Automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristic
By designing an integrated plastic shell structure for automotive fault diagnosis adapters, the problems of insufficient structural strength and foolproof performance of existing OBD16 adapters have been solved, achieving high strength and preventing misinsertion, and extending service life.
Patent Information
- Application Number
- CN202422019842.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing OBD16 adapter has low structural strength, is prone to damage due to misinsertion, lacks effective foolproof measures, and has a short service life.
The automotive diagnostic adapter features a one-piece molded housing structure, including OBD male plugs and HDB male plugs. It is designed with a foolproof notch and stainless steel retaining springs to enhance connection stability, and uses one-piece injection molding and recessed design to prevent misinsertion and deformation.
The structural strength and anti-misinsertion performance of the adapter have been improved, preventing structural damage caused by misinsertion and extending its service life.
Smart Images

Figure CN223912022U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of automobile fault diagnosis, especially to a automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics. BACKGROUND
[0002] The OBD diagnosis adapter is a hardware adapter matched with an automobile fault diagnosis instrument to diagnose a vehicle to be repaired. One end of the adapter is connected to a diagnosis main line, and the other end of the diagnosis main line is connected to a diagnosis instrument. Then, the adapter is inserted into an OBD16 diagnosis female seat to establish communication between the diagnosis instrument and the vehicle, so that the vehicle can perform signal interaction, fault detection, programming, and other operations.
[0003] The existing OBD16 male plug is made of soft rubber, which is easy to deform and difficult to plug into the vehicle. In some use scenarios, when an HDB15 connector is needed, the connection between the OBD16 adapter and the main line is only dependent on the connection stiffness of the HDB15 connector itself, which may cause the core connection part to collapse in extreme conditions. The HDB15 male end is only partially protected by soft rubber, and accidental dropping may cause the tin-plated iron to deform and be unable to connect.
[0004] In addition, the HDB15 male port is flush with the soft plastic protection, and the anti-misplug effect is not good. When the operator reverses the plug, the HDB15 anode contactor is still easy to bend and deform, causing the signal needle inside the HDB15 connector to be offset or deformed, and the signal cannot be connected and used, resulting in misdiagnosis of the diagnosis instrument or damage to the vehicle and the vehicle diagnosis instrument.
[0005] Therefore, the present technical solution provides an automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics, which has an integrated plastic shell with high-strength structure, anti-misplug, and foolproof features, and a long service life. SUMMARY
[0006] The technical solution of the utility model aims to at least solve one of the technical problems in the related art. Therefore, the main purpose of the utility model is to provide an automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics, which aims to solve the problems of low structural strength, easy misplug damage, lack of perfect foolproof measures, and short service life of the OBD16 adapter with an HDB15 connector in the prior art.
[0007] To achieve the above-mentioned purpose, the utility model provides an automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics, which comprises an adapter main body composed of an outer shell main body, an OBD male plug, an HDB male plug, and a connecting head.
[0008] The OBD male plug comprises a shell connected to one end of the shell body, a tongue piece arranged inside the shell, and a contact arranged on both sides of the tongue piece, and a clamping spring piece is arranged at the opening of one end of the shell,
[0009] The HDB male plug comprises an outer frame connected to the other end of the shell body, a marco slot arranged inside the outer frame, and a terminal arranged inside the marco slot, and a foolproof notch is arranged at the opening of the outer frame,
[0010] One side of the connection main head is provided with a protrusion corresponding to the foolproof notch, and one end of the connection main head is provided with a plug-in head corresponding to the marco slot and the terminal,
[0011] The outer frame and the shell body are integrally formed.
[0012] Further, the marco slot is provided with a fixing hole, and the connection main head is provided with a through hole corresponding to the fixing hole.
[0013] Further, the marco slot and the outer frame are left with a clearance.
[0014] Further, the clamping spring piece is made of stainless steel.
[0015] Further, the middle part of the clamping spring piece is outwardly expanded.
[0016] Further, the marco slot and the terminal are arranged in the outer frame.
[0017] The automobile fault diagnosis adapter has the advantages of high strength, foolproof insertion, and prevention of structure damage caused by misinsertion and overinsertion.
[0018] The automobile fault diagnosis adapter has the advantages of high strength, foolproof insertion, and prevention of structure damage caused by misinsertion and overinsertion. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the embodiments of the present application or the utility model technical scheme in the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative labor.
[0020] Figure 1 It is the overall structure schematic view of the adapter main body in the utility model.
[0021] Figure 2 It is the preliminary disassembly structure schematic view of the OBD male plug, the HDB male plug and the connection main head in the utility model.
[0022] Figure 3 It is the structure schematic view of each component on one side of the OBD male plug in the utility model.
[0023] Figure 4 It is the structure schematic view of each component on one side of the HDB male plug in the utility model.
[0024] Figure 5 It is the schematic view of each component of the connection main head in the utility model.
[0025]
Main components / assembly figure mark explanation
[0026]
[0027] DETAILED DESCRIPTION
[0028] As follows:
[0029] Please refer to the attached Figures 1-5 ,
[0030] The main structure includes the adapter main body 1 composed of the shell main body 11, the OBD male plug 10, the HDB male plug 12 and the connection head, the OBD male plug 10 includes the shell 100 connected to one end of the shell main body 11, the tongue piece 101 is arranged in the shell 100, the contactor 102 is arranged on both sides of the tongue piece 101, the clamping spring piece 103 is arranged at the opening of one end of the shell 100, the outer frame 120 is connected to the other end of the shell main body 11, the mar mouth slot 124 is arranged in the outer frame 120, the terminal 121 is arranged in the mar mouth slot 124, the foolproof notch 123 is arranged at the opening of the outer frame 120, the protruding block 130 corresponding to the foolproof notch 123 is arranged on one side of the connection main head 13, the plug hole head 131 corresponding to the mar mouth slot 124 and the terminal 121 is arranged at one end of the connection main head 13, the outer frame 120 and the shell 100 are different in external contour, and the shell main body 11, the outer frame 120 and the shell 100 are integrated into a plastic shell structure.
[0031] The working principle is as follows:
[0032] The OBD male plug, the HDB male plug 12 and the connecting main head 13 are integrated by one-piece injection molding after the OBD male plug and the HDB male plug 12 are welded according to the process joint mode. The outer shape structure is as follows: one end is the OBD male plug, mainly connected with the output interface of the automobile; one end is the HDB male plug 12 connected with the diagnostic wire harness; and the middle part is the engineering plastic PVC full-surrounding structure, which can be used in various extreme environments to achieve oil-proof, rain-proof, shock-proof and drop-resistant. The product is small in size, simple in operation, convenient to use, and good in error-proof and fool-proof performance.
[0033] The OBD male plug is made of engineering plastic to solve the cracking problem caused by over-tight plugging in extreme environments. The original inner skeleton and PVC soft rubber structure are replaced by engineering plastic. The one-piece injection molded OBD male plug structure (PC+ABS) is mainly composed of a protective shell 100, a stainless steel clamping spring piece 103 and a plurality of anode metal contactors 102. The plastic main body is in a "day" shape half-surrounding structure from the front. The metal contactors 102 are first placed in the plastic injection mold through a jig, and then the engineering plastic (PC plastic) is injected into the mold by an injection molding machine, tightly wrapping the specific positions of the anode metal contactors 102. After the plastic cools and solidifies, the protective shell 100 and the butt joint guide opening tongue piece 101 (butt joint guide) are formed. The bottom has a 7.8mm wide and 13.3mm long pre-slot and a 7.8mm wide and 0.7mm pre-hole for assembling the stainless steel clamping spring piece 103. A groove is designed at the tail for molding with the dissolved engineering plastic (PVC), realizing product fastening and stability.
[0034] The stainless steel clamping spring piece 103 is a key component of the OBD male plug, and its structure design and material selection are crucial. The clamping spring piece 103 is formed by stainless steel SUS304 stamping process. The stainless steel material has effective corrosion resistance to prevent surface oxidation, and the toughness and strength of stainless steel can perfectly lock and plug the convex buckle on the female seat for more than 10,000 times without deformation, ensuring the stability and durability of long-term use. The opening of the clamping spring piece 103 and the middle part are outwardly open. The opening position is outwardly open, which plays a guiding role when contacting with the female seat. The middle part is outwardly concave, which perfectly matches the convex buckle on the female seat after the female seat is assembled. The structure is a wave-shaped structure to increase the range of elastic deformation and restoring force of the clamping spring piece 103, ensuring good contact pressure.
[0035] The HDB male plug 12 adopts the common HDB male plug 12 structure on the market.
[0036] The external structure of the HDB male plug 12 is formed by a plastic main body, which is integrally formed by injection molding, and an opening shape is designed on one side of the rectangular structure, which is the key to realize the fool-proof function, and solves the problem that the terminal operator can easily identify the positive and negative interfaces when connecting, and avoids the problem of interface damage caused by operation errors.
[0037] In a preferred embodiment of the utility model, the horse mouth slot 124 is provided with a fixing hole 122 on both sides, and the connecting main head 13 is provided with a through hole 132 corresponding to the fixing hole 122.
[0038] The strong fixation can be further realized, and the through hole 132 is matched with the fixing hole 122, and the combination of screws and the like is strengthened.
[0039] In a preferred embodiment of the utility model, the horse mouth slot 124 is provided with a fixing hole 122 on both sides, and the connecting main head 13 is provided with a through hole 132 corresponding to the fixing hole 122.
[0040] The space avoiding position 125 can prevent the deformation of the horse mouth slot 124 caused by the internal shrinkage and extrusion of the gel after solidification.
[0041] In a preferred embodiment of the utility model, the horse mouth slot 124 is provided with a fixing hole 122 on both sides, and the connecting main head 13 is provided with a through hole 132 corresponding to the fixing hole 122.
[0042] In a preferred embodiment of the utility model, the horse mouth slot 124 is provided with a fixing hole 122 on both sides, and the connecting main head 13 is provided with a through hole 132 corresponding to the fixing hole 122.
[0043] The opening and the middle part of the clamping spring sheet 103 are outwardly opened, the opening position is outwardly opened, the middle part is outwardly recessed, and the opening position is outwardly opened, which has a guiding effect when contacting the female seat.
[0044] In a preferred embodiment of the utility model, the horse mouth slot 124 is provided with a fixing hole 122 on both sides, and the connecting main head 13 is provided with a through hole 132 corresponding to the fixing hole 122.
[0045] When the male port part is flush with the soft plastic protective shell 100, the fool-proof effect is not good, and when the operator reversely inserts, the terminal 121 anode contactor 102 is still easy to be bent and deformed. Therefore, the recess design structure can avoid the problem.
[0046] The above-mentioned is only a preferred embodiment of the technical scheme of the utility model, and does not limit the patent range of the technical scheme of the utility model, and any equivalent structural transformation or direct / indirect application in other related technical fields within the technical scheme of the utility model technical scheme is included in the patent protection range of the utility model technical scheme.
Claims
1. A car fault diagnosis adapter with high strength structure and anti-misplug characteristics, characterized in that, The utility model relates to a OBD and HDB adapter, including The adapter main body is composed of the shell body, OBD male plug, HDB male plug and connecting head, The OBD male plug includes the shell connected to one end of the shell body, the inside of the shell is equipped with the tongue piece, and the contactor is distributed in the both sides of the tongue piece, the opening of one end of the shell is equipped with the clamping spring piece, The HDB male plug includes the outer frame connected to the other end of the shell body, the inside of the outer frame is equipped with the maroon insertion slot, the inside of the maroon insertion slot is equipped with the terminal, and the opening of the outer frame is equipped with the foolproof gap, One side of the connecting main head is equipped with the convex block corresponding to the foolproof gap, and one end of the connecting main head is equipped with the insertion hole head corresponding to the maroon insertion slot and the terminal, Wherein, the outer frame and the shell outside profile are different, and the shell body and the outer frame, shell are integral type plastic shell structure.
2. The automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics according to claim 1, characterized in that, Both sides of the maroon insertion slot are equipped with the fixed hole, and both sides of the connecting main head are equipped with the through hole corresponding to the fixed hole.
3. The automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics according to claim 1, characterized in that, The maroon insertion slot and the outer frame joint position leave the avoidance space.
4. The automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics according to claim 1, characterized in that, The clamping spring piece is the stainless steel spring piece structure.
5. The automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics according to claim 1, characterized in that, The middle position of the clamping spring piece is the outward expansion structure.
6. The automobile fault diagnosis adapter with high-strength structure and anti-misplug characteristics according to claim 1, characterized in that, The maroon insertion slot and the terminal are set in the outer frame.