Surface cleaning equipment for release film production
By working together with primary and secondary dust removal components, combined with pressure sensor components, the problem of low cleaning efficiency in traditional release film production equipment has been solved, achieving automated dust removal and real-time monitoring, thus improving the production quality of release film.
Patent Information
- Application Number
- CN202422969474.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Traditional release film production equipment lacks an effective dust removal and cleaning mechanism, which makes the release film easily contaminated with dust and impurities during the winding process, affecting product quality. Furthermore, manual cleaning is inefficient and inconsistent.
The system employs a combination of primary and secondary dust removal components, along with a pressure sensor assembly, to achieve automated dust removal. It also utilizes a vacuum cleaner and an ion air knife to automatically clean the release film.
It improves cleaning efficiency, reduces pollution during the release film production process, enhances product quality, and enables real-time monitoring of the release film winding thickness.
Smart Images

Figure CN223916162U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of release film cleaning equipment, in particular to a surface cleaning equipment for release film production. BACKGROUND
[0002] In the production process of release film, surface cleaning is a very important link. Traditional release film production equipment often lacks effective dust removal and cleaning mechanism, resulting in release film being easily contaminated with dust and impurities during winding, affecting product quality. In addition, manual cleaning is not only inefficient, but also difficult to ensure the consistency of cleaning effect.
[0003] After searching, a surface cleaning equipment for release film production with publication number CN218049438U is found, which includes a support platform, a cleaning mechanism, an electrostatic elimination mechanism, a feeding mechanism and a transmission mechanism. The support platform is provided with the cleaning mechanism on the upper side, the electrostatic elimination mechanism is provided on the rear side of the cleaning mechanism, the feeding mechanism is provided on the front side of the support platform, and the transmission mechanism is provided on both sides of the feeding mechanism. The dust film on the outer ring of the film pressing rod contacts the dust on the surface of the release film, thereby realizing the cleaning of the release film, and the ion fan continuously generates ion wind to neutralize the static electricity generated during dust removal.
[0004] The above-mentioned device cleans the release film, and the cleaning mechanism is only provided with the electrostatic elimination mechanism and the dust film. However, the dust film cannot be well adhered after the durability decreases, and has certain defects. Therefore, it is necessary to develop a release film production equipment capable of automatically cleaning the surface. UTILITY MODEL CONTENTS
[0005] The utility model provides a surface cleaning equipment for release film production, which realizes the automatic dust removal process through the cooperative work of the first dust removal assembly and the second dust removal assembly.
[0006] A surface cleaning equipment for release film production includes a base, characterized in that: a vertical plate is fixedly connected to one side of the upper part of the base, and a release film roll support shaft is rotatably connected to one end of one side of the vertical plate.
[0007] The vertical plate is rotatably connected to the other end of the one side of the vertical plate, the central shaft end of the reel shaft is fixedly connected to the output end of a speed reducer, the input end of the speed reducer is fixedly connected to a motor, the motor is fixedly connected to the shell of the speed reducer, the shell of the speed reducer is fixed to the other side of the vertical plate, the outer end of the reel shaft is provided with a thread, and a nut is threadedly connected to the outer end of the reel shaft.
[0008] As a further limitation of the technical solution, the other end of the one side of the vertical plate is rotatably connected to the reel shaft, the central shaft end of the reel shaft is fixedly connected to the output end of a speed reducer, the input end of the speed reducer is fixedly connected to a motor, the motor is fixedly connected to the shell of the speed reducer, the shell of the speed reducer is fixed to the other side of the vertical plate, the outer end of the reel shaft is provided with a thread, and a nut is threadedly connected to the outer end of the reel shaft.
[0009] As a further limitation of the technical solution, the primary dust removal assembly includes a dust suction port and a dust collector, the dust collector fixes the vertical plate, the upper side of the dust collector is provided with an outlet, the outlet is fixedly connected to the dust collection bin of the dust collector through a connecting pipe, and the dust suction port is arranged on the dust collector.
[0010] As a further limitation of the technical solution, the secondary dust removal assembly includes an electric push rod, the electric push rod is fixedly connected to the middle part of one side of a straight slot rod through a fixing block, one end of the straight slot rod is fixedly connected to the vertical plate, symmetrically arranged sliding blocks are arranged in the sliding slot of the straight slot rod, one side of each of the sliding blocks is fixedly connected to the working end of an ion wind knife, the other side of each of the sliding blocks is rotatably connected to one end of a connecting rod, the other end of the connecting rod is rotatably connected to both ends of a moving block, the lower side of the moving block is fixedly connected to the upper end of the telescopic rod of the electric push rod, both ends of a guide shaft are fixedly connected to both ends of the straight slot rod, and the guide shaft penetrates through the sliding blocks.
[0011] As a further limitation of the technical solution, the outer end of the release film roll supporting shaft is sleeved with a limiting ring, the limiting ring is threadedly connected to a jack, the jack can abut against the release film roll supporting shaft, one end of the release film roll supporting shaft is fixedly connected to a second motor, and the second motor fixes the vertical plate.
[0012] As a further limitation of the technical solution, the vertical plate is further connected to a pressure sensor assembly, the pressure sensor assembly includes a support plate, a plurality of pressure sensors are arranged on the upper side of the support plate, the pressure sensors monitor pressure in real time, the pressure sensors are in communication with a controller, the controller is electrically connected to the motor, the second motor, the electric push rod, the dust collector and the electric push rod, and when the winding thickness of the release film on the roll shaft contacts the pressure sensor, the controller controls the motor, the second motor, the electric push rod, the dust collector and the electric push rod to stop working.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] Through the cooperative work of the primary dust removal assembly and the secondary dust removal assembly, an automatic dust removal process is realized, the cleaning efficiency is improved, the effective dust removal mechanism reduces the pollution of the release film in the production process, and thus the quality of the final product is improved.
[0015] The introduction of the pressure sensor assembly realizes real-time monitoring of the winding thickness of the release film. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application. It is expressly understood that the drawings are presented for purposes of illustration and description and are not intended as a limitation on the scope of the application. It should be apparent that the drawings are not necessarily to scale as the illustrations are for the purposes of clarity, illustration and conformance to specifications. In the drawings:
[0017] Figure 1 is a perspective view of the utility model Figure One ;
[0018] Figure 2 is a perspective view of the utility model Figure Two ;
[0019] Figure 3 is a side view of the utility model
[0020] Figure 4 is a perspective view of the utility model Figure Three ;
[0021] Figure 5 is a perspective view of the utility model Figure Four .
[0022] In the figure: 2, release film roll, 3, outlet, 4, dust collector, 5, dust suction port, 6, connecting rod, 7, motor, 8, ion air knife, 9, speed reducer, 10, reel, 101, nut, 11, vertical plate, 12, support plate, 13, pressure sensor, 14, base, 15, sliding block, 151, straight slot rod, 16, electric push rod, 17, moving block, 18, guide shaft, 19, fixed block, 20, limit ring, 21, release film roll support shaft, 22, jackscrew, 23, second motor. DETAILED DESCRIPTION
[0023] The utility model will be further described below in combination with the accompanying drawings and embodiments. Figures 1-5
[0024] A surface cleaning device for release film production, comprising a base 14, the upper part of the base 14 is fixedly connected with a vertical plate 11 on one side, and a release film roll support shaft 21 is rotatably connected to one end of the vertical plate 11 on one side;
[0025] The reel 10 and the release film roll support shaft 21 are provided with a primary dust removal assembly and a secondary dust removal assembly for supporting the release film roll 2, and the primary dust removal assembly and the secondary dust removal assembly are used for dust removal.
[0026] The other end of the side of the vertical plate 11 is rotationally connected to a reel 10, the central shaft end of the reel 10 is fixedly connected to the output end of a speed reducer 9, the input end of the speed reducer 9 is fixedly connected to a motor 7, the motor 7 is fixed to the shell of the speed reducer 9, the shell of the speed reducer 9 is fixed to the other side of the vertical plate 11, the outer end of the reel 10 is provided with a thread, and a nut 101 is threadedly connected to the outer end of the reel 10.
[0027] The release film is wound on a reel which can be inserted on the reel 10 and fixed by the nut 101, the motor 7 drives the reel 10 and the reel of the release film to rotate, so that the release film is wound on the reel.
[0028] The primary dust removal assembly comprises a dust suction port 5 and a dust collector 4, the dust collector 4 is fixed to the vertical plate 11, the upper side of the dust collector 4 is provided with an outlet 3, the outlet 3 is fixedly connected to the dust collection bin of the dust collector 4 through a connecting pipe, and the dust suction port 5 is arranged on the dust collector 4.
[0029] The dust collector 4 works to realize dust suction by the dust suction port 5, and dust enters the dust collection bin from the outlet 3.
[0030] The secondary dust removal assembly comprises an electric push rod 16, the electric push rod 16 is fixedly connected to the middle of one side of a straight slot rod 151 through a fixed block 19, one end of the straight slot rod 151 is fixedly connected to the vertical plate 11, symmetrically arranged sliding blocks 15 are arranged in the sliding groove of the straight slot rod 151, one side of each of the sliding blocks 15 is fixedly connected to the working end of an ion wind knife 8, the other side of each of the sliding blocks 15 is rotationally connected to one end of a connecting rod 6, the other end of the connecting rod 6 is rotationally connected to both ends of a moving block 17, the lower side of the moving block 17 is fixed to the upper end of the telescopic rod of the electric push rod 16, both ends of a guide shaft 18 are fixedly connected to both ends of the straight slot rod 151, and the guide shaft 18 penetrates through the sliding blocks 15.
[0031] The telescopic rod of the electric push rod 16 can drive the moving block 17 to move up and down, the moving block 17 drives the connecting rod 6 to reciprocate, the connecting rod 6 drives the sliding blocks 15 to move along the guide shaft 18 in the sliding groove of the straight slot rod 151, and the sliding blocks 15 drive the working end of the ion wind knife 8 to reciprocate.
[0032] The outer end of the release film roll supporting shaft 21 is sleeved with a limiting ring 20, the limiting ring 20 is threadedly matched with a jack screw 22, the jack screw 22 can abut against the release film roll supporting shaft 21, one end of the release film roll supporting shaft 21 is fixedly connected to a second motor 23, and the second motor 23 is fixed to the vertical plate 11.
[0033] The center hole of the release film roll 2 is penetrated by a release film roll supporting shaft 21, a limiting ring 20 and a jackscrew 22 can abut against the release film roll supporting shaft 21 to fix the release film roll, and a second motor 23 can drive the release film roll supporting shaft 21 to rotate, thereby driving the release film roll 2 to rotate.
[0034] The vertical plate 11 is further connected with a pressure sensor assembly, the pressure sensor assembly comprises a support plate 12, the upper side of the support plate 12 is provided with a plurality of pressure sensors 13, the pressure sensors 13 monitor pressure in real time, the pressure sensors 13 are in communication with a controller, the controller is electrically connected with the motor 7, the second motor 23, the electric push rod 16, the dust collector 4 and the electric push rod 16, when the release film wound on the reel 10 reaches the thickness to contact the pressure sensors 13, the controller controls the motor 7, the second motor 23, the electric push rod 16, the dust collector 4 and the electric push rod 16 to stop working.
[0035] Further, a destaticizing rod 1 is fixed on one side of the vertical plate 11, the destaticizing rod 1 is arranged on the upper side of the release film roll 2 and is used for removing static electricity on the release film.
[0036] In use, the center hole of the release film roll 2 is penetrated by the release film roll supporting shaft 21, and the limiting ring 20 and the jackscrew 22 are used for fixing, the release film roll is inserted on the reel 10 and is fixed by the nut 101, one end of the release film is pulled out and wound on the release film roll of the reel 10, the motor 7 is started to drive the reel 10 and the release film roll to rotate to start winding the release film, at the same time, the dust collector 4 starts to work, the dust suction port 5 sucks in dust and enters the dust collecting bin through the outlet 3, the release film is subjected to primary dust removal by the primary dust removal assembly and secondary dust removal by the secondary dust removal assembly, when the thickness of the wound release film reaches the set value of the pressure sensors 13, the controller automatically stops the motor 7, the second motor 23, the electric push rod 16, the dust collector 4 and the electric push rod 16 to work, and the release film roll is removed.
[0037] In the above manner, the release film is wound and dusted.
[0038] The above is only an embodiment of the present application, and does not limit the patent range of the present application, in addition, the device can be used not only for wear resistance detection of release film, but also can adjust parameters according to needs, is suitable for wear resistance test of various materials, any equivalent structure or equivalent process conversion made by using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.
Claims
1. A surface cleaning apparatus for release film production comprising a base (14) characterised in that: The upper side of the base (14) is fixedly connected with a vertical plate (11), one end of one side of the vertical plate (11) is rotatably connected with a release film roll supporting shaft (21) for supporting the release film roll (2); the other end of one side of the vertical plate (11) is rotatably connected with a roll shaft (10); A first dust removal assembly and a second dust removal assembly are arranged between the roll shaft (10) and the release film roll supporting shaft (21), and the first dust removal assembly and the second dust removal assembly are used for dust removal; The first dust removal assembly comprises a dust suction port (5) and a dust collector (4), the dust collector (4) is fixed to the vertical plate (11), an outlet (3) is arranged on the upper side of the dust collector (4), the outlet (3) is fixedly connected with a dust collecting bin of the dust collector (4) through a connecting pipe, and the dust suction port (5) is arranged on the dust collector (4); The second dust removal assembly comprises an electric push rod (16), the electric push rod (16) is fixedly connected with the middle part of one side of a straight groove rod (151) through a fixed block (19), one end of the straight groove rod (151) is fixedly connected with the vertical plate (11), symmetrical sliding blocks (15) are arranged in the sliding grooves of the straight groove rod (151), the working ends of ion air knives (8) are fixedly connected with one side of each of the sliding blocks (15), one end of each of connecting rods (6) is rotatably connected with the other side of each of the sliding blocks (15), the other end of the connecting rod (6) is rotatably connected with both ends of a moving block (17), the lower side of the moving block (17) is fixedly connected with the upper end of the telescopic rod of the electric push rod (16), both ends of a guide shaft (18) are fixedly connected with both ends of the straight groove rod (151), and the guide shaft (18) penetrates through the sliding blocks (15).
2. The surface cleaning apparatus of claim 1, wherein: The output end of a speed reducer (9) is fixedly connected with the central shaft end of the roll shaft (10), the input end of the speed reducer (9) is fixedly connected with a motor (7), the motor (7) is fixedly connected with the shell of the speed reducer (9), the shell of the speed reducer (9) is fixed to the other side of the vertical plate (11), the outer end of the roll shaft (10) is provided with threads, and a nut (101) is threadedly connected with the outer end of the roll shaft (10).
3. A surface cleaning apparatus for release film production according to claim 2, characterized in that: The outer end of the release film roll supporting shaft (21) is sleeved with a limiting ring (20), the limiting ring (20) is threadedly matched with a jack (22), the jack (22) can abut against the release film roll supporting shaft (21), one end of the release film roll supporting shaft (21) is fixedly connected with a second motor (23), and the second motor (23) is fixed to the vertical plate (11).
4. The surface cleaning apparatus of claim 3, wherein: The vertical plate (11) is also connected to a pressure sensor assembly, which includes a support plate (12), the upper side of the support plate (12) is provided with a plurality of pressure sensors (13), the pressure sensors (13) monitor the pressure in real time, the pressure sensors (13) and the controller are in communication, the controller is electrically connected with the motor (7), the second motor (23), the electric push rod (16), the dust collector (4) and the electric push rod (16), when the release film wound on the reel (10) reaches the thickness to contact the pressure sensor (13), the controller controls the motor (7), the second motor (23), the electric push rod (16), the dust collector (4) and the electric push rod (16) to stop working.
Citation Information
Patent Citations
Surface cleaning equipment for release film production
CN218049438U