Lithium battery liquid injection port cleaning device
By designing a lithium battery filling port cleaning device, the processes of spraying, wiping, and blowing were automated, solving the problem of low cleaning efficiency of lithium battery filling ports, improving welding quality, and reducing costs.
Patent Information
- Application Number
- CN202520175914.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-24
AI Technical Summary
In existing technologies, the cleaning efficiency of lithium battery filling ports is low, which affects welding quality and easily leads to welding defects such as incomplete soldering and explosions.
Design a lithium battery filling port cleaning device, including a moving device and a sensing and control device, with a spraying component, a wiping component and an air blowing component fixed in sequence. Automated cleaning is achieved through photoelectric sensors and a blocking cylinder. The spraying component sprays alcohol or DMC solution, the wiping component uses rotating brushes to clean, and the air blowing component blows away residual electrolyte.
It significantly improves the cleaning efficiency of lithium battery filling ports, reduces welding defects, and features a simple structure, low cost, and easy maintenance.
Smart Images

Figure CN223916083U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lithium battery technology, specifically to a lithium battery filling port cleaning device. Background Technology
[0002] Lithium-ion batteries, with their high energy density and fast charging speed, are widely used in industries such as 3C and automobiles. In the manufacturing process of lithium-ion batteries, electrolyte filling is a crucial step, and the sealing and welding of the filling port after filling has a significant impact on the quality of the cell. Due to the characteristics of the electrolyte, residual electrolyte at the filling port greatly affects the welding quality, easily causing poor welding, such as incomplete soldering and solder joint defects. Currently, the cleaning of the lithium-ion battery filling port after filling is mainly done manually, which is inefficient. Utility Model Content
[0003] The technical problem to be solved by this invention is how to improve the cleaning efficiency of the lithium battery filling port.
[0004] This utility model solves the above-mentioned technical problems through the following technical means:
[0005] This utility model provides a lithium battery filling port cleaning device, including a moving device and a sensing and control device. A spraying component, a wiping component, and an air blowing component are sequentially fixed above the moving device along the moving direction of the moving device. The sensing and control device includes a photoelectric sensor and a blocking cylinder. The photoelectric sensor and the blocking cylinder are connected through a PLC. The photoelectric sensor is fixed to the side of the moving device. The blocking cylinder is fixed to the spraying component, the wiping component, and the air blowing component.
[0006] Beneficial effects: This utility model, by sequentially fixing the spraying component, wiping component, and blowing component in the mobile device, can sequentially spray, wipe, and blow air onto the lithium battery in the mobile device. The moving battery is stopped under the corresponding component by the sensing and control device to complete the cleaning. It has a significant cleaning effect on the residual electrolyte in the lithium battery filling port. The structure is simple, the cost is low, and it is easy to maintain.
[0007] Preferably, the spraying assembly is equipped with a spraying valve, which is connected to the first telescopic cylinder via a mounting plate.
[0008] Beneficial effects: This utility model sprays alcohol or DMC solution into the lithium battery injection port through a spray valve, which melts the electrolytic liquid crystal in the injection port.
[0009] Preferably, the wiping assembly includes a rotating component, which is connected to the brush and the blocking cylinder.
[0010] Preferably, the rotating assembly includes a motor, which is connected to one end of a shaft. A bevel gear set is sleeved on the shaft, and a bearing seat is fixed at the other end. The bevel gear set is connected to a brush.
[0011] Beneficial effects: This utility model uses a motor to drive the shaft to rotate, which in turn drives the brush to rotate through a bevel gear set, thereby cleaning the lithium battery filling port.
[0012] Preferably, the air blowing assembly is provided with an air blowing plate, which is connected to the second telescopic cylinder. The bottom of the air blowing plate is provided with an air blowing nozzle, and the top is provided with an air source connector.
[0013] Beneficial effects: This utility model connects to an air source via an air source connector and uses an air nozzle to blow and clean the lithium battery and liquid filling port.
[0014] Preferably, the device includes a mounting frame, which comprises side plates and a cross plate. The side plates are mounted on both sides of the mobile device, and the cross plate connects the two side plates. A first telescopic cylinder or a second telescopic cylinder is fixed on the cross plate.
[0015] Preferably, the blocking cylinder is connected to the baffle via a floating joint, and a PU block is provided on the surface of the baffle.
[0016] Beneficial effects: This utility model uses a photoelectric sensor to detect the position of the lithium battery, and a PLC controls the extension of a blocking cylinder to position and fix the lithium battery with a baffle. The floating joint and PU block can play a certain role in damping the contact with the lithium battery and reducing damage to the lithium battery.
[0017] Preferably, it includes a support and a movable frame. The support is fixed to one side of the movable device. The support is connected to the movable frame through a blocking cylinder. A motor is installed at the end of the movable frame. The motor is connected to a shaft through a coupling. The shaft is installed inside the movable frame.
[0018] Preferably, the movable frame is provided with guide posts, the guide posts are connected to the movable frame through oil-free bushings, and the bottom of the movable frame is provided with baffles.
[0019] Beneficial effects: This invention uses a photoelectric sensor to detect the position of the lithium battery, a PLC to control the extension of a blocking cylinder, and a moving frame to position and fix the lithium battery. The guide posts ensure that the moving frame guides the movement up and down.
[0020] Preferably, the moving surface of the mobile device is provided with a guide component, which is a guide rail or a guide roller, and the guide roller is fixed to the moving surface of the mobile device by a fixing frame.
[0021] Beneficial effects: By setting a guide component, the lithium battery can move along the guide component, and the movement path of the lithium battery can be fixed to correspond with the spray component, wiping component and blowing component to achieve cleaning. Attached Figure Description
[0022] Figure 1This is a schematic diagram of the lithium battery filling port cleaning device in this embodiment;
[0023] Figure 2 This is a schematic diagram of the liquid spraying assembly in this embodiment;
[0024] Figure 3 This is a schematic diagram of the wiping component in this embodiment;
[0025] Figure 4 This is a schematic diagram of the air blowing assembly in this embodiment. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. It should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] according to Figure 1-4As shown, this embodiment provides a lithium battery filling port cleaning device, including a moving device 10 and a sensing and control device. Above the moving device 10, along the moving direction of the moving device 10, a spraying assembly 21, a wiping assembly 22, and an air blowing assembly 23 are sequentially fixed. The sensing and control device includes a photoelectric sensor 31 and a blocking cylinder 32. The photoelectric sensor 31 and the blocking cylinder 32 are connected through a PLC. The photoelectric sensor 31 is fixed to the side of the moving device 10. The spraying assembly 21, the wiping assembly 22, and the air blowing assembly 23 are all fixed to the blocking cylinder 32.
[0029] like Figure 1 As shown, three photoelectric sensors 31 are arranged on the side of the mobile device 10. They are all fixed to the side of the mobile device 10 by mounting pieces (not shown in the figure). The three photoelectric sensors 31 are respectively fixed next to the spraying assembly 21, the wiping assembly 22 and the blowing assembly 23. The three photoelectric sensors 31 cooperate with the blocking cylinders 32 fixed to the spraying assembly 21, the wiping assembly 22 and the blowing assembly 23. When the lithium battery comes to the corresponding position, the photoelectric sensor 31 senses it and transmits the signal to the blocking cylinder 32 through the PLC. The blocking cylinder 32 fixes and positions the lithium battery.
[0030] The moving surface of the mobile device 10 is provided with a guide component. In this embodiment, the guide component is a guide roller 11. In this embodiment, there are 5 guide rollers 11, which are placed side by side on the moving surface of the mobile device 10. They are placed on the moving surface of the mobile device 10 by fixing brackets 12. In this embodiment, the guide rollers 11 are fixed by 4 fixing brackets 12, so that the lithium battery moves between the guide rollers 11. This has a positioning function for the movement of the lithium battery and is beneficial for cleaning the electrolyte filling port of the lithium battery.
[0031] like Figure 2 As shown, the spraying assembly 21 includes a mounting frame 24, which includes side plates 241 and a horizontal plate 242. The side plates 241 are trapezoidal in shape, and the horizontal plate 242 is rectangular in shape. The bottom edges of the side plates 241 are fixed to both sides of the moving device 10. The two side plates 241 are connected by the horizontal plate 242 to form the mounting frame 24. The horizontal plate 242 is fixed to the blocking cylinder 32 by a right-angle plate (not shown in the figure). The telescopic end of the blocking cylinder 32 passes through the right-angle plate and is connected to the baffle 321 through a floating joint 323. The surface of the baffle 321 is provided with a PU block 322. By setting the floating joint 323 and the PU block 321, a certain shock absorption effect can be provided for the contacting lithium battery, reducing damage to the lithium battery.
[0032] In this embodiment, the spraying assembly 21 is equipped with four blocking cylinders 32. The telescopic ends of these four cylinders extend outwards, and baffles 321 can fix and position multiple lithium batteries, allowing simultaneous spraying of liquid into the filling ports of multiple lithium batteries. In this embodiment, a first telescopic cylinder 213 is fixed between two blocking cylinders 32. The telescopic end of the first telescopic cylinder 213 is connected to a spraying valve 211 via a mounting plate 212. The mounting plate 212 fixes two spraying valves 211. The blocking cylinders 32 and the first telescopic cylinder 213 are connected via a PLC. After the blocking cylinders 32 fix and position the lithium batteries, the PLC transmits a signal to the first telescopic cylinder 213. At this time, the first telescopic cylinder 213 extends towards the filling port of the lithium batteries, enabling the spraying valve 211 to spray alcohol or DMC solution onto the filling port, melting the electrolytic liquid crystal at the filling port for further cleaning.
[0033] like Figure 3 As shown, the wiping assembly 22 includes a bracket 25 and a movable frame 26. One end of the bracket 25 is fixed to the side of the movable device 10, and the other end of the bracket 25 is connected to the blocking cylinder 32. The telescopic end of the blocking cylinder 32 is connected to the movable frame 26. One end of the movable frame 26 is provided with a guide rod 27. The guide rod 27 is connected to the movable frame 26 through an oil-free bushing. The movable frame 26 can move up and down along the guide rod 27. The bottom of the movable frame 26 is provided with a stop bar 261. The stop bar 261 is used to fix and position multiple lithium batteries. In this embodiment, the telescopic end of the blocking cylinder 32 extends downward, so that the movable frame 26 moves downward along the guide rod 27. At this time, the stop bar 261 can fix and position multiple lithium batteries.
[0034] The wiping assembly 22 has a rotating component on the movable frame 26. The rotating component includes a motor 224, which is fixed to the end of the movable frame 26 and connected to the shaft 223 via a coupling 222. One end of the bevel gear set 225 is sleeved on the shaft 223, and the other end is connected to the brush 221. The other end of the shaft 223 is fixed using a bearing seat 227. In this embodiment, the motor 224 drives the shaft 223 to rotate, and the shaft 223 drives the bevel gear set 225 to rotate, thereby driving the liquid injection port of the brush 221 to rotate, so as to wipe away the electrolyte melted at the liquid injection port.
[0035] like Figure 4As shown, the air blowing assembly 23 includes a mounting frame 24, which includes a side plate 241 and a horizontal plate 242. The side plate 241 is trapezoidal in shape, and the horizontal plate 242 is rectangular in shape. The bottom edge of the side plate 241 is fixed to both sides of the moving device 10. The two side plates 241 are connected by the horizontal plate 242 to form the mounting frame 24. The horizontal plate 242 is fixed to the blocking cylinder 32 by a right-angle plate (not shown in the figure). The telescopic end of the blocking cylinder 32 passes through the right-angle plate and is connected to the baffle 321 through a floating joint 323. The surface of the baffle 321 is provided with a PU block 322. By setting the floating joint 323 and the PU block 321, a certain shock absorption effect can be provided for the contacting lithium battery, reducing damage to the lithium battery.
[0036] The air blowing assembly 23 is equipped with two blocking cylinders 32. The telescopic ends of the two blocking cylinders 32 extend outwards, and multiple lithium batteries can be fixed and positioned via baffles 321, allowing simultaneous cleaning of the electrolyte filling ports of multiple lithium batteries. In this embodiment, a second telescopic cylinder 231 is fixed between the two blocking cylinders 32. The telescopic end of the second telescopic cylinder 231 is connected to an air blowing plate 232. The air blowing plate 232 has four air blowing nozzles 233 evenly distributed at its bottom, and two air source connectors 234 at its top. The air passages inside the air blowing plate 232 are interconnected. The blocking cylinders 32 and the second telescopic cylinder 231 are connected via a PLC. After the blocking cylinders 32 fix and position the lithium batteries, in this embodiment, the air source is connected via the air source connectors 234, and then the air blowing nozzles 233 are used to blow clean the lithium battery electrolyte filling ports.
[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A lithium battery electrolyte filling port cleaning device, characterized in that, The device includes a moving device (10) and a sensing and control device. Above the moving device (10), along the moving direction, a spraying assembly (21), a wiping assembly (22), and an air blowing assembly (23) are sequentially fixed. The spraying assembly (21) is equipped with a spraying valve (211), which is connected to a first telescopic cylinder (213) via a mounting plate (212). The air blowing assembly (23) is equipped with an air blowing plate (232), which is connected to a second telescopic cylinder (231). The air blowing plate (232) is provided with an air blowing nozzle (233) at the bottom and an air source connector (234) at the top; the wiping assembly (22) is provided with a rotating assembly, which is connected to the brush (221) and the blocking cylinder (32); the rotating assembly includes a motor (224), which is connected to one end of the shaft (223), the shaft (223) is fitted with a bevel gear set (225), and the other end is fixed with a bearing seat (227), and the bevel gear set (225) is connected to the brush (221); The sensing and control device includes a photoelectric sensor (31) and a blocking cylinder (32). The photoelectric sensor (31) and the blocking cylinder (32) are connected by a PLC. The photoelectric sensor (31) is fixed on the side of the moving device (10). The liquid spraying assembly (21), the wiping assembly (22) and the blowing assembly (23) are all fixed to the blocking cylinder (32).
2. The lithium battery filling port cleaning device according to claim 1, characterized in that, The device includes a mounting bracket (24), which includes a side plate (241) and a cross plate (242). The side plate (241) is installed on both sides of the moving device (10), and the cross plate (242) connects the two side plates (241). The first telescopic cylinder (213) or the second telescopic cylinder (231) is fixed on the cross plate (242).
3. The lithium battery filling port cleaning device according to claim 1, characterized in that, The blocking cylinder (32) is connected to the baffle (321) via a floating joint (323), and a PU block (322) is provided on the surface of the baffle (321).
4. The lithium battery filling port cleaning device according to claim 1, characterized in that, Includes a bracket (25) and a movable frame (26). The bracket (25) is fixed on one side of the movable device (10). The bracket (25) is connected to the movable frame (26) through a blocking cylinder (32). A motor (224) is installed at the end of the movable frame (26). The motor (224) is connected to a shaft (223) through a coupling (222). The shaft (223) is installed inside the movable frame (26).
5. The lithium battery filling port cleaning device according to claim 4, characterized in that, The movable frame (26) is provided with a guide post (27), which is connected to the movable frame (26) through an oil-free bushing. The bottom of the movable frame (26) is provided with a stop bar (261).
6. The lithium battery filling port cleaning device according to claim 1, characterized in that, The moving surface of the moving device (10) is provided with a guide component, which is a guide rail or a guide roller (11). The guide component is fixed to the moving surface of the moving device (10) by a fixing frame (12).