Automatic roller brush device of rubber processing drying vehicle
By designing an automatic roller brush device for the rubber processing drying cart, the problem of excessive manual intervention in the rubber picking process was solved, and the automatic cleaning of the lower box surface was realized, improving efficiency and safety and meeting production needs.
Patent Information
- Application Number
- CN202520439571.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-13
AI Technical Summary
The rubber-collecting process in existing rubber processing drying vehicles requires a large amount of manual labor, has a low degree of automation, and is not very safe or efficient, making it difficult to meet production needs.
An automatic roller brush device for a rubber processing drying cart was designed, including a brushing mechanism, a lower box transfer car and a lower box transfer car track. The roller brush structure automatically cleans the surface of the lower box, and the walking drive mechanism realizes the conveying and cleaning of the lower box, reducing labor costs and improving efficiency.
It enables automated cleaning of the surface of the underbody of the drying vehicle, reduces manual operation, improves cleaning efficiency and safety, and meets production needs.
Smart Images

Figure CN223916043U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber primary processing field especially, relate to a kind of automatic roller brush device of rubber processing drying car. BACKGROUND
[0002] It is known that rubber processing is the process of making various rubber products by processing natural rubber or synthetic rubber raw materials through a series of processes;
[0003] In the primary processing procedure of natural rubber, drying of rubber raw materials is an essential process step, i.e. after the rubber is transported to the drying equipment by the drying car and dried, it is then transported to the next packaging process. In this process, the rubber is transferred from the drying car to the conveying belt of the packaging process, and the drying car is transported back to the initial position of the rubber loading process. Currently, a large amount of manpower is required for the rubber taking process, such as taking rubber out of the drying car, cleaning the surface of the drying car, etc., which are all manually assisted, have low automation degree, and relatively low safety and efficiency, thus failing to meet the production needs. SUMMARY
[0004] (I) Utility Model Objectives
[0005] Therefore, the utility model aims to provide an automatic roller brush device for rubber processing drying car to realize automatic cleaning and brushing of the lower box body and reduce labor costs.
[0006] (II) Technical Solutions
[0007] To achieve the above technical objectives, the utility model provides an automatic roller brush device for rubber processing drying car, which comprises a brush box mechanism, a lower box trolley and a lower box trolley track. The lower box trolley is slidingly installed above the lower box trolley track, and the brush box mechanism is erected above the lower box trolley track, so that the lower box trolley can pass under the brush box mechanism when moving.
[0008] The brush box mechanism comprises two bearing frames installed on both sides of the lower box trolley track, and an axle seat is installed on the top of each bearing frame. A roller brush structure is installed between the two axle seats.
[0009] As a further description of the above technical solution, the roller brush structure comprises a driving roller brush and a driven roller brush. The end of each roller brush is rotatably installed on the axle seat through a bearing. A motor six is installed on one of the bearing frames, and the output shaft of the motor six is in transmission connection with the shaft head of the driving roller brush.
[0010] The shaft heads of the driving roller brush and the driven roller brush are both installed with linkage sprockets at the same end.
[0011] The lower box trolley further comprises a lower box trolley frame and a walking driving mechanism, wherein the bottom of the lower box trolley frame is installed with at least two groups of lower box trolley wheels, and the walking driving mechanism is installed below the lower box trolley frame and is used to drive one group of the lower box trolley wheels to run, so that the lower box trolley can walk on the lower box trolley track and realize the conveying of the lower box body.
[0012] The walking driving mechanism comprises a lower box trolley shaft installed between one group of the lower box trolley wheels and a motor seven installed below the lower box trolley frame, wherein a sprocket is installed on the lower box trolley shaft and the output shaft of the motor seven, and the two sprockets are connected through a chain transmission.
[0013] The driving roller brush and the driven roller brush are parallel to each other and have a gap between them.
[0014] In the above technical scheme, the automatic roller brush device of the rubber processing and drying trolley is installed above the lower box trolley track through the brush box mechanism, so that the brush box mechanism can directly clean and brush the surface of the lower box body during the conveying of the lower box body, the degree of automation is high, manual cleaning is not required, and the efficiency is high and the cleaning effect is excellent during the cleaning and brushing through the structural design of the brush box mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the provided drawings.
[0016] Figure 1 The overall structure schematic diagram of the automatic roller brush device of the rubber processing and drying trolley provided by the present application is shown in the figure.
[0017] Figure 2 The automatic glue taking unit structure schematic diagram in the automatic roller brush device of the rubber processing and drying trolley provided by the present application is shown in the figure.
[0018] Figure 3 The automatic glue taking unit structure schematic diagram in the automatic roller brush device of the rubber processing and drying trolley provided by the present application is shown in the figure.
[0019] Figure 4 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0020] Figure 5 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0021] Figure 6 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0022] Figure 7 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0023] Figure 8 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0024] Figure 9 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0025] Figure 10 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0026] Figure 11 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0027] Figure 12 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0028] Figure 13 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0029] Figure 14 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley;
[0030] Figure 15 The automatic roller brush device of the rubber processing drying trolley provided by the utility model is shown in the structure schematic diagram of the rubber taking trolley in the automatic roller brush device of the rubber processing drying trolley.
[0031] 1, car unit; 10, conveying track; 11, first trolley mechanism; 110, mounting rail frame; 111, trolley chain; 112, mounting frame; 113, motor one; 12, second trolley mechanism; 120, mounting seat; 121, pull rod; 122, rack; 123, drive gear; 124, motor two; 13, car hooking assembly; 130, car hooking cylinder; 131, cylinder plate frame; 132, crank rod; 133, rotating shaft; 134, active clamp; 135, residual gear; 136, passive clamp;
[0032] 2, drying car; 20, upper box body; 21, lower box body; 210, steel beam;
[0033] 3, conveying belt;
[0034] 4, upper box separation unit; 40, portal frame; 400, upper box trolley track; 41, upper box separation trolley; 410, upper box trolley frame; 4100, upper box trolley shaft; 4101, upper box trolley wheel; 4102, upper box trolley sprocket; 4104, upper box trolley chain; 4105, motor three; 4110, clamping guide shaft; 4111, clamping cylinder; 4112, lifting plate frame; 4113, clamping disc; 4114, gear box; 4115, toothed part; 4116, lifting rod; 4117, connecting rod; 4118, motor four; 42, glue topping mechanism; 420, square steel; 421, ejection rod; 422, pressing disc;
[0035] 5, automatic glue taking unit; 50, glue taking platform; 500, fence; 501, glue taking car track; 502, through opening; 51, glue taking car; 510, glue taking car frame; 511, glue taking guide shaft; 512, master control cylinder; 513, glue clamping frame; 514, clamping jaw; 515, jaw seat; 516, jaw mounting shaft; 517, push jaw cylinder; 518, motor five; 519, glue taking car wheel; 520, glue blocking plate; 521, glue taking car wheel shaft;
[0036] 6, upper box conveying unit;
[0037] 7, car returning unit;
[0038] 8, roller brush unit; 800, motor six; 801, bearing frame; 802, shaft seat; 803, linkage chain; 804, linkage sprocket; 805, active roller brush; 806, driven roller brush; 81, lower box trolley track; 82, lower box trolley; 820, lower box trolley frame; 801, lower box trolley wheel; 822, lower box trolley shaft; 824, motor seven. DETAILED DESCRIPTION
[0039] The following description is exemplary in nature and is not intended to limit the scope, application, or use of this disclosure. It should be understood that in all these figures, the same or similar reference numerals indicate the same or similar parts and features. The figures are merely schematic representations of the concept and principles of embodiments of this disclosure and do not necessarily show the specific dimensions and scale of the various embodiments of this disclosure. Certain details or structures of embodiments of this disclosure may be exaggerated in particular portions of certain figures.
[0040] Example 1
[0041] like Figure 1 - Figure 15 As shown, this embodiment provides a technical solution: an automatic roller brush device for a rubber processing drying cart, comprising:
[0042] Drying cart 2 is used to hold the rubber material and put it into the drying equipment for drying. Drying cart 2 is divided into an upper box 20 and a lower box 21. The upper box 20 and the lower box 21 are detachably connected by snap-fit, so that the upper box 20 can be separated from the lower box 21 when it is subjected to an upward pulling force.
[0043] The vehicle exit unit 1 is used to transfer the drying vehicle 2 from the drying equipment and into the upper box separation unit 4 and the automatic glue dispensing unit 5.
[0044] Upper box separation unit 4 is used to separate the upper box 20 and the lower box 21 of the drying cart 2, so that the rubber material is exposed on the lower box 21;
[0045] Automatic glue-grabbing unit 5 is used to grab the glue material exposed above the lower box 21 onto the conveyor belt 3, which is then output to the packaging process by the conveyor belt 3;
[0046] Upper box conveying unit 6 is used to convey the separated upper box 20 to the front end of return unit 7;
[0047] Roller brush unit 8 is used to clean the surface of the lower box 21 after the glue has been applied by roller brush.
[0048] Return unit 7, which is used to return the drying carriage 2 after adhesive removal;
[0049] The roller brush unit 8 comprises a brush box mechanism, a lower box trolley 82 and a lower box trolley track 81. The brush box mechanism is installed above the lower box trolley track 81. The lower box trolley 82 is slidingly installed above the lower box trolley track 81. The lower box trolley 82 is used to transport the lower box body 21 after taking glue to the front end of the return trolley unit 7. During the process of transporting the lower box body 21 by the lower box trolley 82, the brush box mechanism can clean and brush the surface of the lower box body 21. After the upper box body 20 and the lower box body 21 are combined into a whole by the upper box separation unit 4, they are returned by the return trolley unit 7, thereby realizing the full-automatic glue taking process, reducing the labor cost, and improving the glue taking efficiency. It should be noted that in order to improve the drying efficiency of the glue, the surface of the lower box body 21 generally adopts a honeycomb hole structure, which is easy to stick glue. Therefore, the surface of the lower box body 21 needs to be manually cleaned after each time of taking glue.
[0050] Specifically, as shown in Figure 10 - Figure 11 In order to clean and brush the lower box body 21, the brush box mechanism in the embodiment comprises two support frames 801 installed at both sides of the lower box trolley track 81. The top of each support frame 801 is provided with an axle seat 802. A roller brush structure is installed between the two axle seats 802. When the lower box trolley 82 transports the lower box body 21, the bottom of the roller brush structure is in contact with the surface of the lower box body 21. With the movement of the lower box body 21, the roller brush structure cleans and brushes the surface of the lower box body 21.
[0051] Specifically, as shown in Figure 10 - Figure 11 In order to improve the cleaning and brushing effect of the brush box mechanism on the lower box body 21, the roller brush structure in the embodiment comprises a driving roller brush 805 and a driven roller brush 806. The end of each of the driving roller brush 805 and the driven roller brush 806 is rotatably installed on the axle seat 802 through a bearing. A motor six 800 is installed on one of the support frames 801. The output shaft of the motor six 800 is in transmission connection with the shaft head of the driving roller brush 805. When the motor six 800 operates, it drives the driving roller brush 805 to rotate. The driving roller brush 805 and the driven roller brush 806 are in transmission connection. Therefore, the driving roller brush 805 and the driven roller brush 806 rotate synchronously and clean and brush the surface of the lower box body 21 at the same time. The cleaning and brushing efficiency is higher. The driving roller brush 805 and the driven roller brush 806 are parallel to each other and have a gap between them. In this way, the driving roller brush 805 and the driven roller brush 806 can not affect each other during cleaning and brushing.
[0052] Specifically, as shown in Figure 10 - Figure 11As shown, in order to realize the transmission connection of the driving roller brush 805 and the driven roller brush 806, in the embodiment, the shaft heads of the driving roller brush 805 and the driven roller brush 806 are both provided with linkage sprockets 804, and the two linkage sprockets 804 are transmission connected through a linkage chain 803.
[0053] Specifically, as shown in the figure, Figure 10 - Figure 11 As shown, in order to realize the movement control of the lower box trolley 82, in the embodiment, the lower box trolley 82 includes a lower box trolley frame 820 and a walking driving mechanism, wherein the bottom of the lower box trolley frame 820 is provided with at least two groups of lower box trolley wheels 821, and the walking driving mechanism is installed below the lower box trolley frame 820 and is used to drive one group of lower box trolley wheels 821 to run, so that the lower box trolley 82 can walk on the lower box trolley track 81, realizing the conveying of the lower box body 21.
[0054] Specifically, the walking driving mechanism includes a lower box trolley shaft 822 installed between one group of lower box trolley wheels 821 and a motor seven 824 installed below the lower box trolley frame 820, wherein a sprocket is installed on the lower box trolley shaft 822 and the output shaft of the motor seven 824, and the two sprockets are transmission connected through a chain. When the motor seven 824 runs, it drives one group of lower box trolley wheels 821 through the sprocket and the chain, so that the lower box trolley 82 can walk on the lower box trolley track 81, conveying the lower box body 21.
[0055] Embodiment 2
[0056] As shown in the figure, Figure 12 - Figure 15 As shown, the embodiment provides a technical solution: on the basis of embodiment 1, the car leaving unit 1 and the car returning unit 7 both include a conveying track 10, a first trolley mechanism 11 and a second trolley mechanism 12, wherein the conveying track 10 is provided with two, which is used for the walking of the drying car 2, the bottom of the drying car 2 is provided with a roller which can roll on the conveying track 10, the first trolley mechanism 11 and the second trolley mechanism 12 are both arranged in parallel between the two conveying tracks 10, the first trolley mechanism 11 is used to push the drying car 2 to walk on the conveying track 10, the second trolley mechanism 12 on the car leaving unit 1 is used to transfer the drying car 2 from the car leaving unit 1 to the lower box trolley 82, and the second trolley mechanism 12 on the car returning unit 7 is used to transfer the drying car 2 from the lower box trolley 82 to the conveying track 10 of the car returning unit 7.
[0057] Specifically, as shown in the figure, Figure 12 - Figure 15As shown, in order to realize the connection of the first and second trolley mechanisms 11 and 12, enabling them to control the transfer or walking of the drying trolley 2, a hooking trolley assembly 13 is installed on each of the first and second trolley mechanisms 11 and 12, and the bottom of the drying trolley 2 is provided with a steel beam 210 for cooperating with the hooking trolley assembly 13.
[0058] Specifically, as shown in Figure 12 - Figure 15 The hooking trolley assembly 13 comprises:
[0059] a hooking trolley cylinder plate frame 131, one end of which is provided with a hooking trolley cylinder 130;
[0060] two rotating shafts 133, each of which is provided with a driving clamp 134 and a driven clamp 136, and the bottom of each of the driving clamp 134 and the driven clamp 136 is provided with a residual gear 135 for meshing with each other, and the bottom of the driving clamp 134 is provided with a crank 132 movably connected with the end of the piston rod of the hooking trolley cylinder 130, when the hooking trolley cylinder 130 operates, the bottom of the driving clamp 134 is pushed to rotate by pushing the crank 132, and at this time, the driven clamp 136 is driven to rotate in the opposite direction synchronously due to the residual gear 135 on the driving clamp 134 and the driven clamp 136, so as to realize the unfolding and folding of the driving clamp 134 and the driven clamp 136, thereby realizing the clamping and fixing or releasing of the steel beam 210 at the bottom of the drying trolley 2.
[0061] Specifically, as shown in Figure 12 - Figure 15 The first trolley mechanism 11 comprises a mounting rail frame 110 and a mounting frame 112 slidingly assembled on the mounting rail frame 110, one end of the mounting rail frame 110 is provided with a motor 113, and both ends of the mounting rail frame 110 are internally provided with a set of chain wheels, and the two sets of chain wheels are drivingly connected through a trolley chain 111, the mounting frame 112 is connected on the trolley chain 111, so that the trolley chain 111 can drive the mounting frame 112 to slide along the length direction of the mounting rail frame 110 when driving, and the hooking trolley assembly 13 in the first trolley mechanism 11 is fixed on the mounting frame 112.
[0062] Specifically, as shown in Figure 12 - Figure 15As shown, the second trolley mechanism 12 includes a mounting base 120 and a pull rod 121 slidably mounted inside the mounting base 120. A rack 122 is provided at the bottom of the pull rod 121 along its length. A second motor 124 is mounted on one side of the mounting base 120. A drive gear 123 that meshes with the rack 122 is mounted on the output shaft of the second motor 124. The hook assembly 13 in the second trolley mechanism 12 is fixed to one end of the pull rod 121. When the second motor 124 is running, it can drive the pull rod 121 to move horizontally through the drive gear 123 and the rack 122, thereby causing the hook assembly 13 on the pull rod 121 to move synchronously. It should be noted that there are limiting rods (not shown in the figure) on the upper and lower parts of the interior of the mounting base 120 to limit the pull rod 121. The limiting rods can prevent the pull rod 121 from deviating or moving vertically during horizontal movement, thereby ensuring its stability when transferring the drying cart 2.
[0063] Example 3
[0064] like Figure 6 - Figure 9 As shown, this embodiment provides a technical solution: Based on embodiment 1, in this embodiment, the upper container separation unit 4 includes a gantry 40 and an upper container separation trolley 41 disposed above the gantry 40. The gantry 40 is mounted above the vehicle dispatch unit 1 and is perpendicular to the vehicle dispatch unit 1. Lifting plates 4112 are installed below both ends of the upper container separation trolley 41. A lifting control mechanism is provided between the lifting plates 4112 and the upper container separation trolley 41, enabling the lifting plates 4112 to be lifted and lowered in the vertical direction. A clamping plate 4113 is provided on the inner side of the lifting plates 4112, and a useful... The clamping cylinder 4111 controls the horizontal movement of the clamping plate 4113. When the clamping cylinder 4111 is running, it can push the clamping plate 4113 to move in the horizontal direction. Therefore, the clamping plates 4113 on the two lifting plates 4112 move inward at the same time, which can achieve clamping and fixing of the upper box 20. The clamping plates 4113 on the two lifting plates 4112 move outward at the same time, which can achieve the release of the upper box 20. The lifting control mechanism can control the lifting plates 4112 to lift and lower in the vertical direction. With the clamping plates 4113 clamping the upper box 20, the separation operation of the upper box 20 can be achieved.
[0065] Specifically, such as Figure 6 - Figure 9 As shown, in order to achieve lifting control of the lifting frame 4112, in this embodiment, the lifting control mechanism includes:
[0066] There are two lifting rods 4116, which are fixedly installed above the middle of the two lifting plate frames 4112 respectively. One side of the lifting rod 4116 is provided with a toothed part 4115 in the vertical direction.
[0067] Gear box 4114, which is provided with two, respectively installed on the upper box separation ferry 41 both ends above, two lifting rods 4116 through the corresponding gear box 4114 and extend upward, gear box 4114 inside the rotation is installed with the gear and lifting rod 4116 on the tooth 4115 mesh;
[0068] Motor four 4118, which is fixedly installed on the upper box separation ferry 41 above;
[0069] Link 4117, one end of which is inserted into the gear box 4114, and is in driving connection with the gear in the gear box 4114, the other end of which is in driving connection with the output shaft of the motor four 4118 through the gear set, so that the motor four 4118 can drive the gear to rotate through the link 4117 when running, and the gear is in mesh with the toothed portion 4115 on the lifting rod 4116, so that the gear can drive the lifting rod 4116 to move in the vertical direction when rotating, thereby realizing the lifting control of the lifting plate rack 4112.
[0070] Specifically, as shown in Figure 6 - Figure 9 In order to reduce the control structure of the lifting plate rack 4112 and ensure the synchronization of the lifting of the two lifting plate racks 4112, two links 4117 are provided in the embodiment, one end of the two links 4117 is in driving connection with the motor four 4118 through the gear set, and the other end of the two links 4117 is in driving connection with the gear inside the two gear boxes 4114, so that the number of control driving structures can be reduced, the cost of the equipment can be reduced, and the synchronization of the lifting of the two lifting plate racks 4112 can be ensured.
[0071] Specifically, as shown in Figure 6 - Figure 9 In order to realize the lifting control of the lifting plate rack 4112, the lifting control mechanism adopts a lifting control cylinder in the embodiment, the lifting control cylinder is fixedly installed on the two ends of the upper box separation ferry 41, the piston rod of the lifting control cylinder passes through the upper box separation ferry 41 and is connected with the middle part of the lifting plate rack 4112, so that the lifting control cylinder can control the lifting of the lifting plate rack 4112 when running.
[0072] Specifically, as shown in Figure 6 - Figure 9As shown in the figure, in order to improve the stability of the lifting plate frame 4112 during lifting, in the embodiment, a clamping box guide shaft 4110 is installed above each end of the lifting plate frame 4112, a through hole is formed on the upper box separation trolley 41 at the same vertical position of the clamping box guide shaft 4110, a guide sleeve is sleeved in the through hole, and the clamping box guide shaft 4110 passes through the guide sleeve. During lifting of the lifting plate frame 4112, the clamping box guide shaft 4110 slides in the guide sleeve, achieving stable control of the lifting plate frame 4112, thereby ensuring the stability of the upper box body 20 during separation.
[0073] Specifically, as shown in the figure, Figure 6 Figure 9 As shown in the figure, in order to avoid the rubber inside the upper box body 20 being taken out at the same time during separation, affecting the operation of the subsequent system, in the embodiment, a rubber ejecting mechanism 42 is further arranged below the upper box separation trolley 41. The rubber ejecting mechanism 42 is used to eject the rubber inside the upper box body 20 when the upper box body 20 is lifted, so as to avoid the rubber adhering to the inner wall of the upper box body 20 and affecting the operation of the subsequent system. The rubber ejecting mechanism 42 includes a square steel 420 and an ejecting rod 421. The square steel 420 is fixedly installed at the bottom of the upper box separation trolley 41, and the ejecting rod 421 is fixedly installed below the square steel 420. Therefore, when the upper box body 20 is lifted, the lower part of the ejecting rod 421 can be inserted into the upper box body 20, so that if rubber adheres to the inside of the upper box body 20, the ejecting rod 421 can eject the rubber, ensuring that the rubber remains on the lower box body 21 and facilitating subsequent rubber taking.
[0074] Specifically, as shown in the figure, Figure 6 Figure 9 As shown in the figure, in order to avoid the bottom of the ejecting rod 421 being mistakenly inserted into the rubber when ejecting the rubber, causing the ejecting rod 421 to be unable to eject the rubber, in the embodiment, a pressing disc 422 is installed at the bottom of the ejecting rod 421. The diameter of the pressing disc 422 is greater than the diameter of the ejecting rod 421. Therefore, during the process of ejecting the rubber by the ejecting rod 421, the pressing disc 422 will not be mistakenly inserted into the rubber, ensuring that the rubber can be ejected.
[0075] Embodiment 4
[0076] As shown in the figure, Figure 6 Figure 9 As shown in the figure, the embodiment provides a technical scheme: on the basis of embodiment 3, in the embodiment, the upper box conveying unit 6 comprises an upper box separating unit 4 and a trolley driving mechanism, wherein the trolley driving mechanism is installed above the upper box separating trolley 41, and the upper box separating unit 4 further comprises an upper box trolley frame 410, and upper box trolley wheels 4101 are installed on both sides of the upper box trolley frame 410; two upper box trolley rails 400 for the upper box trolley wheels 4101 to walk are installed in parallel along the length direction above the portal 40, so that after the upper box separating unit 4 separates and grabs the upper box body 20, the upper box separating trolley 41 moves along the length direction of the upper box trolley frame 410 under the action of the trolley driving mechanism until the front end of the reversing unit 7.
[0077] Specifically, as shown in the figure, Figure 6 - Figure 9 As shown in the figure, in order to realize the movement control of the upper box separating trolley 41, in the embodiment, the trolley driving mechanism comprises an upper box trolley shaft 4100 and a motor three 4105, wherein the upper box trolley shaft 4100 is connected with two upper box trolley wheels 4101 in the same group, an upper box trolley sprocket 4102 is installed on the upper box trolley shaft 4100 and the output shaft of the motor three 4105, and the two upper box trolley sprockets 4102 are transmissionally connected through an upper box trolley chain 4104; when the motor three 4105 operates, the upper box trolley shaft 4100 and the upper box trolley wheels 4101 can be driven to rotate through the transmission of the upper box trolley sprocket 4102 and the upper box trolley chain 4104, thereby realizing the movement control of the upper box separating trolley 41.
[0078] Embodiment 5
[0079] As shown in the figure, Figure 1 - Figure 5 The embodiment provides a technical scheme: on the basis of embodiment 1, in the embodiment, the automatic glue taking unit 5 comprises:
[0080] A glue taking platform 50 is erected above one end of the trolley output unit 1, and a through opening 502 is arranged in the middle of the glue taking platform 50 along the length direction;
[0081] A glue taking trolley 51 is arranged on the glue taking platform 50 and can move along the length direction of the through opening 502;
[0082] A grabbing mechanism is arranged below the glue taking trolley 51 and is used for grabbing the glue above the lower box body 21 to the conveying belt 3 for output.
[0083] Specifically, as shown in the figure, Figure 1 - Figure 5 In order to realize the grabbing of the glue, in the embodiment, the grabbing mechanism comprises:
[0084] A glue clamping frame 513 is arranged below the glue taking trolley 51, and a clamping jaw 514 is installed on the glue clamping frame 513;
[0085] A master cylinder 512 is fixedly installed above the rubber taking vehicle 51, and the bottom of the piston rod of the master cylinder 512 is connected to the top of the rubber clamping frame 513. In use, the master cylinder 512 is first in the initial state of contraction, at which time the rubber clamping frame 513 is located at the uppermost position. When it is necessary to grab the rubber material, the master cylinder 512 is operated to push the rubber clamping frame 513 downward, so that the clamping jaw 514 reaches the position of the rubber material. After the rubber material is clamped, the master cylinder 512 is retracted to lift the clamped rubber material upward. Then, the rubber taking vehicle 51 moves to a position above the conveying belt 3 along the direction of the through opening 502, and the rubber material is placed on the conveying belt 3. After that, the rubber taking vehicle 51 is reset, thereby realizing the automatic rubber taking process.
[0086] Specifically, as shown in Figure 1 - Figure 5 To enable the clamping jaw 514 to clamp the rubber material, in the embodiment, two groups of clamping jaws 514 are provided, and each group of clamping jaws 514 is provided with two clamping jaws 514. The top of the two clamping jaws 514 is connected by a pushing jaw cylinder 517, so that when the pushing jaw cylinder 517 is elongated, it can drive the two clamping jaws 514 of the same group to be inwardly retracted downward. When the pushing jaw cylinder 517 is retracted, the two clamping jaws 514 are outwardly unfolded downward, thereby realizing the clamping and releasing of the rubber material. It should be noted that the upper part of the two clamping jaws 514 adopts a curved rod structure, and the bending position of the curved rod is rotatably connected to the upper part of the rubber clamping frame 513 by a shaft, so that the pushing jaw cylinder 517 can control the retraction and unfolding of the bottom of the two clamping jaws 514 by elongation and retraction.
[0087] Specifically, as shown in Figure 1 - Figure 5 To avoid the situation that when the clamping jaw 514 is lowered, the rubber material is still hung on the clamping jaw 514 after the clamping jaw 514 is unfolded due to the insertion of the jaw part of the clamping jaw 514 into the rubber material, in the embodiment, the bottom of the rubber clamping frame 513 is also provided with two groups of rubber blocking plates 520, and each group of rubber blocking plates 520 is provided with two rubber blocking plates 520. The two rubber blocking plates 520 of the same group are located between the two clamping jaws 514 of the same group, so that the clamping position of the clamping jaw 514 is located below the rubber blocking plate 520, and the two rubber blocking plates 520 of the same group can respectively block the rubber material from both sides. When the clamping jaw 514 is unfolded to release the rubber material, the rubber material is blocked by the rubber blocking plate 520 and cannot move with the clamping jaw 514, thereby avoiding the situation that the clamping jaw 514 is “hung with rubber”, and ensuring the smooth taking of the rubber material.
[0088] Specifically, as shown in Figure 1 - Figure 5As shown, in order to ensure the stability and position accuracy of the clamping frame 513 during the lifting process, two glue taking guide shafts 511 are symmetrically installed above the clamping frame 513, and two corresponding glue taking guide sleeves are embedded and installed on the glue taking trolley 51 at the corresponding positions of the glue taking guide shafts 511, and the two glue taking guide shafts 511 are respectively inserted into the two glue taking guide sleeves, so that the clamping frame 513 moves stably and accurately during the lifting process.
[0089] Specifically, as shown in Figure 1 - Figure 5 In order to realize glue taking, in the embodiment, the glue taking trolley 51 comprises a glue taking trolley frame 510 and a plurality of glue taking trolley wheels 519 installed on both sides of the glue taking trolley frame 510, wherein at least one of the glue taking trolley wheels 519 is provided with a glue taking trolley wheel shaft 521, a motor five 518 is installed above the glue taking trolley frame 510, a chain wheel structure is sleeved and installed on the output shaft of the motor five 518 and the glue taking trolley wheel shaft 521, the two chain wheel structures are connected by a chain transmission, a glue taking trolley rail 501 is installed on the glue taking platform 50 above the two sides of the through hole 502 along the length direction, and the glue taking trolley wheel 519 is arranged on the glue taking trolley rail 501, so that the motor five 518 can drive the glue taking trolley wheel shaft 521 to rotate when the motor five 518 is running, and thus the glue taking trolley wheel 519 rolls on the glue taking trolley rail 501, thereby realizing the movement of the glue taking trolley 51 for glue taking.
[0090] Specifically, as shown in Figure 1 - Figure 5 In order to increase the safety of the equipment, in the embodiment, a fence 500 is installed on the edge of the glue taking platform 50, and a ladder structure is arranged at one end of the fence 500 for maintenance personnel to enter the glue taking platform 50 for regular maintenance of the equipment.
[0091] In combination with Embodiments 1-5, the working principle of the glue taking system is as follows:
[0092] Firstly, the glue is loaded in the drying trolley 2, after drying, the steel beam 210 at the bottom of the drying trolley 2 is clamped by the hook trolley assembly 13 on the first trolley mechanism 11 in the trolley output unit 1, and the drying trolley 2 is pushed to the position below the portal frame 40 by the first trolley mechanism 11, at this time the upper box separation trolley 41 is located above the drying trolley 2, and the lifting plate frame 4112 moves downward to the two sides of the drying trolley 2 under the control of the lifting control mechanism, then the clamping cylinder 4111 pushes the clamping disc 4113 to clamp the upper box body 20 of the drying trolley 2, after clamping the upper box body 20, the lifting control mechanism controls the lifting plate frame 4112 to move upward with the upper box body 20, in the upward movement process, the ejection rod 421 cooperates with the ejection of the glue in the upper box body 20, so that it remains on the surface of the lower box body 21, and the upper box body 20 is conveyed to the position above the trolley return unit 7 by the upper box separation trolley 41;
[0093] Then, the hooking assembly 13 in the first trolley mechanism 11 releases the drying trolley 2, and the hooking assembly 13 in the second trolley mechanism 12 hooks the lower box 21 and pushes it to the lower box trolley 82 under the glue taking platform 50 and then releases it. At this time, the glue clamping frame 513 under the glue taking trolley 51 moves downward, and after moving above the glue material, the glue material is grabbed by the clamping jaw 514 and conveyed to the conveying belt 3 for packaging. The lower box 21 after taking glue is conveyed by the lower box trolley 82 to the front end of the trolley unit 7. At this time, the hooking assembly 13 on the second trolley mechanism 12 in the trolley unit 7 clamps the steel beam 210 at the bottom of the lower box 21 and then pushes it to the conveying track 10 of the trolley unit 7. In the process of conveying the lower box 21 by the lower box trolley 82, the driving roller brush 805 and the driven roller brush 806 in the roller brush unit 8 simultaneously clean the surface of the lower box 21 by brushing;
[0094] Finally, the hooking assembly 13 on the second trolley mechanism 12 in the trolley unit 7 releases the lower box 21, which is clamped by the hooking assembly 13 on the first trolley mechanism 11 in the trolley unit 7 and moved to the position below the upper box 20. At this time, the upper box 20 is controlled to move downward by the upper box separating trolley 41 and recombined with the lower box 21 to form the whole drying trolley 2, and the automatic glue taking process is completed.
[0095] The above describes the exemplary embodiments of the scheme proposed by the present disclosure in detail with reference to the preferred embodiments. However, those skilled in the art can understand that various modifications and improvements can be made to the above specific embodiments without departing from the concept of the present disclosure, and various technical features and structures proposed by the present disclosure can be combined without exceeding the protection scope of the present disclosure, and the protection scope of the present disclosure is determined by the appended claims.
Claims
1. An automatic roll brush apparatus for a rubber processing drying cart, characterized by, The brush box mechanism, the lower box trolley (82) and the lower box trolley track (81), wherein the lower box trolley (82) is slidingly installed above the lower box trolley track (81), and the brush box mechanism is erected above the lower box trolley track (81) to enable the lower box trolley (82) to pass below the brush box mechanism when moving; The brush box mechanism comprises two brackets (801) installed on both sides of the lower box trolley track (81), and the top of each bracket (801) is provided with an axle seat (802), and a roller brush structure is installed between the two axle seats (802).
2. An automatic roll brush apparatus for a rubber processing drying cart according to claim 1, wherein The roller brush structure comprises a driving roller brush (805) and a driven roller brush (806), and the end of each roller brush is rotatably installed on the axle seat (802) through a bearing, and the driving roller brush (805) and the driven roller brush (806) are transmissionally connected, and one of the brackets (801) is provided with a motor six (800), and the output shaft of the motor six (800) is transmissionally connected with the shaft head of the driving roller brush (805).
3. An automatic roll brush apparatus for a rubber processing drying cart as defined in claim 2, wherein The shaft head of the driving roller brush (805) and the driven roller brush (806) is provided with a linkage sprocket (804) at the same end, and the two linkage sprockets (804) are transmissionally connected through a linkage chain (803).
4. An automatic roll brush apparatus for a rubber processing drying cart as defined in claim 3, wherein The lower box trolley (82) comprises a lower box trolley frame (820) and a walking driving mechanism, wherein the bottom of the lower box trolley frame (820) is provided with at least two groups of lower box trolley wheels (821), and the walking driving mechanism is installed below the lower box trolley frame (820) to drive one group of lower box trolley wheels (821) to run, so that the lower box trolley (82) can walk on the lower box trolley track (81) to realize the conveying of the lower box body (21).
5. An automatic roll brush apparatus for a rubber processing drying cart as defined in claim 4, wherein The walking driving mechanism comprises a lower box trolley shaft (822) installed between one group of lower box trolley wheels (821) and a motor seven (824) installed below the lower box trolley frame (820), wherein the lower box trolley shaft (822) and the output shaft of the motor seven (824) are provided with sprockets, and the two sprockets are transmissionally connected through a chain.
6. An automatic roll brush apparatus for a rubber processing drying cart as defined in claim 5, wherein The driving roller brush (805) and the driven roller brush (806) are parallel to each other, and there is a gap between the driving roller brush (805) and the driven roller brush (806).