Die for punching sound hole in arc
By using an arc-shaped punching die on the speaker shell and utilizing rotation and punching technology, the problems of long production time and high cost of sound hole production have been solved, achieving efficient and low-cost sound hole production.
Patent Information
- Application Number
- CN202520021268.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing technologies for creating sound holes on speaker housings are time-consuming and costly, typically employing etching processes, which results in low production efficiency.
A mold for punching out sound holes on an arc shape is used, including a lower mold base, a support cylinder, a rotating component, a pushing component, an extrusion component, and a punching component. Sound holes are made on the speaker shell by rotating and punching. The extrusion plate and the pushing plate are driven by a hydraulic cylinder to fix and push the product.
By using a rotary punching method to create sound holes, production time is shortened, costs are reduced, and production efficiency is improved, making sound hole production more efficient and economical.
Smart Images

Figure CN223916408U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of speaker shell production technology, and specifically relates to a mold for punching out sound holes on an arc. Background Technology
[0002] The sound vents on a speaker allow air to circulate between the inside and outside, enabling the air inside the speaker to resonate with the outside air. Some creatively designed Bluetooth speakers use a cylindrical shape with sound vents around the perimeter, allowing sound to propagate evenly in all directions, creating 360-degree omnidirectional audio coverage.
[0003] In the production of speaker enclosures, the sound holes are typically created using an etching process. First, a layer of photosensitive ink is evenly coated onto the metal surface. Then, film and ultraviolet light exposure cause a chemical reaction in the ink, forming a latent image of the sound hole pattern. Next, a developer is used to dissolve the unexposed photosensitive ink, exposing the metal surface to be etched. The metal is then immersed in an etching solution, where the exposed metal surface is corroded, forming the sound holes. The entire sound hole manufacturing process is time-consuming and costly.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0005] In view of the problems in the related technologies, this utility model proposes a mold for punching out sound holes on an arc shape, so as to overcome the above-mentioned technical problems existing in the existing related technologies.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model is a mold for punching sound holes on an arc, including a lower mold base, a support cylinder fixedly connected inside the lower mold base, a rotating assembly rotatably connected inside the support cylinder, a pushing assembly inside the rotating assembly, an extrusion assembly on the front of the lower mold base corresponding to the pushing assembly, an upper mold base on the top of the lower mold base, and a punching assembly between the lower mold base and the upper mold base.
[0008] The support cylinder is used to support the product, the extrusion assembly is used to fix the product to one end of the rotating assembly so that the rotating assembly drives the product to rotate, and the upper die base is used to drive the punching end of the punching assembly to rise and fall so that the punching assembly completes the punching operation on the product.
[0009] Further, the rotating assembly comprises a rotating groove, a top disc is rotatably connected in the rotating groove, a rotating roller is fixedly installed on the back of the top disc, a fixed seat is fixedly installed on the back of the lower die seat, a motor is fixedly installed on the back of the fixed seat, a shaft coupling is fixedly installed on the output end of the motor, and one end of the shaft coupling is fixedly installed with the rotating roller.
[0010] Further, the pushing assembly comprises a receiving groove, the receiving groove is formed in one end of the rotating roller, a pushing disc is movably connected in the receiving groove, an installation cavity is formed in the rotating roller, the pushing disc is movably connected in the installation cavity, a pushing roller is fixedly connected on one side of the pushing disc, the pushing roller is fixedly connected with the pushing disc, and a spring is fixedly connected between one side of the pushing disc and the inner wall of the installation cavity.
[0011] Further, the extruding assembly comprises a mounting frame, the mounting frame is fixedly installed on the front of the lower die seat, a hydraulic cylinder is fixedly installed on the front of the mounting frame, and the output end of the hydraulic cylinder penetrates through the mounting frame and is rotatably connected with an extruding disc.
[0012] Further, the punching assembly comprises a mounting block, the mounting block is fixedly installed in the lower die seat, a punch is fixedly connected in the mounting block, the bottom end of the punch is located outside the upper die seat, a plurality of punches are arranged in the mounting block, and the bottom of the mounting block is arc-shaped.
[0013] Further, the outer surface of the supporting cylinder is provided with a mounting groove corresponding to the mounting block, a female die is fixedly installed in the mounting groove, and a plurality of sound holes are formed in the outer surface of the female die corresponding to the punch.
[0014] Further, the top of the lower die seat is provided with a positioning hole, and a positioning rod is movably connected in the positioning hole and fixedly installed with the upper die seat.
[0015] The utility model has the following beneficial effects:
[0016] 1、 the utility model discloses an extruding assembly can fix the product at one end of rotating assembly, product can rotate on the supporting cylinder under the rotation of rotating assembly at this time, and the punching end of punching assembly can be punched to the product once sound hole under the drive of upper die seat when product rotates a certain angle, product can be covered with sound hole when product rotates a circle, only need to fix the product at one end of rotating assembly in the whole process, then the control of staggered intermittent of rotating assembly and punching assembly can be carried out, make when making the sound hole on the product, the time consumption is shorter, and the overall cost is also relatively low when making the sound hole of product by punching.
[0017] 2, the utility model discloses a hydraulic cylinder is driven to make the hydraulic cylinder drive extrusion disc and move back and not extrude the product, at this time, spring can move out the pusher disc from the inside of storage groove through pusher disc and pusher roll to make that pusher disc can push the product, and most of the product can move out from the supporting barrel, the above -mentioned setting makes when the product is sleeved on the supporting barrel, only needs to drive the hydraulic cylinder to can complete the fixation of product to make when the product is fixed, it is more convenient, and when the extrusion disc does not extrude the product and fix, most of the product can separate from the supporting barrel under the push of pusher disc, the setting makes when the product is taken from the supporting barrel, it is also more convenient.
[0018] Of course, implementing any product of the utility model does not necessarily need to achieve all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will be needed to use the drawing of the embodiment to make a brief introduction, obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0020] Figure 1 It is the external contour structure schematic diagram of the utility model;
[0021] Figure 2 It is the lower die seat structure schematic diagram of the utility model;
[0022] Figure 3 It is the rotating assembly structure schematic diagram of the utility model;
[0023] Figure 4 It is the Figure 3 A place enlarged structure schematic diagram;
[0024] Figure 5 It is the pusher assembly structure schematic diagram of the utility model;
[0025] Figure 6 It is the extrusion assembly structure schematic diagram of the utility model;
[0026] Figure 7 It is the upper die seat structure schematic diagram of the utility model;
[0027] Figure 8 It is the punch structure schematic diagram of the utility model.
[0028] In the drawings, the component list represented by each sign is as follows:
[0029] 1, lower die seat; 2, support cylinder; 3, rotating assembly; 301, rotating groove; 302, top disc; 303, rotating roller; 304, fixed seat; 305, motor; 306, shaft coupling; 4, pushing assembly; 401, storage groove; 402, pushing disc; 403, mounting cavity; 404, pushing disc; 405, pushing roller; 406, spring; 5, extrusion assembly; 501, mounting frame; 502, hydraulic cylinder; 503, extrusion disc; 6, upper die seat; 7, punching assembly; 701, mounting block; 702, punch; 703, mounting groove; 704, female mold; 705, sound hole; 8, positioning hole; 9, positioning rod. DETAILED DESCRIPTION
[0030] The technical solutions in the utility model embodiments will be clearly and completely described below with reference to the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0031] In the description of the utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the utility model.
[0032] Please refer to Figures 1-8 The utility model discloses a die for punching sound hole on arc, including lower die seat 1, the inside fixed connection of lower die seat 1 has support cylinder 2, the inside rotationally connected of support cylinder 2 has rotating assembly 3, the inside of rotating assembly 3 is provided with pushing assembly 4, the front surface of lower die seat 1 is provided with extrusion assembly 5 corresponding pushing assembly 4, the top of lower die seat 1 is provided with upper die seat 6, and the lower die seat 1 is provided with punching assembly 7 between upper die seat 6;
[0033] The support cylinder 2 is used for supporting the product, the extrusion assembly 5 is used for fixing the product at one end of the rotating assembly 3, so that the rotating assembly 3 drives the product to rotate, and the upper die seat 6 is used for driving the punching end of the punching assembly 7 to ascend and descend, so that the punching assembly 7 completes the punching work on the product.
[0034] By directly sleeving the product on the outer surface of the supporting barrel 2, the extrusion end of the extrusion assembly 5 is moved at this time, and the extrusion assembly 5 is matched with one end of the rotating assembly 3 to complete the clamping and fixing of the product, at this time the upper die holder 6 is moved downward, so that the punching assembly 7 can perform the first punching operation on the product, then the upper die holder 6 is moved upward, at this time the rotating assembly 3 drives the product to rotate 1.8 degrees, and the punching assembly 7 is driven by the upper die holder 6 to perform the punching operation on the product again, and the above operation is repeated, so that the sound hole on the product can be completed.
[0035] The product can be fixed on one end of the rotating assembly 3 by the extrusion assembly 5, at this time the product can rotate on the supporting barrel 2 under the rotation of the rotating assembly 3, and the punching end of the punching assembly 7 can punch the sound hole on the product once under the driving of the upper die holder 6 when the product rotates by a certain angle, and the product can be covered with sound holes after one rotation, and the whole process only needs to fix the product on one end of the rotating assembly 3, then control the rotating assembly 3 and the punching assembly 7 in an interlaced and intermittent manner, so that the time for making the sound hole on the product is short, and the overall cost of making the sound hole on the product by punching is also relatively low, thereby reducing the cost of producing the product.
[0036] In one embodiment, for the above-mentioned rotating assembly 3, the rotating assembly 3 comprises a rotating groove 301, a top disc 302 is rotatably connected inside the rotating groove 301, a rotating roller 303 is fixedly installed on the back of the top disc 302, a fixed seat 304 is fixedly installed on the back of the lower die holder 1, a motor 305 is fixedly installed on the back of the fixed seat 304, a shaft coupling 306 is fixedly installed on the output end of the motor 305, and one end of the shaft coupling 306 is fixedly installed together with the rotating roller 303.
[0037] The front surface of the top disc 302 is slightly convex, which can ensure the firmness of the extrusion end of the extrusion assembly 5 when cooperating with the top disc 302 to fix the product, when the product completes the punching of the sound hole once, the motor 305 drives the rotating roller 303 to rotate inside the supporting barrel 2 through the shaft coupling 306, and at the same time the top disc 302 rotates inside the rotating groove 301 under the driving of the rotating roller 303, the rotating top disc 302 cooperates with the extrusion end of the extrusion assembly 5 to drive the product to rotate on the supporting barrel 2, so that the other positions of the product can complete the punching of the sound hole.
[0038] In an embodiment, for the above-mentioned pushing assembly 4, the pushing assembly 4 comprises a receiving groove 401, which is arranged at one end of the rotating roller 303, and the inside of the receiving groove 401 is movably connected with a pushing disc 402; the inside of the rotating roller 303 is provided with a mounting cavity 403, and the inside of the mounting cavity 403 is movably connected with a pushing disc 404; one side of the pushing disc 404 is fixedly connected with a pushing roller 405, and the pushing roller 405 is fixedly connected with the pushing disc 402; and the spring 406 is fixedly connected between one side of the pushing disc 404 and the inner wall of the mounting cavity 403.
[0039] When the punching of all the sound holes on the product is completed, the extrusion end of the extrusion assembly 5 moves backward and does not extrude the product, at which time the spring 406 can pull the pushing disc 404, so that the pushing disc 404 can slide in the inside of the mounting cavity 403, and at the same time, the pushing roller 405 drives the pushing disc 402 to move out of the inside of the receiving groove 401 under the pushing of the pushing disc 404, at which time the pushing disc 402 can push the product, so that most of the product can move out of the supporting cylinder 2, which makes it more convenient to take the product out of the supporting cylinder 2, and at the same time, the product will not directly separate from the supporting cylinder 2 under the pushing of the pushing disc 402, thereby avoiding the damage of the product due to bumping.
[0040] In an embodiment, for the above-mentioned extrusion assembly 5, the extrusion assembly 5 comprises a mounting frame 501, which is fixedly installed on the front surface of the lower die seat 1; the front surface of the mounting frame 501 is fixedly installed with a hydraulic cylinder 502, and the output end of the hydraulic cylinder 502 penetrates through the mounting frame 501 and is rotatably connected with an extrusion disc 503.
[0041] By sleeving the product on the supporting cylinder 2, at this time, the hydraulic cylinder 502 is driven, so that the hydraulic cylinder 502 drives the extrusion disc 503 to move and extrude the product, and the pushing disc 402 can extrude the spring 406 through the pushing roller 405 and the pushing disc 404, so that the pushing disc 402 can move to the inside of the receiving groove 401, and at the same time, the inner wall of the product is in contact with the top disc 302, at which time the top disc 302 cooperates with the extrusion disc 503 to complete the fixation of the product; when the top disc 302 rotates, since the extrusion disc 503 is rotatably connected with the output end of the hydraulic cylinder 502, the extrusion disc 503 can rotate together with the top disc 302, the rotatable extrusion disc 503 makes the product rotate normally, and the extrusion effect of the extrusion disc 503 and the top disc 302 on the product will not be affected.
[0042] In one embodiment, for the above-mentioned punching assembly 7, the punching assembly 7 comprises a mounting block 701 fixedly mounted inside the upper die holder 6, the inside of the mounting block 701 is fixedly connected with a punch 702, the bottom end of the punch 702 is outside the upper die holder 6, and the punch 702 is provided with a plurality of punches inside the mounting block 701. The bottom of the mounting block 701 is arc-shaped.
[0043] The upper die holder 6 can be connected with the output end of the lifting device, and the upper die holder 6 can be lifted under the driving of the lifting device. At the same time, the upper die holder 6 can drive the plurality of punches 702 to move downward through the mounting block 701, so that the punch 702 can punch the sound hole of the product. The arc-shaped bottom of the mounting block 701 makes the bottom of the mounting block 701 contact the product, and the mounting block 701 does not cause too much extrusion to the product.
[0044] In one embodiment, for the above-mentioned support cylinder 2, the outer surface of the support cylinder 2 is provided with a mounting groove 703 corresponding to the mounting block 701, and the inside of the mounting groove 703 is fixedly mounted with a female die 704. The outer surface of the female die 704 is provided with a plurality of sound holes 705 corresponding to the punch 702.
[0045] When the punch 702 punches the sound hole of the product, the punch 702 can penetrate the product and directly move into the corresponding sound hole 705. The arrangement of the sound hole 705 avoids the direct contact of the punch 702 with the outer surface of the support cylinder 2 during punching of the product, so that the bottom end of the punch 702 is not damaged. At the same time, the debris generated during punching can fall into the inside of the support cylinder 2 through the sound hole 705. The bottom of the support cylinder 2 is provided with a collecting groove. When the product is taken out of the support cylinder 2, the debris inside the support cylinder 2 can directly fall from the inside of the support cylinder 2 through the collecting groove.
[0046] In one embodiment, for the above-mentioned lower die holder 1, the top of the lower die holder 1 is provided with a positioning hole 8, and the inside of the positioning hole 8 is movably connected with a positioning rod 9. The positioning rod 9 is fixedly mounted with the upper die holder 6.
[0047] When the upper die holder 6 moves downward under the driving of the lifting device, the positioning rod 9 can move into the inside of the positioning hole 8. Under the positioning of the positioning rod 9 and the positioning hole 8, the upper die holder 6 and the lower die holder 1 will not be misaligned after being in contact, so that the punch 702 will not be misaligned during punching of the sound hole of the product.
[0048] Through the technical scheme, 1, the product can be fixed at one end of the rotating assembly 3 through the extrusion assembly 5, at this time, the product can rotate on the supporting cylinder 2 under the rotation of the rotating assembly 3, and the punching end of the punching assembly 7 can punch the sound hole of the product once under the driving of the upper die seat 6 when the product rotates by a certain angle, and the product can be covered with sound holes after one rotation, and the whole process only needs to fix the product at one end of the rotating assembly 3, then the rotating assembly 3 and the punching assembly 7 are controlled intermittently, so that the time for making the sound hole on the product is short, and the overall cost of making the sound hole of the product by punching is also relatively low; 2, by driving the hydraulic cylinder 502, so that the hydraulic cylinder 502 drives the extrusion disc 503 to move backward and does not extrude the product, at this time, the spring 406 can move the pushing disc 404 out of the inside of the storage groove 401 through the pushing disc 404 and the pushing roller 405, so that the pushing disc 402 can push the product, and most of the product can be moved out of the supporting cylinder 2, the above-mentioned setting makes it only need to drive the hydraulic cylinder 502 to complete the fixation of the product when the product is sleeved on the supporting cylinder 2, so that it is more convenient to fix the product, and when the extrusion disc 503 does not extrude the product, most of the product can be separated from the supporting cylinder 2 under the pushing of the pushing disc 402, the setting makes it more convenient to take the product out of the supporting cylinder 2.
[0049] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0050] The above disclosed preferred embodiments of the utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and describes these embodiments in order to better explain the principles and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A mold for punching out sound holes on an arc, comprising a lower mold base (1), characterized in that, The lower die base (1) is fixedly connected to a support cylinder (2), and the support cylinder (2) is rotatably connected to a rotating assembly (3). The rotating assembly (3) is provided with a pusher assembly (4). The front of the lower die base (1) is provided with an extrusion assembly (5) corresponding to the pusher assembly (4). The top of the lower die base (1) is provided with an upper die base (6). A punching assembly (7) is provided between the lower die base (1) and the upper die base (6). The support cylinder (2) is used to support the product, the extrusion assembly (5) is used to fix the product to one end of the rotating assembly (3) so that the rotating assembly (3) drives the product to rotate, and the upper die base (6) is used to drive the punching end of the punching assembly (7) to rise and fall so that the punching assembly (7) completes the punching operation on the product.
2. The mold for punching out sound holes on an arc shape according to claim 1, characterized in that, The rotating assembly (3) includes a rotating groove (301), a top plate (302) is rotatably connected inside the rotating groove (301), a rotating roller (303) is fixedly installed on the back of the top plate (302), a fixed seat (304) is fixedly installed on the back of the lower mold base (1), a motor (305) is fixedly installed on the back of the fixed seat (304), a coupling (306) is fixedly installed at the output end of the motor (305), and one end of the coupling (306) is fixedly installed together with the rotating roller (303).
3. The mold for punching out sound holes on an arc shape according to claim 2, characterized in that, The feeding assembly (4) includes a receiving groove (401) which is located at one end of the rotating roller (303). A feeding disc (402) is movably connected inside the receiving groove (401). An installation cavity (403) is provided inside the rotating roller (303). A pusher disc (404) is movably connected inside the installation cavity (403). A pusher roller (405) is fixedly connected to one side of the pusher disc (404). The pusher roller (405) is fixedly connected to the feeding disc (402). A spring (406) is fixedly connected between one side of the pusher disc (404) and the inner wall of the installation cavity (403).
4. The mold for punching out sound holes on an arc shape according to claim 1, characterized in that, The extrusion assembly (5) includes a mounting bracket (501), which is fixedly mounted on the front of the lower die base (1). A hydraulic cylinder (502) is fixedly mounted on the front of the mounting bracket (501), and the output end of the hydraulic cylinder (502) passes through the mounting bracket (501) and is rotatably connected to the extrusion disc (503).
5. A mold for punching out sound holes on an arc shape according to claim 1, characterized in that, The punching assembly (7) includes a mounting block (701), which is fixedly installed inside the upper die base (6). A punch (702) is fixedly connected inside the mounting block (701). The bottom end of the punch (702) is located outside the upper die base (6). Several punches (702) are provided inside the mounting block (701). The bottom of the mounting block (701) is arc-shaped.
6. A mold for punching out sound holes on an arc as described in claim 5, characterized in that, The outer surface of the support cylinder (2) is provided with an installation groove (703) corresponding to the installation block (701). The female mold (704) is fixedly installed inside the installation groove (703). The outer surface of the female mold (704) is provided with a plurality of sound holes (705) corresponding to the punch (702).
7. A mold for punching out sound holes on an arc as described in claim 1, characterized in that, The lower mold base (1) has a positioning hole (8) on its top. A positioning rod (9) is movably connected inside the positioning hole (8). The positioning rod (9) is fixedly installed together with the upper mold base (6).