On the basis of the above embodiment, a supporting rod 93 is arranged on the positioning plate 32 and inserted into the first gear 21.
[0038] The specific improvement is that, as shown in Figure 2 and Figure 3As shown, through the arrangement of the support rod 93, the first gear 21 can be effectively supported, and is prevented from being pressed and deformed during installation, thereby increasing the product scrap rate.
[0039] Obviously, the above embodiments are only examples for clearly illustrating, but not limitation on the embodiments. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.
Claims
1. An injection molding apparatus for a damper switch comprising a common blade (1) and a notch blade (2), characterized in that: The injection molding equipment comprises a static mold body (3) and a dynamic mold body (4) opposite to the static mold body (3), the dynamic mold body (4) has a first position in a separated state from the static mold body (3) and a second position in a close state with the static mold body (3), the static mold body (3) has an injection molding cavity (31) for placing a common sheet (1) and a gear sheet (2), the dynamic mold body (4) has a stamping column (5) for breaking the common sheet (1) and the gear sheet (2) into multiple metal sheets, and the static mold body (3) is provided with an injection port (6) for injecting material into the injection molding cavity (31).
2. An injection molding apparatus for a damper switch according to claim 1, characterized in that: The injection molding cavity (31) is provided with a positioning plate (32), the positioning plate (32) comprises a first accommodating cavity (33) for inserting the gear sheet (2) and a second accommodating cavity (34) for inserting the common sheet (1), and the injection molding cavity (31) is provided with a supporting column (7) for supporting the common sheet (1).
3. An injection molding apparatus for a damper switch according to claim 2, wherein: The common sheet (1) comprises a grounding sheet (11), a common connecting sheet (12) and a first gear (21), the gear sheet (2) comprises a second gear (22), a third gear (23) and a fourth gear (24), the stamping column (5) comprises a first pressing column (51), a second pressing column (52), a third pressing column (53), a fourth pressing column (54) and a fifth pressing column (55), the first pressing column (51) is arranged at the connection between the common connecting sheet (12) and the first gear (21), the second pressing column (52) and the third pressing column (53) are arranged at the connection between the common connecting sheet (12) and the grounding sheet (11), the fourth pressing column (54) is arranged at the connection between the second gear (22) and the third gear (23), the fifth pressing column (55) is arranged at the connection between the third gear (23) and the fourth gear (24), and the dynamic mold body (4) is further provided with a plurality of supporting frames (8) for positioning the common sheet (1) and the gear sheet (2).
4. An injection molding apparatus for a damper switch according to claim 2 or 3, characterized in that: An elastic member (13) is arranged below the positioning plate (32), and the elastic member (13) can push the positioning plate (32) towards the side close to the dynamic mold body (4) after the dynamic mold body (4) is switched from the second position to the first position.
5. An injection molding apparatus for a damper switch according to claim 4, wherein: A plug-in structure (9) is arranged between the static mold body (3) and the dynamic mold body (4), the plug-in structure (9) comprises a correction column (91) arranged on one side of the dynamic mold body (4) and a correction groove (92) arranged on one side of the static mold body (3) and plugged into the correction column (91).
6. An injection molding apparatus for a damper switch according to claim 5, wherein: The positioning plate (32) is provided with a supporting rod (93) inserted into the first gear (21).