Automatic aluminum profile receiving and discharging turnover frame integrated with machining function

Abstract

The utility model relates to the field of aluminum profile machining equipment, and discloses an aluminum profile automatic receiving and discharging turnover frame integrated with a machining function, which comprises a turnover frame main body, a connecting frame and a receiving and discharging device. The turnover frame body is formed by welding square steel pipes, the supporting legs with the adjustable height are arranged at the bottom, and good stability and bearing capacity are achieved. The connecting frame is installed on the top of the turnover frame body, extends in the horizontal direction, is used as a support and a guide rail and is further designed to be an extensible machining platform, and the innovative process of machining while turnover is achieved. The receiving and discharging device has the three-dimensional motion characteristic. A device body can horizontally move along a armature frame, and accurate positioning is achieved through cooperation of a translation driving motor and a rack. The lifting mechanism is adjusted in the vertical direction through the up-down adjusting mechanism to adapt to feeding equipment or discharging platforms of different heights; the lifting mechanism is of a rod body structure bent into a U shape and is driven by a stepping motor to stretch out and draw back in the depth direction, and receiving and discharging of the aluminum profile are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium profile processing equipment field, especially in an integrated processing function's aluminium profile automation receiving and unloading turnover frame is suitable for receiving, storage, transfer and processing link in aluminium profile production line. BACKGROUND

[0002] Aluminium profile is widely used in building, traffic, machinery manufacturing, electronic appliances and other fields because of its light weight, high strength, corrosion resistance, easy processing and other excellent characteristics. With the application range of aluminium profile in industrial production expanding, the scale of its processing and turnover operation also continues to grow, which puts higher requirements on the receiving, storage and circulation of aluminium profile.

[0003] At present, the receiving and transfer of aluminium profile in the production workshop mainly adopts the traditional manual carrying mode, relying on manual loading and unloading and turnover of aluminium profile. This mode is simple to operate, but has high labor intensity, which can easily lead to worker fatigue and occupational injury; low efficiency, especially long profile in the carrying process is easy to collide and damage.

[0004] Another common way is to use simple shelves for storage, and the aluminium profile is stacked and stored by fixed shelves. Although this method improves the standardization of storage, it still requires a large number of manual labor during loading and unloading; has poor adaptability to different specifications of the profile; is inconvenient to take and place, especially for aluminium profile located in the inner layer of the shelf; and lacks effective connection with the processing procedure.

[0005] Some enterprises use traditional turnover vehicles for aluminium profile transportation. Although this simple turnover vehicle with wheels improves mobility, it lacks height adjustment function and is difficult to adapt to the feeding and discharging height of different equipment; cannot be precisely positioned, and still requires a large number of manual labor during loading and unloading.

[0006] In the production line with high automation degree, some enterprises introduce mechanical arm auxiliary devices for aluminium profile carrying. This method has high automation degree, but has high equipment investment cost, is suitable for large-scale fixed production line; the system is complex, and the maintenance and debugging are difficult; has poor flexibility, and is difficult to quickly adapt to changes of different products; requires professional technicians to operate, and has high threshold.

[0007] With the development of aluminium profile processing industry towards flexibility and intelligence, the existing receiving and unloading equipment cannot meet the production needs. The main technical problems are as follows: first, the automation degree of receiving and unloading process is low, and most of the existing equipment needs manual participation, resulting in high labor intensity, low efficiency and high safety risk; second, the turnover and processing are separated, and the aluminium profile needs to be transferred from the turnover equipment to the special processing equipment, increasing the transfer frequency and labor input.

[0008] Therefore, developing an integrated, automated and flexible aluminum profile receiving and unloading turnover rack capable of realizing the innovative process of "turnover while processing" has become an urgent need in the aluminum profile processing industry. This not only can improve production efficiency and reduce labor intensity, but also can reduce the transfer link and improve processing precision, providing strong support for the intelligent transformation of the aluminum profile processing industry. SUMMARY

[0009] The utility model provides a kind of integrated processing function's aluminum profile automation receiving and unloading turnover rack for above-mentioned problems, and the receiving and unloading device of movable is combined with the extension processing platform of integrated drilling tapping function, realize the accurate receiving, unloading and in-situ processing of aluminum profile, and production efficiency is greatly improved and material turnover link is reduced.

[0010] The utility model discloses a kind of integrated processing function's aluminum profile automation receiving and unloading turnover rack, comprising: turnover rack main body, with aluminum profile placement area;Magazine, is installed in the turnover rack main body top;Two independent receiving and unloading devices, along the magazine length direction movable and lock, for receiving and unloading aluminum profile;

[0011] Wherein, the magazine is designed as expandable processing platform, for installing processing device;This structure realizes the innovative process of "turnover while processing", without the need to transport aluminum profile to special processing equipment second time, so as to reduce material handling time and labor consumption, significantly improve production efficiency.

[0012] As preferred, the turnover rack main body is welded by square steel pipe, and the bottom is equipped with adjustable height support leg;This structure has good stability and bearing capacity, and the height of support leg is adjustable, which facilitates horizontal adjustment on uneven ground, to ensure that the device is stable and reliable.

[0013] As preferred, drilling tapping device is movably installed on the magazine;By integrating drilling tapping function, operator can directly process aluminum profile on the turnover rack, saving process conversion time and improving processing precision.

[0014] As preferred, the receiving and unloading device includes: device body, movable along the magazine horizontally;Up-down adjusting mechanism, installed on the device body;

[0015] Lifting mechanism, installed on the up-down adjusting mechanism, for lifting aluminum profile;This three-dimensional motion characteristic enables operator to easily cope with aluminum profiles of different specifications and placement positions, greatly improving work efficiency and operation safety, while reducing the labor intensity of workers.

[0016] As preferred, the structure for horizontal movement of the device body comprises a rack arranged on the bracket, a gear arranged on the receiving and discharging device and matched with the rack, and a translation driving motor for driving the gear to rotate to realize accurate positioning of the device body; the design realizes accurate positioning and locking of the receiving and discharging device through the gear transmission structure, and the operator can flexibly adjust the position according to the profile length and the layout of the work station, thereby improving the adaptability and accuracy of the device.

[0017] As preferred, the up-down adjusting mechanism comprises an up-down driving motor, a screw rod rotated by the up-down driving motor, and a sliding block moving structure matched with the screw rod to convert the rotary motion into linear motion in the vertical direction; the mechanism realizes accurate height matching of the lifting mechanism, can adapt to different height of the feeding equipment or discharging platform, reduces the lifting burden of the operator, and improves the work efficiency.

[0018] As preferred, the lifting mechanism comprises a U-shaped rod structure, two straight edges of which are movably sleeved on the sliding block moving structure, and one of the straight edges is provided with a screw line; a stepping motor and a built-in transmission assembly are matched with the screw line to drive the rod structure to stretch and retract in the depth direction; the design makes the lifting mechanism have the function of stretching and retracting inside and outside, facilitates receiving and discharging aluminum profiles of different lengths and positions, and enhances the flexibility and adaptability of the equipment.

[0019] As preferred, the other straight edge of the rod structure is slidably matched with the sliding block moving structure through a sliding bearing, and the top of the other straight edge is provided with an anti-skid groove for stabilizing the aluminum profile; the design ensures the stability and accurate positioning during the stretching and retracting process, and the anti-skid groove effectively prevents the aluminum profile from deviating during the stretching and retracting process, thereby improving the safety and stability of the operation.

[0020] As preferred, the bracket adopts a modular design, the top surface is provided with a T-shaped groove, and both sides are provided with mounting bases for fixing auxiliary devices; the modular design facilitates quick installation and disassembly of various processing modules and auxiliary devices, greatly improves the expansibility and flexibility of the equipment, and can be flexibly configured according to production needs.

[0021] As preferred, the intelligent control system is further included, which comprises a PLC controller, a touch screen operation interface and a remote monitoring function, and is used for realizing one-key starting, automatic positioning and batch processing functions; the system improves the automation degree and operation convenience of the equipment, the operator can realize automatic operation through a preset program, and the fault diagnosis and remote maintenance function of the system improves the reliability and maintenance efficiency of the equipment.

[0022] In summary, the utility model has the following advantages compared with the prior art:

[0023] The aluminum profile automatic receiving and unloading turnover frame with integrated machining function has the advantages that the turnover frame body adopts a square steel pipe welding structure, cooperates with adjustable supporting legs, has excellent stability and bearing capacity, and is suitable for various production environments; the movable receiving and unloading device on the link frame realizes three-dimensional motion characteristics of horizontal movement, vertical adjustment and inner and outer telescopic extension, so that an operator can accurately butt joint aluminum profiles of different heights and different specifications, the labor intensity is greatly reduced, and the operation safety is improved; more importantly, the aluminum profile is machined while being transferred, the step of transferring the aluminum profile to a special machining device is saved, and the production efficiency is remarkably improved; the U-shaped design and the anti-skid groove structure of the lifting mechanism ensure the stability of the aluminum profile during receiving and unloading, and effectively reduce the material damage risk; meanwhile, the modular design concept and the T-shaped groove structure endow the device with high expansibility and adaptability, different machining units can be quickly configured according to production requirements; the introduction of the intelligent control system further improves the automation level of the device, realizes batch processing capacity through one-key starting and automatic positioning, and improves the equipment maintenance efficiency through remote monitoring function. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only the embodiments of the present application, and for those skilled in the art, other drawings can be obtained based on the provided drawings without creative labor.

[0025] Figure 1 Figure 4 is a schematic view of the present application when loading aluminum profiles is about to be completed;

[0026] Figure 2 Figure 6 is a schematic view of the present application in the empty state; Figure 1

[0027] Figure 3 Figure 8 is a schematic view of the receiving and unloading device of the present application.

[0028] Figure 4

[0029] ​​Marked in the figure: the turnover frame main body 1; the bracket 2; the receiving and unloading device 3; the aluminum profile placement area 4; the aluminum profile 5; the supporting leg 11; the rack 311; the translation driving motor 312; the up-down adjusting mechanism 33; the up-down driving motor 331; the screw rod 332; the sliding block moving structure 333; the lifting mechanism 37; the stepping motor 371; the rod body structure 372; the device body 38. DETAILED DESCRIPTION

[0030] The utility model will be further described below in combination with the embodiments shown in all the drawings: Embodiment 1

[0031] Reference Figures 1-4 The utility model provides a kind of integrated processing function's aluminum profile automated receiving and unloading turnover frame.As shown in the figure, it mainly includes the turnover frame main body 1 with aluminum profile placement area 4, bracket 2 installed on the top of turnover frame main body 1, at least two receiving and unloading devices 3 of independent mobile and locking along the length direction of bracket 2. Figure 1 Turnover frame main body 1 is welded by square steel pipe, with good stability and bearing capacity, bottom is equipped with the supporting leg 11 of adjustable height, it is convenient to carry out horizontal adjustment on uneven ground.Bracket 2 is fixedly installed on the upper end of turnover frame main body 1 by bolt connection, extends along horizontal direction, provides moving track for receiving and unloading device 3, while supporting aluminum profile 5.

[0032] In addition, bracket 2 is not only used as support and guide rail, but also can be designed as an expandable processing platform, i.e.

[0033] Specifically, drilling and tapping device can be movably installed on bracket 2, the structure of the device can be common processing device, including:

[0034] Adjustable position drilling and tapping power head can accurately position according to the processing needs of different profiles; quick locking mechanism ensures the stability of profile during processing; preset position memory system can store commonly used processing position parameters, to facilitate quick adjustment during batch production; integrated chip collecting device keeps working environment clean.

[0035] By integrating drilling and tapping function on bracket 2, the utility model realizes the innovative process of "processing while turning over", significantly improves production efficiency.When aluminum profile 5 is lifted into position by receiving and unloading device 3, operator can directly start drilling and tapping device to process preset position, without the need to transport aluminum profile to special processing equipment twice, thereby reducing material handling time and labor consumption.

[0036] The receiving and unloading device 3 is the core component of this utility model, such as Figure 2 As shown, the device includes a main body 38, a height adjustment mechanism 33, and a lifting mechanism 37, and its design has three-dimensional motion characteristics.

[0037] Horizontal movement function: The device body 38 can move horizontally along the frame 2 to find the most suitable receiving and unloading position. This movement adopts a gear transmission structure, which is achieved by setting a rack 311 on the frame 2, setting a gear that meshes with the rack 311 on the receiving and unloading device 3, and setting a translation drive motor 312 that drives the gear to rotate. By controlling the start, stop and running direction of the translation drive motor 312, the device body 38 can be precisely positioned, and the position of the device body 38 can be locked by setting a lock on the output shaft of the translation drive motor 312. The operator can flexibly adjust the position according to the profile length and workstation layout.

[0038] Vertical adjustment function: To adapt to loading or unloading platforms of different heights, the lifting mechanism 37 moves via the vertical adjustment mechanism 33. The vertical adjustment mechanism 33 includes a vertical drive motor 331, a lead screw 332, and a slider moving structure 333. The vertical drive motor 331 drives the lead screw 332 to rotate. The lead screw 332 cooperates with the slider moving structure 333 to convert the rotational motion into linear motion in the vertical direction, which can achieve precise height matching of the slider moving structure 333 and reduce the lifting burden on the operator.

[0039] Internal and external telescopic function: The working part of the lifting mechanism 37 can telescopic in the depth direction. Its main body is a U-shaped rod structure 372, with two straight edges movably sleeved on the slider moving structure 333. One straight edge of the rod structure 372 is provided with a helix, which is driven by a stepper motor 371 and an internal transmission component to telescopically extend and retract in the depth direction. When the stepper motor 371 rotates, power is transmitted through, for example, a synchronous belt to drive the extension and retraction of the rod structure 372. The other straight edge of the rod structure 372 forms a sliding fit with the slider moving structure 333 through a sliding bearing to ensure smoothness and precise positioning during the extension and retraction process. The top of the other straight edge of the rod structure 372 can be designed with an anti-slip groove to stabilize the aluminum profile and prevent displacement during the extension and retraction process. When the profile needs to be received, the two stepper motors 371 rotate forward synchronously, causing the two rod structures 372 to extend outward, forming a space between the two rod structures 372 for placing the aluminum profile 5; when the profile needs to be unloaded, the stepper motors 371 rotate in reverse, causing the two rod structures 372 to retract synchronously, and the aluminum profile 5 can then fall smoothly into the storage area 4 of the turnover rack.

[0040] The three-dimensional movement characteristics of the receiving and unloading device 3 enable the operator to easily handle aluminum profiles of different specifications and placement positions, greatly improving work efficiency and operation safety, while reducing the labor intensity of workers. Embodiment 2

[0041] Based on the above-mentioned embodiments, this embodiment provides another implementation of an aluminum profile automatic receiving and unloading turnover rack with integrated processing functions. This embodiment is mainly optimized for mass production environment, while improving the automation degree and operation convenience of the device.

[0042] In this embodiment, the turnover rack main body 1 adopts a reinforced frame structure, and by adding diagonal supports and bottom transverse connecting beams, the stability and carrying capacity of the device are further improved. In addition to the height adjustment, the supporting leg 11 is also provided with a shock pad to reduce vibration during operation and improve processing precision.

[0043] The carrier 2 of this embodiment adopts a modular design, and a T-shaped groove is provided on the top surface of the carrier 2 to facilitate quick installation and removal of various processing modules. At the same time, mounting bases are provided on both sides of the carrier 2 for fixing various auxiliary devices such as measuring instruments, lighting equipment and operation panels. The rack 311 on the carrier 2 is made of high-precision alloy material to improve positioning accuracy and service life.

[0044] To meet different production needs, a slidable processing platform is designed on the carrier 2 of this embodiment, which can be locked at any position. The processing platform is equipped with a multifunctional processing unit, including a quick-change drill bit, a tapping tool and a milling cutter, which can complete multiple processing procedures. The multifunctional processing unit is automatically operated through a servo control system, and the operator can set parameters and select procedures through the control panel.

[0045] The receiving and unloading device 3 of this embodiment further optimizes the ability of multiple devices to work together. The system supports up to four receiving and unloading devices 3 working simultaneously, and realizes synchronous or asynchronous operation through a central controller. Each receiving and unloading device 3 is equipped with a position sensor to monitor its position in real time, ensuring safe operation.

[0046] In this embodiment, the driving mode of the lifting mechanism 37 adopts a bidirectional synchronous belt transmission system instead of the single-step motor 371 driving mode in Embodiment 1. This transmission mode can ensure that the rod body structure 372 on both sides expands and contracts synchronously, preventing deflection under heavy load conditions. The surface of the U-shaped rod body structure 372 is coated with special anti-friction material to reduce wear when in contact with the aluminum profile 5.

[0047] In addition, the embodiment adds an intelligent control system that integrates a PLC controller, a touch screen operation interface, and remote monitoring functions. The operator can achieve one-key start, automatic positioning, and batch processing functions through preset programs. The system is also equipped with fault diagnosis and remote maintenance functions, which can automatically send alerts and suggest solutions when the device encounters abnormalities.

[0048] To improve production flexibility, the embodiment adds adjustable partitions to the turnover rack main body 1, which can adjust the size and layout of the storage area 4 according to different specifications of aluminum profiles 5. In addition, a visual recognition system is installed on the receiving and unloading device 3, which can automatically identify the model and specification of the aluminum profile 5 and adjust the receiving and unloading parameters accordingly to achieve fully automated operation.

[0049] In terms of safety, the embodiment sets up a photoelectric protection device around the device, which automatically slows down or stops when personnel approach the work area, ensuring safe operation. At the same time, each drive unit is equipped with an overload protection mechanism to prevent equipment damage and safety accidents.

[0050] In summary, the embodiment further improves the automation level, operation convenience, and safety of the aluminum profile automatic receiving and unloading turnover rack through multiple technical optimizations, especially suitable for large-scale, multi-specification aluminum profile production environments. Embodiment 3

[0051] Based on the above embodiments, the embodiment provides another implementation of an aluminum profile automatic receiving and unloading turnover rack with integrated processing functions, which is mainly optimized for small-batch, multi-variety production environments, emphasizing the flexibility and rapid switching capability of the device.

[0052] In this embodiment, the turnover rack main body 1 adopts a lightweight design, with a frame structure made of aviation-grade aluminum alloy material, which not only ensures sufficient strength but also reduces the overall weight, facilitating movement and arrangement within the workshop. The feet 11 are designed as quick-locking universal wheel structures, which can be easily pushed and locked when fixed, improving the mobility of the device.

[0053] The cradle 2 in this embodiment adopts a quick-disassembly modular structure, with standardized interfaces between each functional unit, allowing for installation and disassembly without tools. The T-shaped slots on the top surface of the cradle 2 adopt standardized dimensions, compatible with common clamps and tooling on the market, improving the openness and expandability of the system.

[0054] To adapt to the characteristics of small batch and multi-variety production, the receiving and unloading device 3 of the embodiment is particularly optimized, and a quick adjusting mechanism is designed. The device body 38 adopts a lightweight aluminum alloy structure, and is internally configured with a weight reduction cavity, which is convenient for single-person operation, movement and adjustment. The translation driving motor 312 is equipped with a manual quick unlocking device, which can be unlocked from the rack 311 through simple pulling operation, realizing quick manual adjustment of the receiving and unloading device 3, and meeting the quick switching demand in urgent production. When locked, the device body 38 and the carrier 2 are instantaneously fixed through the buckle type locking mechanism, improving the production switching efficiency.

[0055] The up-down driving motor 331 is equipped with a knob type manual adjusting function. In the case of motor failure or power failure, the height can be adjusted by manually rotating the knob, ensuring the continuity of production.

[0056] The lifting mechanism 37 further optimizes the adaptability in the embodiment. The rod body structure 372 surface is increased with a quick replacement type pad system, which can quickly replace pads of different materials and shapes according to the shape and surface characteristics of different aluminum profiles 5, such as anti-skid rubber, soft foam or hard nylon, etc., to avoid damage to the profile surface. The stepping motor 371 and the rod body structure 372 are additionally provided with an emergency manual disengaging mechanism. When the equipment fails, the operator can quickly release the motor locking and manually adjust the extension position of the rod body structure 372 to ensure uninterrupted production.

[0057] In the storage area 4 of the turnover frame main body 1, the embodiment designs a quick adjusting type separation system. Through the movable separation plate and the elastic fixing mechanism, the operator can quickly adjust the layout of the storage area 4 without using any tools, to adapt to aluminum profiles 5 of different sizes and quantities. The separation plate is made of lightweight composite material, which can be adjusted by one hand, and a soft protective layer is designed on the plate surface to avoid scratching the surface of the aluminum profile.

[0058] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application, and various modifications of the embodiments defined herein will be apparent to those skilled in the art without departing from the spirit or principles of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will be consistent with the widest scope of principles and novel features disclosed herein.

Claims

1. An automated receiving and unloading carousel for integrated processing functions of aluminum profiles, characterized by, The utility model relates to a kind of aluminum profile processing platform, including: Turnover frame main body (1) with aluminum profile placement area (4); Hitch (2) is installed on the top of the turnover frame main body (1); At least two independent receiving and unloading devices (3) are movable and locked along the length direction of the hitch (2), for receiving and unloading aluminum profile (5); Wherein, the hitch (2) is designed as an expandable processing platform, for installing processing device.

2. The automated receiving and unloading carousel for aluminum shapes according to claim 1, characterized in that, The turnover frame main body (1) is welded by square steel pipe, and the bottom is provided with adjustable height supporting leg (11).

3. The aluminum mill automation receiving and unloading carousel of claim 1 wherein, Drilling and tapping device is movably installed on the hitch (2).

4. The aluminum mill automation receiving and unloading carousel of claim 1 wherein, The receiving and unloading device (3) includes: Device body (38) can move horizontally along the hitch (2); Up-down adjusting mechanism (33) is installed on the device body (38); Lifting mechanism (37) is installed on the up-down adjusting mechanism (33), for lifting aluminum profile (5).

5. The aluminum mill automation receiving and unloading carousel of claim 4, wherein, The structure for horizontal movement of the device body (38) includes: Rack (311) is arranged on the hitch (2); Gear is arranged on the receiving and unloading device (3), and cooperates with the rack (311); Translation drive motor (312) is used to drive the gear to rotate, to realize accurate positioning of the device body (38).

6. The aluminum mill automation receiving and unloading carousel of claim 4 wherein, The up-down adjusting mechanism (33) includes: Up-down drive motor (331); Screw rod (332) is rotated by the up-down drive motor (331); Slipper moving structure (333) cooperates with the screw rod (332), and converts rotary motion into linear motion in vertical direction.

7. The aluminum mill automation receiving and unloading carousel of claim 6 wherein, The lifting mechanism (37) includes: U-shaped rod body structure (372), two straight edges are movably sleeved on the slipper moving structure (333), one of which is provided with a solenoid; Stepping motor (371) and built-in transmission assembly cooperate with the solenoid, and drive the rod body structure (372) to stretch in depth direction.

8. The aluminum mill automation receiving and unloading carousel of claim 7, wherein, The other straight edge of the rod body structure (372) is slidably matched with the slipper moving structure (333) through sliding bearing, and the top of the other straight edge is provided with anti-skid groove for stabilizing aluminum profile.

9. The aluminum mill automation receiving and unloading carousel of claim 1 wherein, The hitch (2) adopts modular design, and the top surface is provided with T-shaped groove, and both sides are provided with mounting base for fixing auxiliary device.

10. The aluminum mill automation receiving and unloading carousel of claim 1 wherein, It also includes intelligent control system, including PLC controller, touch screen operation interface and remote monitoring function, for realizing one-key starting, automatic positioning and batch processing function.

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