Pharmaceutical ingredient mixing and stirring tank
By introducing a servo motor-driven stirring mechanism and a flow guiding mechanism into the pharmaceutical ingredient mixing tank, the problems of dead zones in stirring and contamination during cleaning are solved, achieving efficient stirring and pollution-free cleaning.
Patent Information
- Application Number
- CN202520917353.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-05-12
AI Technical Summary
Existing pharmaceutical mixing tanks cannot be adapted to different viscosities of materials, have dead zones in the mixing, and are easily contaminated during cleaning.
The stirring mechanism, driven by a servo motor, is equipped with an adjustment mechanism and a flow guiding mechanism. It can adjust the angle of the stirring blades according to the viscosity of the material and form a directional vortex through the flow guiding plate. The cleaning mechanism adopts non-contact magnetic drive to achieve online cleaning.
It improves mixing efficiency, reduces mixing dead zones, ensures mixing quality, and prevents contamination of the mixing tank during the cleaning process.
Smart Images

Figure CN223915275U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pharmaceutical equipment technology, and in particular to a pharmaceutical ingredient mixing and stirring tank. Background Technology
[0002] In pharmaceutical manufacturing, it is sometimes necessary to mix and stir ingredients to achieve mixing, dissolution, or reaction. However, most existing pharmaceutical mixing tanks use fixed-structure stirring mechanisms to mix materials, which cannot be adaptively adjusted according to the different viscosities of the materials. This makes it difficult to guarantee the mixing effect and creates dead zones, resulting in low mixing efficiency. Furthermore, existing pharmaceutical mixing tanks require disassembly and cleaning, which can damage the tank's sealing structure and cause material contamination, making them impractical. Therefore, we propose a pharmaceutical mixing tank to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a pharmaceutical ingredient mixing and stirring tank.
[0004] The present invention solves its technical problem through the following technical solution: It includes an installation frame, a mixing tank fixed to the inner wall of the installation frame, a cover plate on the top of the mixing tank, a feed pipe fixed to the edge of the top of the cover plate, a mixing mechanism inside the mixing tank, the mixing mechanism including a motor mounting base, the motor mounting base being fixed to the top of the cover plate by bolts, a servo motor being fixed to the top of the motor mounting base by bolts, a permanent magnet coupling at the output end of the servo motor, a drive sleeve fixed to the bottom of the permanent magnet coupling, multiple mounting shafts rotatably connected to the inner wall of the drive sleeve, a mixing blade fixed to one end of each of the multiple mounting shafts, a guide cutter fixed to the outer side of the mixing blade, an adjustment mechanism inside the drive sleeve, a flow guiding mechanism at the bottom of the cover plate, a cleaning mechanism on the inner wall of the mixing tank, and a discharge mechanism at the bottom of the mixing tank.
[0005] As a further improvement of this utility model, a control host is provided on one side of the mounting frame.
[0006] As a further improvement of this utility model, a plurality of fastening bolts are provided on the outer side of the cover plate.
[0007] As a further embodiment of this utility model: the adjustment mechanism includes a mounting plate A, which is fixed to the inner wall of the drive sleeve by bolts. A reduction motor is fixed to the top of the mounting plate A, and a drive shaft is provided at the output end of the reduction motor. Multiple drive gears are fixed to the outside of the drive shaft, and driven gears are provided to the outside of each of the multiple drive gears. The driven gears are fixedly connected to the mounting shaft. A rotation angle sensor is provided to the outside of the mounting shaft, and the rotation angle sensor is fixedly connected to the drive sleeve.
[0008] As a further embodiment of this utility model: the flow guiding mechanism includes a mounting plate B, which is fixed to the top of the cover plate by bolts. A mounting column is fixed to the inner wall of the mounting plate B, and multiple flow guiding plates are fixed to the outer side of the mounting column.
[0009] As a further embodiment of this utility model: the cleaning mechanism includes a water pump, which is fixed to the top of the cover plate by bolts. A water inlet pipe is fixed to one side of the water pump, and a water delivery pipe is fixed to the bottom of the water pump. A spray ring is fixed to the bottom of the water delivery pipe.
[0010] As a further embodiment of this utility model: the discharge mechanism includes an installation pipe, which is fixed to the bottom of the mixing tank by bolts, a discharge valve is fixed to the bottom of the installation pipe, and a discharge pipe is fixed to the bottom of the discharge valve.
[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0012] 1. With the addition of a stirring mechanism, the material is injected into the mixing tank through the feed pipe. The angle of the stirring blades is adjusted according to the viscosity of the material by the adjustment mechanism, so that the stirring blades can perform appropriate stirring operations on the material, which improves the flexibility of the stirring operation. The flow guiding mechanism guides the material to form a directional vortex, reduces the dead zone of mixing, and improves the mixing quality of the material in the mixing tank.
[0013] 2. The mixing tank is cleaned online by a cleaning mechanism. The cleaning mechanism adopts a non-contact magnetic drive structure, which can clean the mixing tank under sealed conditions to prevent contamination. Attached Figure Description
[0014] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown;
[0015] Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown;
[0016] Figure 3The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle;
[0017] Figure 4 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of section B in the middle;
[0018] Figure 5 A schematic diagram of the stirring mechanism structure provided according to an embodiment of the present invention is shown;
[0019] Figure 6 A schematic diagram of the material guiding mechanism provided according to an embodiment of the present utility model is shown;
[0020] Figure 7 A schematic diagram of the cleaning mechanism structure provided according to an embodiment of the present invention is shown.
[0021] Legend:
[0022] 100 Mounting frame, 110 Control host, 120 Mixing tank body, 130 Cover plate, 131 Fastening bolts, 140 Feed pipe, 210 Motor mounting base, 220 Servo motor, 230 Permanent magnet coupling, 240 Drive sleeve, 250 Mounting shaft, 260 Mixing blade, 261 Material guide and cutter, 310 Mounting plate A, 320 Gear motor, 321 Drive shaft, 330 Drive gear, 340 Driven gear, 350 Rotation angle sensor, 410 Mounting plate B, 420 Mounting column, 430 Guide plate, 510 Water pump, 520 Water inlet pipe, 530 Water delivery pipe, 540 Spray ring, 610 Mounting pipe, 620 Discharge valve, 630 Discharge pipe. Detailed Implementation
[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Please see Figure 1-7 This utility model provides a technical solution: It includes an installation frame 100, a control host 110 on one side of the installation frame 100, a mixing tank 120 fixed to the inner wall of the installation frame 100, a cover plate 130 on the top of the mixing tank 120, a feed pipe 140 fixed to the edge of the top of the cover plate 130, and a mixing mechanism inside the mixing tank 120. The mixing mechanism includes a motor mounting base 210, a servo motor 220, a permanent magnet coupling 230, and a drive sleeve 240. Multiple mounting shafts 250 are rotatably connected to the inner wall of the drive sleeve 240. A mixing blade 260 is fixed to one end of each of the multiple mounting shafts 250. A guide cutter 261 is fixed to the outer side of each mixing blade 260. The drive sleeve 240 contains... An adjustment mechanism is provided, a flow guiding mechanism is provided at the bottom of the cover plate 130, a cleaning mechanism is provided on the inner wall of the mixing tank 120, and a discharge mechanism is provided at the bottom of the mixing tank 120. With the addition of the mixing mechanism, material is injected into the mixing tank 120 through the feed pipe 140. The angle of the mixing blades 260 is adjusted according to the viscosity of the material by the adjustment mechanism, allowing the mixing blades 260 to perform appropriate mixing operations, improving the flexibility of the mixing operation. The flow guiding mechanism guides the material to form a directional vortex, reducing mixing dead zones. The cleaning mechanism performs online cleaning of the mixing tank. The mixing mechanism adopts a non-contact magnetic drive structure, enabling cleaning of the mixing tank under sealed conditions, preventing contamination of the mixing tank.
[0027] Specifically, the outer side of the cover plate 130 is provided with a plurality of fastening bolts 131; by providing fastening bolts 131, the cover plate 130 is installed on the top of the mixing tank 120, which can seal the mixing tank 120.
[0028] Specifically, the adjustment mechanism includes a mounting plate A310, which is fixed to the inner wall of the drive sleeve 240 by bolts. A reduction motor 320 is fixed to the top of the mounting plate A310. A drive shaft 321 is provided at the output end of the reduction motor 320. Multiple drive gears 330 are fixed to the outside of the drive shaft 321. A driven gear 340 is provided on the outside of each of the multiple drive gears 330. The driven gear 340 is fixedly connected to the mounting shaft 250. A rotation angle sensor 350 is provided on the outside of the mounting shaft 250 and is fixedly connected to the drive sleeve 240. By setting up an adjustment mechanism to precisely adjust the rotation angle of the stirring blade 260, the angle of the stirring blade 260 can be adjusted according to the viscosity of the material, so that the stirring blade 260 can perform suitable stirring operation on the material, improving the flexibility of the stirring operation.
[0029] Specifically, the flow guiding mechanism includes a mounting plate B410, which is fixed to the top of the cover plate 130 by bolts. A mounting column 420 is fixed to the inner wall of the mounting plate B410, and multiple flow guiding plates 430 are fixed to the outer side of the mounting column 420. By setting up the flow guiding mechanism, during the stirring operation, the material is guided by multiple sets of inclined flow guiding plates 430, which can make the material form a directional vortex and reduce the mixing dead zone.
[0030] Specifically, the cleaning mechanism includes a water pump 510, which is fixed to the top of the cover plate 130 by bolts. A water inlet pipe 520 is fixed to one side of the water pump 510, and a water delivery pipe 530 is fixed to the bottom of the water pump 510. A spray ring 540 is fixed to the bottom of the water delivery pipe 530. The cleaning mechanism is used to perform online cleaning of the mixing tank. The mixing mechanism adopts a non-contact magnetic drive structure, which can perform cleaning of the mixing tank under sealed conditions, preventing contamination of the mixing tank.
[0031] Specifically, the discharge mechanism includes an installation pipe 610, which is fixed to the bottom of the mixing tank 120 by bolts. A discharge valve 620 is fixed to the bottom of the installation pipe 610, and a discharge pipe 630 is fixed to the bottom of the discharge valve 620. With the discharge mechanism, when a discharge operation is required, the discharge valve 620 is opened, and the material is discharged through the installation pipe 610 and the discharge pipe 630.
[0032] Working Principle: During use, the operation of the mixing tank is controlled by the main control unit 110. The cover plate 130 is installed on top of the mixing tank body 120 using fastening bolts 131, ensuring a sealed installation. The drive shaft 321 is driven by the reduction motor 320, which in turn drives the drive gear 330. The drive gear 330, through the driven gear 340, drives the mounting shaft 250 to rotate at a certain angle, thereby rotating the mixing blades 260. The rotation angle sensor 350 detects the rotation angle of the mounting shaft 250, allowing for precise adjustment of the mixing blades 260's rotation angle. The angle of the mixing blades 260 can be adjusted according to the viscosity of the material. The servo motor 220 drives the permanent magnet synchronous motor... The magnetic coupling 230 rotates, which in turn drives the drive sleeve 240 to rotate, thereby driving multiple stirring blades 260 to rotate. The stirring blades 260 perform a suitable stirring operation on the material. During the stirring operation, the material is guided by multiple sets of inclined guide plates 430, which can make the material form a directional vortex. The water inlet pipe 520 is connected to an external water source, and the water pump 510 is started. The water pump 510 delivers water to the inside of the spray ring 540 through the water delivery pipe 530. Finally, the water is sprayed onto the mixing tank 120 through the bottom of the spray ring 540. Combined with the stirring action of the stirring mechanism and the adjustment mechanism, the mixing tank can be cleaned online. The stirring mechanism adopts a non-contact magnetic drive structure, which can clean the mixing tank under sealed conditions.
[0033] The motor involved in the embodiments, its matching control system, electromagnetic switch and pipeline circuit can also be provided by the manufacturer. Apart from that, the power supply module, circuit and electronic components and control module involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.
[0034] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.
Claims
1. A pharmaceutical ingredient mixing tank, characterized by, The utility model provides a kind of agitator, including installation frame (100), the inner wall of installation frame (100) is fixed with stirring tank body (120), the top of stirring tank body (120) is provided with cover plate (130), the edge of the top of cover plate (130) is fixed with inlet pipe (140), the inside of stirring tank body (120) is provided with stirring mechanism, the stirring mechanism includes motor mounting seat (210), motor mounting seat (210) is fixed on the top of cover plate (130) by bolt, the top of motor mounting seat (210) is fixed with servo motor (220) by bolt, the output end of servo motor (220) is provided with permanent magnet coupling (230), the bottom of permanent magnet coupling (230) is fixed with drive sleeve (240), the inner wall of drive sleeve (240) is rotatably connected with multiple installation shafts (250), one end of multiple installation shafts (250) is fixed with stirring paddle (260), the outside of stirring paddle (260) is fixed with guide cut block (261), the inside of drive sleeve (240) is provided with adjusting mechanism, the bottom of cover plate (130) is provided with flow guide mechanism, the inner wall of stirring tank body (120) is provided with cleaning mechanism, the bottom of stirring tank body (120) is provided with discharge mechanism.
2. The pharmaceutical ingredient mixing tank according to claim 1, wherein One side of the installation frame (100) is provided with a control host (110).
3. The pharmaceutical ingredient mixing tank according to claim 1, wherein, The outside of the cover plate (130) is provided with a plurality of fastening bolts (131).
4. The pharmaceutical ingredient mixing tank according to claim 1, wherein, The adjusting mechanism includes mounting plate A (310), the mounting plate A (310) is fixed on the inner wall of drive sleeve (240) by bolt, the top of mounting plate A (310) is fixed with reduction motor (320), the output end of reduction motor (320) is provided with drive shaft (321), the outside of drive shaft (321) is fixed with multiple drive gears (330), the outside of multiple drive gears (330) is provided with driven gear (340), the driven gear (340) is fixedly connected with installation shaft (250), the outside of installation shaft (250) is provided with rotation angle sensor (350), the rotation angle sensor (350) is fixedly connected with drive sleeve (240).
5. The pharmaceutical ingredient mixing tank according to claim 1, wherein, The flow guide mechanism includes mounting plate B (410), the mounting plate B (410) is fixed on the top of cover plate (130) by bolt, the inner wall of mounting plate B (410) is fixed with mounting column (420), the outside of mounting column (420) is fixed with multiple flow guide plates (430).
6. The pharmaceutical ingredient mixing tank according to claim 1, wherein The cleaning mechanism includes water pump (510), the water pump (510) is fixed on the top of cover plate (130) by bolt, one side of the water pump (510) is fixed with water inlet pipe (520), the bottom of water pump (510) is fixed with water delivery pipe (530), the bottom of water delivery pipe (530) is fixed with spray ring (540).
7. The pharmaceutical ingredient mixing tank according to claim 1, wherein, The discharge mechanism includes an installation pipe (610), which is fixed to the bottom of the mixing tank (120) by bolts. A discharge valve (620) is fixed to the bottom of the installation pipe (610), and a discharge pipe (630) is fixed to the bottom of the discharge valve (620).