Machining device for scaffold parts

Abstract

The utility model relates to the technical field of scaffold part machining, and one embodiment of the utility model provides a machining device for scaffold parts, which comprises a fretsaw and an operation box, and further comprises a material box, a cutting box, a filter plate, a conveying mechanism, a fixing mechanism and a discharging mechanism, the material box is slidably connected to the top of the operation box through the moving mechanism, the cutting box is fixedly connected into the material box and used for storing disc-shaped parts, the filtering plate is fixedly connected into the operation box and used for filtering water sprayed when the disc-shaped parts are machined, the conveying mechanism is arranged in the material box, and the fixing mechanisms are arranged on the two sides of the material box and used for conveying the disc-shaped parts to the cutting box. By means of the technical scheme, the technical problems that in the prior art, an operator needs to conduct repeated manual feeding and discharging operation, time and physical strength are consumed, and the subsequent machining and welding efficiency of parts is lowered are solved.

Description

TECHNICAL FIELD

[0001] Embodiments of the present disclosure relate to the technical field of scaffold part processing, in particular, to a scaffold part processing device. BACKGROUND

[0002] As an indispensable key facility in building construction, the scaffold is composed of basic frame, tie rod, working layer accessory, wall tie component and supporting facility, etc., which can build a stable working platform for building construction and effectively ensure the safety and smooth progress of construction.

[0003] In the production process of the scaffold, the surface of the disc-shaped part is often uneven after the stamping forming process is completed, and the uneven surface becomes a big obstacle when the disc-shaped part needs to be welded with other parts, which easily affects the welding quality.

[0004] Currently, the conventional treatment means for this problem is to fix the disc-shaped part firmly before welding, and then use a wire saw to trim the surface, however, this method has obvious disadvantages, every time a disc-shaped part is trimmed, the operator must take it down, and then fix the next disc-shaped part that needs to be trimmed, and so on, which not only consumes time but also consumes physical strength, and lowers the subsequent processing and welding efficiency of the parts. CONTENT OF THE INVENTION

[0005] To overcome the above-mentioned defects, embodiments of the present disclosure provide a scaffold part processing device, which solves the technical problem that the operator needs to repeatedly manually load and unload in the prior art, which not only consumes time but also consumes physical strength, and lowers the subsequent processing and welding efficiency of the parts.

[0006] According to one aspect, at least one embodiment of the present disclosure provides a scaffold part processing device, which comprises a wire saw and an operation box, the wire saw is installed in the operation box, and further comprises a material box, a dividing box, a filter plate, a conveying mechanism, a fixing mechanism and a discharging mechanism.

[0007] The material box is slidably connected to the top of the operation box through a moving mechanism;

[0008] The dividing box is fixedly connected in the material box, and is used for storing disc-shaped parts;

[0009] The filter plate is fixedly connected in the operation box, and is used for filtering water sprayed during processing of the disc-shaped parts;

[0010] The conveying mechanism is arranged in the material box, and is used for arranging and conveying the disc-shaped parts stored in the dividing box;

[0011] The fixing mechanism is arranged on both sides of the material box and used for fixing the disc-shaped parts in the position of the wire saw cutting;

[0012] The discharging mechanism is arranged in the operation box and used for delivering the processed disc-shaped parts out of the operation box.

[0013] Preferably, the conveying mechanism comprises a conveying rod, a first motor and a conveying paddle.

[0014] The conveying rod is rotationally connected in the material box.

[0015] The first motor is installed on one side of the material box, and the output end of the first motor penetrates through the material box and is fixedly connected with one end of the conveying rod in a coaxial manner.

[0016] The conveying paddle is fixedly connected with the circumferential surface of the conveying rod, a plurality of through slots are formed in the back of the dividing box, and the edges of the conveying paddle penetrate through the plurality of through slots and extend into the dividing box.

[0017] Further, the fixing mechanism comprises a rotating rod, a fixing frame, a clamping block and a driving assembly.

[0018] The rotating rod is provided with two, and the two rotating rods are rotationally connected on both sides of the material box.

[0019] The fixing frame is fixedly connected on both the rotating rods.

[0020] The clamping block is fixedly connected on both the fixing frames.

[0021] The driving assembly is arranged at the bottom of the material box and used for driving the two fixing frames to swing relative to each other.

[0022] Further, the driving assembly comprises a transmission rod, a driving frame, a sliding shaft and a first electric cylinder.

[0023] The transmission rod is fixedly connected with the bottom end of the rotating rod, and the sliding groove is formed in the transmission rod.

[0024] The driving frame is located at the bottom of the two transmission rods.

[0025] The sliding shaft is provided with two, and the sliding shaft is fixedly connected with the top end of the driving frame.

[0026] The first electric cylinder is installed at the bottom end of the material box, and the output end of the first electric cylinder is fixedly connected with the driving frame.

[0027] Further, the moving mechanism comprises a sliding rod, a moving screw rod and a second motor.

[0028] The slide bar is fixedly connected to the bottom end of the material box, and the operation box has a sliding hole, in which the slide bar is slidably connected.

[0029] The movable screw is rotatably connected to the control box, and the control box has a screw hole, in which the movable screw is threaded.

[0030] The second motor is mounted on the material box, and the output end of the second motor is coaxially and fixedly connected to one end of the moving screw.

[0031] Furthermore, the feeding mechanism includes: a support plate and a feeding trough;

[0032] The support plate is provided in two parts, and both support plates are fixedly connected to the top of the filter plate;

[0033] The feeding trough is fixedly connected to the top of the two support plates, and the operating box has an opening, with the feeding trough located inside the opening.

[0034] Furthermore, the material box has two grooves, and the two clamping blocks are located in the two grooves respectively.

[0035] Furthermore, a stabilizing block is fixedly connected to the material box, and a rotating hole is provided on the stabilizing block, with the rotating rod rotatably connected in the rotating hole.

[0036] Furthermore, a mounting plate is fixedly connected to the bottom of the material box, and the first electric cylinder is mounted on the mounting plate.

[0037] Furthermore, the feeding trough is fixedly connected to the top of the two support plates in an inclined state.

[0038] The beneficial effects of the embodiments disclosed herein are as follows:

[0039] In this disclosure, by setting up a moving mechanism, one end of the material box is moved to the cutting position of the wire saw. Then, the disc-shaped parts are transported to the edge of the material box by the conveying mechanism. After that, the disc-shaped parts are fixed by the fixing mechanism, which facilitates the trimming of the disc-shaped parts. After trimming, the fixing of the disc-shaped parts is released so that they fall into the feeding trough for feeding. Compared with the prior art, there is no need for operators to manually load and unload the disc-shaped parts, which saves time and effort and improves the efficiency of subsequent processing and welding of the parts. Attached Figure Description

[0040] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0041] Fig. 1 This is a schematic diagram of the overall structure in one embodiment of the present disclosure;

[0042] Fig. 2 This is a structural schematic diagram from another angle in one embodiment of the present disclosure;

[0043] Fig. 3 This is a schematic diagram of the moving mechanism, conveying mechanism, and fixing mechanism in one embodiment of the present disclosure;

[0044] Fig. 4 This is a cross-sectional structural diagram of the material bin and the dividing bin in one embodiment of this disclosure.

[0045] In the diagram: 1. Wire saw; 2. Control box; 3. Material box; 4. Dividing box; 5. Filter plate; 6. Conveyor rod; 7. First motor; 8. Conveyor paddle; 9. Rotating rod; 10. Fixed frame; 11. Clamping block; 12. Transmission rod; 13. Drive frame; 14. Sliding shaft; 15. First electric cylinder; 16. Sliding rod; 17. Moving screw; 18. Second motor; 19. Support plate; 20. Discharge chute; 21. Stabilizing block; 22. Mounting plate. Detailed Implementation

[0046] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0047] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0048] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0049] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0050] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0051] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0052] like Figs. 1-4 As shown, one embodiment of this disclosure provides a processing device for scaffolding parts, including a wire saw 1 and an operation box 2. The wire saw 1 is installed inside the operation box 2. The device also includes a material box 3, a dividing box 4, a filter plate 5, a conveying mechanism, a fixing mechanism, and a unloading mechanism. The material box 3 is slidably connected to the top of the operation box 2 via a moving mechanism. The dividing box 4 is fixedly connected inside the material box 3 for storing disc-shaped parts. The filter plate 5 is fixedly connected inside the operation box 2 for filtering the water sprayed during the processing of the disc-shaped parts. Through the cooperation between the material box 3, the dividing box 4, the filter plate 5, the conveying mechanism, the fixing mechanism, and the unloading mechanism, operators do not need to manually load and unload the disc-shaped parts, which saves time and effort and improves the efficiency of subsequent processing and welding of the parts.

[0053] The fixing mechanism is located on both sides of the material box 3 to fix the disc-shaped parts at the cutting position of the wire saw 1. The fixing mechanism includes: a rotating rod 9, a fixing frame 10, a clamping block 11, and a drive assembly. Two grooves are provided on the material box 3, and two clamping blocks 11 are located in the two grooves respectively. Two rotating rods 9 are provided, and the two rotating rods 9 are rotatably connected to both sides of the material box 3. A fixing frame 10 is fixedly connected to each of the two rotating rods 9, and a clamping block 11 is fixedly connected to each of the two fixing frames 10. The drive assembly is located at the bottom of the material box 3 and is used to drive the two fixing frames 10 to swing relative to each other. The drive assembly includes... Includes: transmission rod 12, drive frame 13, sliding shaft 14 and first electric cylinder 15. The bottom end of the material box 3 is fixedly connected to the mounting plate 22. The first electric cylinder 15 is mounted on the mounting plate 22. The bottom ends of the two rotating rods 9 are fixedly connected to the transmission rod 12. The two transmission rods 12 are provided with sliding grooves. The drive frame 13 is located at the bottom of the two transmission rods 12. There are two sliding shafts 14. The two sliding shafts 14 are fixedly connected to the top end of the drive frame 13. The two sliding shafts 14 are slidably connected in the two sliding grooves respectively. The first electric cylinder 15 is mounted at the bottom end of the material box 3. The output end of the first electric cylinder 15 is fixedly connected to the drive frame 13.

[0054] When the foremost disc-shaped component is delivered to the cutting position of the wire saw 1, the first electric cylinder 15 drives the drive frame 13 to move towards the first motor 7, thereby causing the sliding shaft 14 to slide on the two transmission rods 12 and simultaneously causing the two transmission rods 12 to swing synchronously, thereby causing the two rotating rods 9 to rotate. When the rotating rods 9 rotate, they cause the fixing frame 10 and the clamping block 11 to swing relative to each other, thereby clamping and fixing the disc-shaped component, which facilitates the stable fixing of the foremost disc-shaped component that needs to be trimmed.

[0055] The conveying mechanism is set inside the material box 3 and is used to arrange and convey the disc-shaped parts stored in the dividing box 4. The conveying mechanism includes: a conveying rod 6, a first motor 7 and a conveying paddle 8. A stabilizing block 21 is fixedly connected to the material box 3. A rotating hole is opened on the stabilizing block 21. The conveying rod 6 is rotatably connected in the rotating hole and is rotatably connected inside the material box 3. The first motor 7 is installed on one side of the material box 3. The output end of the first motor 7 passes through the material box 3 and is coaxially fixedly connected to one end of the conveying rod 6. The conveying paddle 8 is fixedly connected to the circumferential surface of the conveying rod 6. Multiple through slots are opened on the dividing box 4. The edge of the conveying paddle 8 passes through multiple through slots and extends into the dividing box 4.

[0056] When it is necessary to feed disc-shaped parts, a large number of disc-shaped parts are placed in the dividing box 4, and each disc-shaped part is placed in the interval formed by the conveying paddle 8 in the dividing box 4. The first motor 7 drives the conveying rod 6 and the conveying paddle 8 to rotate, thereby driving multiple disc-shaped parts to be conveyed, which facilitates the storage of a large number of disc-shaped parts and continuous feeding.

[0057] The moving mechanism includes: a slide rod 16, a moving screw 17, and a second motor 18. The slide rod 16 is fixedly connected to the bottom end of the material box 3. A sliding hole is provided on the operation box 2, and the slide rod 16 is slidably connected in the sliding hole. The moving screw 17 is rotatably connected to the operation box 2. A screw hole is provided on the operation box 2, and the moving screw 17 is threadedly connected in the screw hole. The second motor 18 is mounted on the material box 3, and the output end of the second motor 18 is coaxially and fixedly connected to one end of the moving screw 17.

[0058] The second motor 18 drives the moving screw 17 to rotate. When the moving screw 17 rotates, it drives the material box 3 to move on the operating box 2, so that the end of the material box 3 that discharges material is close to the cutting position of the wire saw 1. This makes it easier to fix the disc-shaped parts in the dividing box 4 and then trim them with the wire saw 1, which makes it easier to adjust the trimming position of the disc-shaped parts.

[0059] The unloading mechanism is set inside the operating box 2 and is used to transfer the processed disc-shaped parts to the outside of the operating box 2. The unloading mechanism includes: support plate 19 and unloading trough 20. The unloading trough 20 is fixedly connected to the top of the two support plates 19 in an inclined state. There are two support plates 19. Both support plates 19 are fixedly connected to the top of the filter plate 5. The unloading trough 20 is fixedly connected to the top of the two support plates 19. The operating box 2 has an opening, and the unloading trough 20 is located in the opening.

[0060] After the disc-shaped parts are finished, the fixing mechanism releases the fixing of the finished disc-shaped parts, allowing the disc-shaped parts to fall into the feeding tray and roll out of the operating box 2 in the inclined feeding trough 20, which facilitates the rapid discharge of the finished disc-shaped parts.

[0061] The working principle is as follows: When the surface of a disc-shaped component needs to be trimmed, a number of disc-shaped components are first neatly placed within the intervals formed by the conveyor paddle 8 and the dividing box 4. Then, the first motor 7 drives the conveyor rod 6 and the conveyor paddle 8 to rotate, thereby conveying multiple disc-shaped components. When the foremost disc-shaped component is at the last edge of the dividing box 4, the rotation of the conveyor paddle 8 is stopped. The first electric cylinder 15 drives the drive frame 13 to move towards the first motor 7, which in turn drives the sliding shaft 14 to slide on the two transmission rods 12. Simultaneously, the two transmission rods 12 swing synchronously, thereby driving the two rotating rods 9 to rotate. When the rotating rods 9 rotate, they drive the fixing frame 10 and the clamping block 11 to swing relative to each other, so that the two clamping blocks 11 clamp the edge of the disc-shaped component, thereby clamping and fixing the disc-shaped component. After the disc-shaped component is fixed, The second motor 18 drives the moving screw 17 to rotate. When the moving screw 17 rotates, it drives the material box 3 to move on the operating box 2, thereby bringing the fixed disc-shaped parts close to the cutting position of the wire saw 1. Then, the wire saw 1 trims the surface of the disc-shaped parts. After trimming, the first electric cylinder 15 drives the drive frame 13 to move towards the wire saw 1, which in turn drives the transmission rod 12 to swing. When the transmission rod 12 swings, it drives the rotating rod 9 and the fixed frame 10 to rotate, which in turn drives the clamping block 11 to release the clamping of the trimmed disc-shaped parts, so that the disc-shaped parts fall into the feeding trough 20. Due to the inclined setting of the feeding trough 20, the disc-shaped parts slide out of the operating box 2 to realize the discharge operation. At the same time, the conveying paddle 8 continues to convey the disc-shaped parts behind and repeats the above operation, so as to realize the automatic loading and unloading operation of the disc-shaped parts.

[0062] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A processing device for scaffolding parts, comprising a wire saw (1) and an operating box (2), wherein the wire saw (1) is installed inside the operating box (2), characterized in that, Also includes: Material box (3), which is slidably connected to the top of the operation box (2) via a moving mechanism; A dividing box (4) is fixedly connected inside the material box (3) and is used to store disc-shaped parts; The filter plate (5) is fixedly connected inside the operation box (2) and is used to filter the water sprayed during the processing of the disc-shaped parts. The conveying mechanism is set inside the material box (3) and is used to arrange and convey the disc-shaped parts stored in the dividing box (4); The fixing mechanism is set on both sides of the material box (3) and is used to fix the disc-shaped parts at the cutting position of the wire saw (1); The unloading mechanism is located inside the operating box (2) and is used to transfer the processed disc-shaped parts to the outside of the operating box (2).

2. The processing device for scaffolding parts according to claim 1, characterized in that, The conveying mechanism includes: Conveying rod (6), which is rotatably connected inside the material box (3); The first motor (7) is installed on one side of the material box (3). The output end of the first motor (7) passes through the material box (3) and is coaxially fixedly connected to one end of the conveying rod (6). The conveying paddle (8) is fixedly connected to the circumferential surface of the conveying rod (6). The dividing box (4) has multiple through slots. The edge of the conveying paddle (8) passes through multiple through slots and extends into the dividing box (4).

3. The processing device for scaffolding parts according to claim 2, characterized in that, The fixing mechanism includes: Rotating rod (9), there are two rotating rods (9), and the two rotating rods (9) are respectively rotatably connected to both sides of the material box (3); Fixing frame (10) is fixedly connected to both of the two rotating rods (9); Clamping blocks (11) are fixedly connected to both of the two fixing frames (10); A drive assembly is located at the bottom of the hopper (3) and is used to drive the two fixed frames (10) to swing relative to each other.

4. The processing device for scaffolding parts according to claim 3, characterized in that, The driving component includes: The bottom ends of the two rotating rods (9) are fixedly connected to the transmission rod (12), and the two transmission rods (12) are provided with sliding grooves. A drive frame (13) is located at the bottom of two transmission rods (12); Slide shaft (14), two slide shafts (14) are provided, both slide shafts (14) are fixedly connected to the top of the drive frame (13), and the two slide shafts (14) are slidably connected in two slide grooves respectively; The first electric cylinder (15) is installed at the bottom of the material box (3), and the output end of the first electric cylinder (15) is fixedly connected to the drive frame (13).

5. The processing device for scaffolding parts according to claim 4, characterized in that, The mobile mechanism includes: The slide rod (16) is fixedly connected to the bottom end of the material box (3). The operation box (2) has a sliding hole, and the slide rod (16) is slidably connected in the sliding hole. A movable screw (17) is rotatably connected to the operating box (2). The operating box (2) has a screw hole, and the movable screw (17) is threaded into the screw hole. The second motor (18) is mounted on the hopper (3), and the output end of the second motor (18) is coaxially fixedly connected to one end of the moving screw (17).

6. The processing device for scaffolding parts according to claim 5, characterized in that, The feeding mechanism includes: Support plate (19), two support plates (19) are provided, and both support plates (19) are fixedly connected to the top of the filter plate (5); The material feeding trough (20) is fixedly connected to the top of two support plates (19). The operation box (2) has an opening, and the material feeding trough (20) is located inside the opening.

7. The processing device for scaffolding parts according to claim 6, characterized in that, The material box (3) has two grooves, and the two clamping blocks (11) are located in the two grooves respectively.

8. The processing device for scaffolding parts according to claim 7, characterized in that, A stabilizing block (21) is fixedly connected to the material box (3). A rotating hole is provided on the stabilizing block (21), and the rotating rod (9) is rotatably connected in the rotating hole.

9. A processing device for scaffolding parts according to claim 8, characterized in that, The bottom of the hopper (3) is fixedly connected to the mounting plate (22), and the first electric cylinder (15) is mounted on the mounting plate (22).

10. A processing device for scaffolding parts according to claim 9, characterized in that, The feeding trough (20) is fixedly connected to the top of the two support plates (19) in an inclined state.

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