Grease smearing device for steel wire rope

Abstract

The utility model belongs to the technical field of steel wire rope grease smearing, and particularly relates to a steel wire rope grease smearing device which comprises a steel wire rope and an oil storage barrel, the oil storage barrel is connected with an oil outlet mechanism, the oil outlet mechanism is connected with a smearing mechanism, and the steel wire rope is located in the smearing mechanism. By adjusting the opening and closing degree of the flow control valve and controlling the running speed of the steel wire rope, it is guaranteed that grease is evenly smeared on the steel wire rope, the first oil scraping plate and the second oil scraping plate scrape redundant grease on the surface of the steel wire rope, and grease smearing is more even; the operation is simple, and the manpower investment is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to steel wire rope smearing grease technical field, specifically, the utility model relates to a steel wire rope smearing grease device. BACKGROUND

[0002] Steel wire rope automatic smearing high pressure grease system is a kind of system for smearing grease to the surface and internal space of steel wire rope etc., and is mainly used for the corrosion prevention and lubrication of steel wire rope etc. of marine equipment. Generally, the shipyard still uses the original way to smear oil on steel wire rope, i.e. manual smearing. Workers hold the oilcloth smeared with grease and smear the grease on the surface of steel wire rope by relative sliding, which is of great labor intensity, uneven smearing and certain danger. It is very dangerous to let the equipment drive the relative motion of steel wire rope and let the workers smear the grease by holding the oilcloth. Uneven force is exerted on the holding, and long time will cause the abrasion of one side of steel wire rope and the oilcloth, which will be damaged soon, and cause uneven smearing. Not to mention that the internal space of steel wire rope can be infiltrated with grease to strengthen the corrosion prevention.

[0003] Chinese patent (publication number: 204224025U) discloses a steel wire rope oiling device, which is simple in structure and can automatically smear during the working process of lifting equipment, greatly saving manpower, reducing labor and avoiding the safety risk of workers in the smearing process. However, the steel wire rope oiling device is not uniform in smearing oil on steel wire rope. CONTENT OF THE UTILITY MODEL

[0004] The utility model is to solve the above-mentioned problems, and aims at providing a steel wire rope smearing grease device which can smear oil uniformly, is simple in operation and reduces the labor.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme that a steel wire rope smearing grease device includes a steel wire rope, an oil storage barrel, an oil outlet mechanism connected with the oil storage barrel, a smearing mechanism connected with the oil outlet mechanism, and the steel wire rope is located in the smearing mechanism.

[0006] The smearing mechanism includes a first fixed plate, the first fixed plate is connected with a second fixed plate, the first fixed plate is provided with a first groove, the second fixed plate is provided with a second groove, the first groove and the second groove are connected with the oil outlet mechanism, the steel wire rope is located between the first fixed plate and the second fixed plate, the steel wire rope abuts against the first groove and the second groove, and the first groove and the second groove are connected with the oil outlet mechanism.

[0007] The oil outlet mechanism includes a pneumatic grease pump, the oil inlet of the pneumatic grease pump is communicated with the oil storage barrel through a first connecting pipe, the oil outlet of the pneumatic grease pump is communicated with a second connecting pipe and a third connecting pipe, the second connecting pipe is connected with a first oil inlet, the first oil inlet is communicated with the first groove, the third connecting pipe is connected with a second oil inlet, and the second oil inlet is communicated with the second groove.

[0008] The first fixed plate is provided with a third groove, and the second fixed plate is provided with a fourth groove, the third groove and the fourth groove are in contact with the steel wire rope, and the third groove and the fourth groove are connected with the grease overflow pipe.

[0009] The fourth connecting pipe is connected with the oil outlet of the pneumatic grease pump, and the third connecting pipe is provided with a flow control valve.

[0010] The first fixed plate and the second fixed plate are connected with a fixing mechanism, the fixing mechanism comprises a hinge, one end of the first fixed plate and one end of the second fixed plate are connected through the hinge, the other end of the first fixed plate is provided with a first connecting plate and a second connecting plate, the other end of the second fixed plate is provided with a third connecting plate and a fourth connecting plate, the first connecting plate and the third connecting plate are in contact, the second connecting plate and the fourth connecting plate are in contact, a bolt is arranged between the third connecting plate and the fourth connecting plate, a fixing rope is connected to the bolt, a locking plate is arranged on the fixing rope, and the locking plate is in contact with the third connecting plate.

[0011] The first fixed plate is a semicircular plate, the second fixed plate is a semicircular plate, the second fixed plate is provided with a third fixed plate, the third fixed plate is connected with a locking strap, and the locking strap is connected with a fixing ring.

[0012] The oil storage barrel is provided with a sealing plate, one end of the first fixed plate is provided with a first oil scraping plate, one end of the second fixed plate is provided with a second oil scraping plate, and the steel wire rope is located between the first oil scraping plate and the second oil scraping plate.

[0013] The hinge is at least provided with two, and the third fixed plate is at least provided with two.

[0014] The second fixed plate is provided with a handle, and the pneumatic grease pump is connected with an air regulating valve.

[0015] The technical effect of the utility model is: the pneumatic grease pump is started, the pneumatic grease pump draws out the grease from the oil storage barrel through the first connecting pipe, but when the lubricating grease reaches the closed flow control valve, it will stop, the flow control valve is slowly opened counterclockwise, and the lubricating grease is continuously added. Once the lubricating grease appears in the grease overflow pipe, the flow control valve is closed by clockwise rotation. In this process, the running speed of the steel wire rope is adjusted to ensure that the steel wire rope is evenly coated with grease, and the first oil scraping plate and the second oil scraping plate scrape the excess grease on the surface of the steel wire rope, so that the grease is more evenly coated. BRIEF DESCRIPTION OF DRAWINGS

[0016] The present specification includes the following drawings, and the shown contents are as follows:

[0017] Fig. 1 is a whole mechanism schematic diagram of a steel wire rope greasing device;

[0018] Fig. 2 is a first fixed plate and a second fixed plate structure schematic diagram of a steel wire rope greasing device.

[0019] Marked as: 1, oil storage barrel; 2, oil outlet mechanism; 201, pneumatic grease pump; 202, first connecting pipe; 203, second connecting pipe; 204, third connecting pipe; 205, first oil inlet; 206, second oil inlet; 207, fourth connecting pipe; 208, flow control valve; 3, smearing mechanism; 301, first fixed plate; 302, second fixed plate; 303, first groove; 304, second groove; 305, third groove; 306, fourth groove; 307, grease overflow pipe; 308, third fixed plate; 309, locking strap; 310, fixed ring; 4, fixing mechanism; 401, hinge; 402, first connecting plate; 403, second connecting plate; 404, third connecting plate; 405, fourth connecting plate; 406, bolt; 407, fixed rope; 408, locking plate; 5, sealing plate; 6, first oil scraping plate; 7, second oil scraping plate; 8, handle; 9, air regulating valve; 10, steel wire rope. DETAILED DESCRIPTION

[0020] The specific embodiments of the present application will be further described below with reference to the drawings, and the purpose is to help the technical personnel in the field to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present application, and to help its implementation.

[0021] As Figs. 1-2 shown, a steel wire rope greasing device, including steel wire rope 10, including oil storage barrel 1, oil storage barrel 1 is connected with oil outlet mechanism 2, oil outlet mechanism 2 is connected with smearing mechanism 3, steel wire rope 10 is located in smearing mechanism 3; the oil storage barrel 1 is used for storing the grease required for smearing, and ensures that there is enough grease supply in the smearing process. Responsible for conveying grease from oil storage barrel 1 to smearing mechanism 3. The smearing mechanism 3 smears the grease on the steel wire rope 10.

[0022] The smearing mechanism 3 comprises a first fixed plate 301 connected with a second fixed plate 302, and the first fixed plate 301 and the second fixed plate 302 are made of polyurethane material. The first fixed plate 301 is provided with a first groove 303, and the second fixed plate 302 is provided with a second groove 304. The first groove 303 and the second groove 304 are connected with the oil outlet mechanism 2. The steel wire rope 10 is located between the first fixed plate 301 and the second fixed plate 302, and the steel wire rope 10 abuts against the first groove 303 and the second groove 304. The first groove 303 and the second groove 304 are connected with the oil outlet mechanism 2. The first fixed plate 301 and the second fixed plate 302 are connected, so as to fix the steel wire rope 10 between the first fixed plate 301 and the second fixed plate 302. The oil outlet mechanism 2 is responsible for delivering oil into the first groove 303 and the second groove 304, and the steel wire rope 10 smears oil in the first groove 303 and the second groove 304.

[0023] The oil outlet mechanism 2 comprises a pneumatic grease pump 201. An oil inlet of the pneumatic grease pump 201 is communicated with the oil storage barrel 1 through a first connecting pipe 202. An oil outlet of the pneumatic grease pump 201 is communicated with a second connecting pipe 203 and a third connecting pipe 204. The second connecting pipe 203 is connected with a first oil inlet 205, and the first oil inlet 205 is communicated with the first groove 303. The third connecting pipe 204 is connected with a second oil inlet 206, and the second oil inlet 206 is communicated with the second groove 304. At the beginning, the high-pressure lubricating grease flow control valve 7 is ensured to be closed, and then the air adjusting valve 9 is opened to open the air supply device of the pneumatic grease pump 201. The pneumatic grease pump 201 is started, and the pneumatic grease pump 201 provides the oil lubricant at a maximum speed of about 4.5 kg / min and a pressure of about 37.8 Mpa. The maximum working air pressure of the pneumatic grease pump 201 is about 0.8 Mpa. The pneumatic grease pump 201 draws out the oil from the oil storage barrel 1 through the first connecting pipe 202, but when the lubricating oil reaches the closed flow control valve 7, the lubricating oil will stop, and the air adjusting valve 9 is set to 5.5 bar. The flow control valve 7 is slowly opened counterclockwise, and the lubricating oil continues to be filled. Once the lubricating oil appears in the oil overflow pipe 307, the flow control valve 7 is closed by clockwise rotation. During the process, the opening degree of the flow control valve 7 and the running speed of the steel wire rope 10 are adjusted to ensure that the steel wire rope 10 is evenly smeared with oil.

[0024] The oil is transported from the oil outlet of the pneumatic grease pump 201 to the second connecting pipe 203 and the third connecting pipe 204, and then the oil enters the first groove 303 through the second connecting pipe 203 and enters the second groove 304 through the third connecting pipe 204. The steel wire rope 10 smears oil in the first groove 303 and the second groove 304.

[0025] The first fixed plate 301 is provided with a third groove 305, and the second fixed plate 302 is provided with a fourth groove 306. The third groove 305 and the fourth groove 306 are in contact with the steel wire rope 10. The third groove 305 and the fourth groove 306 are connected with a grease overflow pipe 307. The grease overflow pipe 307 can recycle the excess grease on the steel wire rope 10 in the third groove 305 and the fourth groove 306.

[0026] The second connecting pipe 203 and the third connecting pipe 204 are communicated with a fourth connecting pipe 207. The fourth connecting pipe 207 is connected with the oil outlet of the pneumatic grease pump 201. The third connecting pipe 204 is provided with a flow control valve 208. The flow control valve 208 can control the flow of the grease. By adjusting the opening degree of the flow control valve 208, the running speed of the steel wire rope 10 can be controlled to ensure that the grease is evenly coated on the steel wire rope 10. The fourth connecting pipe 207 transmits the grease to the second connecting pipe 203 and the third connecting pipe 204.

[0027] The first fixed plate 301 and the second fixed plate 302 are connected with a fixing mechanism 4. The fixing mechanism 4 includes a hinge 401. One end of the first fixed plate 301 and one end of the second fixed plate 302 are connected through the hinge 401. The other end of the first fixed plate 301 is provided with a first connecting plate 402 and a second connecting plate 403. The other end of the second fixed plate 302 is provided with a third connecting plate 404 and a fourth connecting plate 405. The first connecting plate 402 and the third connecting plate 404 are in contact. The second connecting plate 403 and the fourth connecting plate 405 are in contact. A bolt 406 is arranged between the third connecting plate 404 and the fourth connecting plate 405. The bolt 406 is connected with a fixing rope 407. The fixing rope 407 is provided with a locking plate 408. The locking plate 408 is in contact with the third connecting plate 404. The hinge 401 allows the first fixed plate 301 and the second fixed plate 302 to rotate. By contacting the first connecting plate 402 and the third connecting plate 404, and contacting the second connecting plate 403 and the fourth connecting plate 405, and winding them up with the fixing rope 407, and finally clamping the locking plate 408 on the third connecting plate 404, the first fixed plate 301 and the second fixed plate 302 are fixed.

[0028] The first fixed plate 301 is a semicircular plate, and the second fixed plate 302 is a semicircular plate. The second fixed plate 302 is provided with a third fixed plate 308. The third fixed plate 308 is connected with a locking strap 309. The locking strap 309 is connected with a fixing ring 310. The first fixed plate 301 and the second fixed plate 302 are semicircular plates, which can avoid causing harm to the operator. One end of the locking strap 309 is connected with the third fixed plate 308, and the other end is connected with the fixing ring 310 at other positions for fixation, which can prevent the first fixed plate 301 and the second fixed plate 302 from moving when the steel wire rope 10 moves.

[0029] The sealing plate 5 is arranged on the oil storage barrel 1, the first fixed plate 301 is provided with the first oil scraping plate 6 at one end, the second fixed plate 302 is provided with the second oil scraping plate 7 at one end, and the steel wire rope 10 is located between the first oil scraping plate 6 and the second oil scraping plate 7. The first oil scraping plate 6 and the second oil scraping plate 7 are made of aluminum alloy, the first oil scraping plate 6 and the second oil scraping plate 7 scrape off the excess grease on the surface of the steel wire rope 10, so that the grease is more evenly applied, and the first oil scraping plate 6 and the second oil scraping plate 7 are fixed on the end portion by using hexagonal fastening bolts.

[0030] The hinge 401 is arranged at least in two, and the third fixed plate 308 is arranged at least in two. Arranging multiple hinges 401 can make the connection of the first fixed plate 301 and the second fixed plate 302 more stable. Arranging the third fixed plate 308 at least in two can make the oiling of the steel wire rope 10 more stable and not move with the steel wire rope 10.

[0031] The second fixed plate 302 is provided with the handle 8, the handle 8 is formed by splicing two L-shaped plates, which is convenient for the operator to pick up and put down, the pneumatic grease pump 201 is connected with the air regulating valve 9, the air supply device of the pneumatic grease pump 201 is opened through the air regulating valve 9, and the pneumatic grease pump 201 is started.

[0032] Effects of the embodiment

[0033] The steel wire rope 10 is fixed between the first fixed plate 301 and the second fixed plate 302, the oil outlet mechanism 2 is responsible for delivering the grease into the first groove 303 and the second groove 304, the steel wire rope 10 is coated with the grease in the first groove 303 and the second groove 304, at the beginning, first ensure that the high-pressure lubricating grease flow control valve 7 is closed, then the air supply device of the pneumatic grease pump 201 is opened through the air regulating valve 9, the pneumatic grease pump 201 is started, the pneumatic grease pump 201 draws out the grease from the oil storage barrel 1 through the first connecting pipe 202, but when the lubricating grease reaches the closed flow control valve 7, the drawing of the lubricating grease will stop, and the air regulating valve 9 is set to 5.5 bar. The flow control valve 7 is slowly opened counterclockwise, and the lubricating grease continues to be added. Once the lubricating grease appears in the grease overflow pipe 307, the flow control valve 7 is closed by clockwise rotation. In this process, the opening degree of the flow control valve 7 is adjusted and the running speed of the steel wire rope 10 is controlled to ensure that the steel wire rope 10 is evenly coated with the grease, and the first oil scraping plate 6 and the second oil scraping plate 7 scrape off the excess grease on the surface of the steel wire rope 10, so that the grease is more evenly applied.

[0034] The utility model is described exemplarily above in combination with the drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned mode. As long as various non-essential improvements are made by adopting the method concept and technical scheme of the utility model, or the above-mentioned concept and technical scheme of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A steel wire rope grease application device comprising a steel wire rope (10), characterized in that: The utility model provides an oiling device, including oil storage bucket (1), oiling mechanism (2) is connected to oil storage bucket (1), the oiling mechanism (2) is connected with smearing mechanism (3), and the steel wire rope (10) is located in smearing mechanism (3), and smearing mechanism (3) includes first fixed plate (301), and first fixed plate (301) is connected second fixed plate (302), and first fixed plate (301) is opened first slot (303), and second fixed plate (302) is opened second slot (304), and first slot (303) and second slot (304) are connected oiling mechanism (2), and the steel wire rope (10) is located between first fixed plate (301) and first fixed plate (301), and the steel wire rope (10) is with first slot (303) and second slot (304) and is in contact, and first slot (303) and second slot (304) are connected with oiling mechanism (2), and the oiling mechanism (2) includes pneumatic grease pump (201), and the oil inlet of pneumatic grease pump (201) is communicated with oil storage bucket (1) through first connecting pipe (202), and the oil outlet of pneumatic grease pump (201) is communicated with second connecting pipe (203) and third connecting pipe (204), and second connecting pipe (203) is connected with first oil inlet (205), and first oil inlet (205) is communicated with first slot (303), and third connecting pipe (204) is connected with second oil inlet (206), and second oil inlet (206) is communicated with second slot (304).

2. A device for applying grease to a steel wire rope as defined in claim 1, characterized in that: First fixed plate (301) is opened third slot (305), and second fixed plate (302) is opened fourth slot (306), and third slot (305) and fourth slot (306) are in contact with steel wire rope (10), and third slot (305) and fourth slot (306) are connected with grease overflow pipe (307).

3. A device for applying grease to a steel wire rope as defined in claim 1, characterized in that: Second connecting pipe (203) and third connecting pipe (204) are communicated with fourth connecting pipe (207), and fourth connecting pipe (207) is connected with the oil outlet of pneumatic grease pump (201), and flow control valve (208) is arranged on third connecting pipe (204).

4. A device for applying grease to a steel wire rope as defined in claim 3, characterized in that: The first fixed plate (301) and the second fixed plate (302) are connected with a fixing mechanism (4), the fixing mechanism (4) comprises a hinge (401), one end of the first fixed plate (301) and one end of the second fixed plate (302) are connected through the hinge (401), the other end of the first fixed plate (301) is provided with a first connecting plate (402) and a second connecting plate (403), the other end of the second fixed plate (302) is provided with a third connecting plate (404) and a fourth connecting plate (405), the first connecting plate (402) and the third connecting plate (404) abut, the second connecting plate (403) and the fourth connecting plate (405) abut, a bolt (406) is arranged between the third connecting plate (404) and the fourth connecting plate (405), a fixing rope (407) is connected on the bolt (406), a locking plate (408) is arranged on the fixing rope (407), and the locking plate (408) abuts against the third connecting plate (404).

5. A device for applying grease to a steel wire rope as defined in claim 4, characterized in that: The first fixed plate (301) is a semicircular plate, the second fixed plate (302) is a semicircular plate, a third fixed plate (308) is arranged on the second fixed plate (302), the third fixed plate (308) is connected with a locking strap (309), and the locking strap (309) is connected with a fixing ring (310).

6. A device for applying grease to a steel wire rope as defined in claim 1, characterized in that: The oil storage barrel (1) is provided with a sealing plate (5), one end of the first fixed plate (301) is provided with a first oil scraping plate (6), one end of the second fixed plate (302) is provided with a second oil scraping plate (7), and the steel wire rope (10) is located between the first oil scraping plate (6) and the second oil scraping plate (7).

7. A device for applying grease to a steel wire rope as defined in claim 5, characterized in that: The hinge (401) is provided with at least two, and the third fixed plate (308) is provided with at least two.

8. A device for applying grease to a steel wire rope as defined in claim 1, characterized in that: A handle (8) is arranged on the second fixed plate (302), and the pneumatic grease pump (201) is connected with an air adjusting valve (9).

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