Abnormal early warning device for production equipment

Abstract

The utility model provides a production equipment abnormity early warning device which comprises an early warning device mounting plate, connecting through holes are formed in the four edges of the early warning device mounting plate, the mounting plate is provided with a base connecting piece, a length adjusting pneumatic cylinder is arranged above the early warning device mounting plate, and the length adjusting pneumatic cylinder is provided with a length adjusting pneumatic telescopic rod. The length adjusting air pressure telescopic rod is connected with an abnormity early warning shell, by arranging an abnormity early warning red lamp ring, a warning signal can be sent out in time when the production equipment is abnormal, a worker can rapidly take measures, the problem is prevented from being further expanded, and equipment damage and production loss are reduced. The normal operation green lamp ring and the equipment maintenance orange lamp ring are arranged to respectively represent the normal operation state and the maintenance state of the equipment, so that a worker can clearly know the working condition of the equipment, and the working efficiency and the accuracy are improved. And the length adjusting pneumatic cylinder and the connecting rod enable the position of the abnormity early warning shell to be adjusted according to actual needs, and the practicability of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the production equipment abnormal early warning field, specifically, relate to a production equipment abnormal early warning device. BACKGROUND

[0002] In modern industrial production, the normal operation of production equipment is crucial to the production efficiency and product quality of enterprises. However, the existing production equipment monitoring system has some shortcomings.

[0003] At present, many enterprises still rely on manual inspection of equipment during production, which is not only inefficient, but also prone to omissions and unable to timely detect equipment abnormalities. Some enterprises have adopted automated monitoring systems, but these systems often have problems such as delayed warnings and unclear equipment status displays. When equipment malfunctions, workers cannot quickly determine the specific situation, leading to delayed handling and affecting production progress, increasing the risk of equipment damage and maintenance costs.

[0004] In addition, the existing equipment monitoring device has certain difficulties in installation and adjustment, lacks flexibility, and cannot well adapt to different types and specifications of production equipment. Therefore, we improve it and propose a production equipment abnormal early warning device. UTILITY MODEL CONTENT

[0005] The utility model aims at the problems existing in the background technology. In order to realize the above-mentioned utility model purpose, the utility model provides the following technical scheme: a production equipment abnormal early warning device, comprising a warning device mounting plate, a connecting through hole is formed at the four edges of the warning device mounting plate, the mounting plate is provided with a base connecting piece, a length adjusting pneumatic cylinder is arranged above the warning device mounting plate, the length adjusting pneumatic cylinder is provided with a length adjusting pneumatic telescopic rod, and the length adjusting pneumatic telescopic rod is connected with an abnormal early warning shell.

[0006] As a preferred technical scheme of the utility model, a U-shaped groove is arranged on the base connecting piece, and circular side plates 31 are arranged on both sides of the U-shaped groove.

[0007] As a preferred technical scheme of the utility model, a side edge through hole is formed in the circular side plate, and a rotating shaft is inserted into the side edge through hole.

[0008] As a preferred technical scheme of the utility model, a rotating ring is sleeved on the outer surface of the rotating shaft, and the rotating ring is connected with the connecting rod.

[0009] As a preferred technical scheme of the utility model, the connecting rod is connected with the base of the length adjusting pneumatic cylinder.

[0010] As the technical scheme of the utility model is optimized, the abnormal early warning shell body is provided with an abnormal early warning red ring lamp at the top, an normal operation green ring lamp in the middle, and an equipment maintenance orange ring lamp at the bottom.

[0011] As the technical scheme of the utility model is optimized, the abnormal early warning red ring lamp, the normal operation green ring lamp and the equipment maintenance orange ring lamp are provided with a spacing ring.

[0012] As the technical scheme of the utility model is optimized, the abnormal early warning shell body is provided with an abnormal early warning red ring lamp at the top, an normal operation green ring lamp in the middle, and an equipment maintenance orange ring lamp at the bottom.

[0013] Compared with the prior art, the utility model has the advantages that: in the scheme of the utility model, 1. timely early warning: through the abnormal early warning red ring lamp, an alarm signal can be sent in time when the production equipment is abnormal, so that the staff can take measures quickly, avoid the problem from being further enlarged, and reduce equipment damage and production loss.

[0014] 2. clear equipment state: the normal operation green ring lamp and the equipment maintenance orange ring lamp are arranged in the device, which respectively represent the normal operation and the state needing maintenance of the equipment, so that the staff can clearly understand the working condition of the equipment, and the working efficiency and accuracy are improved.

[0015] 3. flexible installation: the connecting through holes are formed at the four edges of the early warning device mounting plate, so that the device can be installed at a suitable position of the production equipment, and the device has high flexibility and adaptability.

[0016] 4. adjustability: the length adjusting pneumatic cylinder and the connecting rod are designed, so that the position of the abnormal early warning shell body can be adjusted according to actual needs, and the applicability of the device is improved.

[0017] 5. simple structure: the structure of the device is relatively simple, and the device is easy to manufacture and maintain, so that the production cost and maintenance difficulty are reduced.

[0018] 6. improve safety: the device can effectively improve the safety of the production process and reduce the possibility of accidents by discovering the equipment abnormality in time and processing it.

[0019] 7. dustproof protection: the upper cover plate arranged on the abnormal early warning shell body can play a dustproof role, which helps to prolong the service life of the device. DETAILED DESCRIPTION

[0020] Figure 1 The utility model provides a structural schematic view;

[0021] Figure 2 The utility model provides a partial structural schematic view;

[0022] Figure 3 Part structure schematic view provided by the utility model;

[0023] Figure 4 Part structure schematic view provided by the utility model.

[0024] Figure 5 Part structure schematic view provided by the utility model.

[0025] Indicated in the figure:

[0026] 1, early warning device mounting plate;11, connecting through hole;2, base connecting piece;3, U-shaped groove;31, round side plate;311, side through hole;312, rotating shaft;4, rotating ring;5, connecting rod;6, length adjusting pneumatic cylinder;62, length adjusting pneumatic telescopic rod;7, abnormal early warning shell;8, abnormal early warning red ring;9, normal operation green ring;10, equipment maintenance orange ring;11, spacing ring;12, upper cover plate. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments.

[0028] Therefore, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the utility model. It should be noted that the embodiments in the utility model and the features and technical solutions in the embodiments can be combined with each other without conflict, and similar reference numbers and letters represent similar items in the following drawings, so that once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0029] Embodiment 1: please refer to Figures 1-5The utility model provides a production equipment abnormal early warning device, including early warning device mounting plate 1, the four edges of early warning device mounting plate 1 are equipped with connecting through -hole 101, and the mounting plate 1 is provided with base connecting piece 2, and the top of early warning device mounting plate 1 is provided with length adjustment pneumatic cylinder 6, and length adjustment pneumatic cylinder 6 is provided with length adjustment pneumatic telescopic rod 62, and length adjustment pneumatic telescopic rod 62 is connected with abnormal early warning shell 7. U -shaped groove 3 is arranged on base connecting piece 2, and the two sides of U -shaped groove 3 are provided with circular side plate 31. Side edge through -hole 311 is formed in circular side plate 31, and rotating shaft 312 is inserted into side edge through -hole 311. Rotating ring 4 is sleeved on the outer surface of rotating shaft 312, and rotating ring 4 is connected with connecting rod 5. Connecting rod 5 is connected with the base of length adjustment pneumatic cylinder 6.

[0030] Abnormal early warning red ring 8 is arranged on the top of abnormal early warning shell 7, normal operation green ring 9 is arranged in the middle of abnormal early warning shell 7, and equipment maintenance orange ring 10 is arranged at the bottom of abnormal early warning shell 7. Interval ring 11 is arranged between abnormal early warning red ring 8, normal operation green ring 9 and equipment maintenance orange ring 10. Upper cover plate 12 is arranged on the upper portion of abnormal early warning shell 7.

[0031] The working principle of the production equipment abnormal early warning device is as follows: the whole device is installed at a suitable position of the production equipment through the connecting through -hole 101 at the four edges of early warning device mounting plate 1. U -shaped groove 3 on base connecting piece 2 and side edge through -hole 311 on circular side plate 31 are used to insert rotating shaft 312, and rotating ring 4 on the outer surface of rotating shaft 312 can rotate around rotating shaft 312, thereby driving connecting rod 5 connected therewith to move.

[0032] Connecting rod 5 is connected with the base of length adjustment pneumatic cylinder 6, and when the production equipment is running, length adjustment pneumatic telescopic rod 62 of length adjustment pneumatic cylinder 6 performs telescopic action according to the running state of the equipment.

[0033] When the production equipment is running normally, normal operation green ring 9 is lit, indicating that the equipment is running normally.

[0034] If the production equipment appears abnormal condition, length adjustment pneumatic telescopic rod 62 will make corresponding telescopic action, drive abnormal early warning shell 7 to move, at this time, abnormal early warning red ring 8 is lit, reminding the staff that the equipment is abnormal and needs to be checked and handled.

[0035] When the equipment needs to be repaired, length adjustment pneumatic telescopic rod 62 is actuated again, so that equipment maintenance orange ring 10 is lit, prompting the staff to repair the equipment.

[0036] The interval ring 11 between the abnormal warning red light ring 8, the normal operation green light ring 9 and the equipment maintenance orange light ring 10 plays a role of distinguishing and identifying, which facilitates the staff to quickly identify the state of the equipment. The upper cover plate 12 arranged at the upper part of the abnormal warning shell 7 plays a role of protection and dust prevention.

[0037] In the embodiment 2, the abnormal warning device for production equipment comprises a warning device mounting plate 1, a connecting through hole 101 is arranged at each side of the warning device mounting plate 1, a base connecting piece 2 is arranged on the mounting plate 1, a U-shaped groove 3 is arranged on the base connecting piece 2, and a circular side plate 31 is arranged at each side of the U-shaped groove 3. A side edge through hole 311 is arranged on the circular side plate 31, and a rotating shaft 312 is inserted into the side edge through hole 311. A rotating ring 4 is sleeved on the outer surface of the rotating shaft 312, and the rotating ring 4 is connected with a connecting rod 5. The connecting rod 5 is connected with the base of a length adjusting pneumatic cylinder 6, the length adjusting pneumatic cylinder 6 is provided with a length adjusting pneumatic telescopic rod 62, and the length adjusting pneumatic telescopic rod 62 is connected with an abnormal warning shell 7.

[0038] An abnormal warning red light ring 8 is arranged at the top of the abnormal warning shell 7, a normal operation green light ring 9 is arranged in the middle of the abnormal warning shell 7, and an equipment maintenance orange light ring 10 is arranged at the bottom of the abnormal warning shell 7. An interval ring 11 is arranged between the abnormal warning red light ring 8, the normal operation green light ring 9 and the equipment maintenance orange light ring 10. An upper cover plate 12 is arranged at the upper part of the abnormal warning shell 7.

[0039] The working process of the abnormal warning device for production equipment is as follows: installation device: through the connecting through hole 101 arranged at each side of the warning device mounting plate 1, the warning device is fixedly installed at a suitable position of the production equipment.

[0040] Normal operation of the equipment: when the production equipment is normally operated, the length adjusting pneumatic telescopic rod 62 of the length adjusting pneumatic cylinder 6 is kept at a corresponding position, at this time, the normal operation green light ring 9 in the middle of the abnormal warning shell 7 is lighted, indicating that the equipment is normally operated.

[0041] Abnormal detection: during the operation of the equipment, the system will monitor the parameters of the equipment in real time.

[0042] Abnormal warning: if the abnormal situation of the equipment is monitored, the system will control the length adjusting pneumatic telescopic rod 62 to perform the telescopic action, drive the abnormal warning shell 7 to move, make the abnormal warning red light ring 8 at the top of the abnormal warning shell 7 lighted, and send the abnormal warning signal to the staff.

[0043] Equipment maintenance prompt: when the abnormal situation of the equipment is more serious and needs to be maintained, the system will control the length adjusting pneumatic telescopic rod 62 to act again, make the equipment maintenance orange light ring 10 at the bottom of the abnormal warning shell 7 lighted, and prompt the staff to maintain the equipment.

[0044] The above embodiments are only used to illustrate the technical solutions described in the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the above embodiments, the present application is not limited to the above specific embodiments, and any modification or equivalent replacement of the present application is possible. Any technical solution and improvement that does not deviate from the spirit and scope of the present application is included in the scope of the claims of the present application.

Claims

1. A production equipment abnormality early warning device, comprising an early warning device mounting plate (1), a connecting through hole (101) is formed at the four edges of the early warning device mounting plate (1), and the mounting plate (1) is provided with a base connecting piece (2), characterized in that, The length adjusting pneumatic cylinder (6) is arranged above the early warning device mounting plate (1), and is provided with a length adjusting pneumatic telescopic rod (62), and the length adjusting pneumatic telescopic rod (62) is connected with an abnormal early warning shell (7).

2. The abnormality early warning device for a production facility according to Claim 1, wherein The U-shaped groove (3) is arranged on the base connecting piece (2), and the two sides of the U-shaped groove (3) are provided with circular side plates (31).

3. The abnormality early warning device for a production facility according to claim 2, characterized by The side edge through holes (311) are arranged on the circular side plates (31), and the rotating shafts (312) are inserted into the side edge through holes (311).

4. The abnormality early warning device for a production facility according to claim 3, characterized by The rotating rings (4) are sleeved on the outer surfaces of the rotating shafts (312), and the rotating rings (4) are connected with the connecting rods (5).

5. The abnormality early warning device for a production facility according to claim 4, characterized by The connecting rods (5) are connected with the bases of the length adjusting pneumatic cylinders (6).

6. The abnormality early warning device for a production facility according to claim 5, wherein The abnormal early warning red light rings (8) are arranged on the top of the abnormal early warning shell (7), the normal operation green light rings (9) are arranged in the middle of the abnormal early warning shell (7), and the equipment maintenance orange light rings (10) are arranged on the bottom of the abnormal early warning shell (7).

7. The abnormality early warning device for a production facility according to claim 6, wherein The interval rings (11) are arranged between the abnormal early warning red light rings (8), the normal operation green light rings (9) and the equipment maintenance orange light rings (10).

8. The abnormality early warning device for a production facility according to claim 7, characterized by The upper cover plates (12) are arranged on the upper portions of the abnormal early warning shells (7).

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