Air transportation operation equipment
By introducing a pre-control platform and multi-stage deceleration technology into the gantry crane, the problems of cumbersome manual control and inertial impact in the transportation of heavy objects are solved, and the automated control and durability of the equipment are improved.
Patent Information
- Application Number
- CN202520630652.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-03
AI Technical Summary
When transporting heavy objects, existing gantry cranes require manual speed control to avoid inertial impacts, which leads to cumbersome operation and equipment damage. Furthermore, inertial impacts cause irreversible damage to the gantry crane structure.
The system employs a pre-control platform and a hydraulic drive system. Through multi-stage triggering of the sensing column and sensors, the hydraulic motor achieves multi-stage deceleration, automatically completing multi-stage deceleration and braking of the equipment platform to avoid impact when the equipment platform approaches the pre-control platform.
It improves the convenience of transportation operations and the durability of equipment, reduces labor costs, achieves semi-automatic control, and reduces equipment wear and impact.
Smart Images

Figure CN223920913U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the transportation equipment field, concretely relates to an aerial transportation operation equipment. BACKGROUND
[0002] The derrick crane can hoist the hoisted object to the air in the process of carrying the goods, can avoid most ground facilities in the transportation process, can relatively quickly transport the hoisted object to the specific place, and has good carrying operation convenience.
[0003] When using the derrick crane to transport heavy objects, in order to avoid generating large inertia, the movement speed of the derrick crane needs to be kept at a low speed, and the operator needs to continuously control the derrick crane based on the controller, which is relatively wasteful of the operator's time.
[0004] In addition, after the operator stops controlling the controller after the heavy object is in place, since the position needs to be kept accurate, the movement mechanism of the derrick crane will immediately brake, and the inertia generated in the dynamic-static switching process of the heavy object and the corresponding hoisting and transportation structure will impact the related structure of the derrick crane, which will cause irreversible damage to the derrick crane over a long period of time; in order to solve the impact problem, the derrick crane manufacturer generally sets a transportation speed adjusting knob or a multi-speed button in the controller, and the operator needs to use the lowest speed of the transportation speed to control the derrick crane when the heavy object approaches to be in place; but in actual application, due to the complicated operation, the operator is prone to misoperation. SUMMARY
[0005] In order to solve the shortcomings of the existing derrick crane equipment, the utility model provides an aerial transportation operation equipment, which uses a pre-control platform matched with a same rail as a control object, and the equipment platform automatically completes transportation, and corresponding deceleration brake facilities are set according to the hydraulic drive characteristics of the equipment platform, so that the use convenience and durability of the existing aerial transportation operation equipment can be improved.
[0006] Correspondingly, the utility model provides an aerial transportation operation equipment, which comprises:
[0007] A guide rail;
[0008] A lead screw, which is arranged in parallel with the guide rail;
[0009] An equipment platform, which is slidingly matched with the guide rail;
[0010] A sliding sleeve, which is arranged on the equipment platform and matched with the lead screw;
[0011] A hydraulic motor assembly, which is used for driving the lead screw to rotate, and comprises a control handle, a controller, a hydraulic pump, a main throttle valve and a hydraulic motor connected in sequence;
[0012] Further comprising:
[0013] a pre-control platform, which is slidingly fitted on the guide rail;
[0014] a traction assembly, which is used to drive the pre-control platform to move on the guide rail;
[0015] a pre-control handle, which is connected with the traction assembly;
[0016] an induction assembly, which comprises an induction column and n groups of inductors, the induction column is arranged on the pre-control platform and the axis of the induction column is parallel to the guide rail, the n groups of inductors are arranged in sequence on the equipment platform and the arrangement direction of the n groups of inductors is parallel to the guide rail, when the equipment platform and the pre-control platform move towards each other along the guide rail, the induction column triggers each group of inductors in sequence, wherein n≥1;
[0017] a throttling assembly, which comprises n throttling valves and n electrically controlled gate valves, the n throttling valves are connected in series between the main throttling valve and the hydraulic motor, and one electrically controlled gate valve is arranged in parallel on each throttling valve, the control end of each electrically controlled gate valve is connected with a corresponding group of inductors, and the default state of the electrically controlled gate valve is an open state, and the inductors in the triggered state switch the state of the corresponding electrically controlled gate valve to a closed state.
[0018] In an optional embodiment, the traction assembly comprises a traction motor and a rubber wheel, the rubber wheel is attached to the guide rail or the lead screw, and the traction motor is used to drive the rubber wheel to rotate.
[0019] In an optional embodiment, the inductors are magnetic switches, and the induction column is a magnet.
[0020] In an optional embodiment, the inductors are infrared gratings, each group of infrared gratings comprises a signal emitter and a signal receiver;
[0021] The equipment platform is respectively provided with corresponding mounting structures at positions corresponding to the arrangement positions of each group of inductors.
[0022] Each group of mounting structures comprises a first protrusion and a second protrusion, the signal emitter and the signal receiver of each group of infrared gratings are respectively arranged on the corresponding first protrusion and the corresponding second protrusion, and the first protrusion and the second protrusion form an induction area of the corresponding inductor therebetween.
[0023] When the equipment platform and the pre-control platform move towards each other along the guide rail, the induction column sequentially passes through each induction area.
[0024] In an optional embodiment, the n throttling valves are of the same type, and the cross-sectional areas of the throttling channels of the n throttling valves are different from each other based on the adjustment of the n throttling valves.
[0025] Optionally, in the n throttle valves, the throttle passage cross-sectional area of the throttle valve closer to the hydraulic motor is smaller.
[0026] Optionally, when the equipment platform and the pre-control platform approach along the guide rail, the inductors are sorted according to the triggering sequence of the inductors to the sensing column, and the n groups of inductors are respectively a first group of inductors, a second group of inductors,..., and an n-th group of inductors.
[0027] The n throttle valves are sorted in the direction from the main throttle valve to the hydraulic motor, and the n throttle valves are respectively a first throttle valve, a second throttle valve,..., and an n-th throttle valve.
[0028] Wherein, the a-th group of inductors and the a-th throttle valve have a corresponding relationship, a = 1, 2,..., n.
[0029] Optionally, the device further comprises
[0030] A mechanical arm is arranged on the bottom surface of the equipment platform.
[0031] Optionally, the device further comprises a contact inductor and a contact switch.
[0032] The contact inductor is arranged on the equipment platform or the pre-control platform, the contact switch is connected to the power supply circuit of the hydraulic pump, and the contact inductor is connected to the control end of the contact switch.
[0033] The utility model provides a kind of aerial transport operation equipment, on the basis of existing equipment, additionally pre-control platform is added, and the operating object of operating personnel changes from equipment platform to pre-control platform, and pre-control platform is due to lower load, faster running speed, can save operating personnel's machine operating time, reduce human use cost;Equipment platform is automatically moved towards pre-control platform after starting, based on the improvement of the driving system of hydraulic motor, the multistage trigger sensing of inductive column and inductor is realized to realize the multistage deceleration of hydraulic motor, so that equipment platform can automatically complete multistage deceleration brake operation when approaching pre-control platform, can avoid the impact of brake of equipment platform to other structures, can effectively improve the durability of entire aerial transport operation equipment. BRIEF DESCRIPTION OF DRAWINGS
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0035] Figure 1 A three-dimensional structural schematic view of the aerial transportation operation equipment according to the embodiment of the present application.
[0036] Figure 2 A structural block diagram of the driving system of the aerial transportation operation equipment according to the embodiment of the present application. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0038] Figure 1 A three-dimensional structural schematic view of the aerial transportation operation equipment according to the embodiment of the present application, wherein the related structures related to the hydraulic control system are not shown in the figure; Figure 1 Figure 2 A structural block diagram of the driving system of the aerial transportation operation equipment according to the embodiment of the present application.
[0039] The embodiment of the present application provides an aerial transportation operation equipment, which comprises:
[0040] A guide rail 8, in the embodiment of the present application, the guide rail 8 is arranged in pairs to provide reliable guiding support for the equipment platform 10;
[0041] A lead screw 7, which is arranged in parallel with the guide rail 8, due to the limitation of modeling software, the thread line of the lead screw 7 is not shown in the schematic model of the lead screw 7; Figure 1
[0042] An equipment platform 10, which is slidingly fitted on the guide rail 8;
[0043] A sliding sleeve, which is arranged on the equipment platform 10 and cooperates with the lead screw 7.
[0044] By driving the lead screw 7 or the sliding sleeve, the equipment platform 10 can move along the guide rail 8, and generally, the driving of the lead screw 7 or the sliding sleeve (preferably driving the lead screw 7) is in the form of hydraulic driving based on the load characteristics of the equipment platform 10.
[0045] Correspondingly, in the embodiment of the utility model, the air transportation operation equipment further comprises:
[0046] Hydraulic motor 17 assembly for driving the rotation of the lead screw 7, the hydraulic motor 17 assembly includes control handle, controller, hydraulic pump 11, main throttle valve 12 and hydraulic motor 17 connected in turn, basically, control handle starts hydraulic pump 11 through controller, and hydraulic pump 11 provides pressure oil for hydraulic motor 17, and hydraulic motor 17 drives the rotation of lead screw 7 after starting, thereby controlling the movement of equipment platform 10 on guide rail 8.
[0047] Further, the air transportation operation equipment of the embodiment of the utility model further comprises:
[0048] Pre-control platform 6 is slidably fitted on the guide rail 8, and in actual implementation, materials with smaller density can be used for manufacturing;
[0049] Traction assembly for moving the pre-control platform 6 on the guide rail 8;
[0050] Pre-control handle is connected with the traction assembly;
[0051] Induction assembly, including induction column 5 and n groups of inductors, the induction column 5 is arranged on the pre-control platform 6 and the axis of the induction column 5 is parallel with the guide rail 8, the n groups of inductors are sequentially arranged on the equipment platform 10, and the arrangement direction of the n groups of inductors is parallel with the guide rail 8, when the equipment platform 10 and the pre-control platform 6 approach along the guide rail 8, the induction column 5 triggers each group of inductors in turn, wherein, n≥1, in the embodiment of the utility model, n=4;
[0052] Throttle assembly, including n throttle valves 14 and n electrically controlled gate valves 16, the n throttle valves 14 are sequentially connected between the main throttle valve 12 and the hydraulic motor 17, and one electrically controlled gate valve 16 is arranged in parallel on each throttle valve 14, the control end of each electrically controlled gate valve 16 is connected with a corresponding group of inductors, and the default state of the electrically controlled gate valve 16 is an open state, and the inductor switches the state of the corresponding electrically controlled gate valve 16 to a closed state in the triggered state.
[0053] In a specific application, first, the staff controls the pre-control platform 6 to reach a corresponding position according to the position where the equipment platform 10 needs to reach through a pre-control handle; then, the staff starts the hydraulic pump 11 through the control handle, and the equipment platform 10 is driven by the lead screw 7 to move towards the pre-control platform 6; before the equipment platform 10 and the pre-control platform 6 contact, the induction column 5 on the pre-control platform 6 will first trigger the inductor of the equipment platform 10, and every time the induction column 5 triggers an inductor, the electric control gate valve 16 corresponding to the inductor is closed, the corresponding pipeline passage becomes a cut-off state, the pressure oil can only be transmitted through the throttle valve 14 connected in parallel with the electric control gate valve 16, the flow is reduced, and accordingly, the rotating speed of the hydraulic motor 17 is reduced, and the rotating speed of the lead screw 7 is reduced, and the moving speed of the equipment platform 10 is reduced; as the equipment platform 10 and the pre-control platform 6 approach, the multi-stage inductors are triggered in sequence, and the equipment platform 10 is slowed down after multi-stage speed reduction; in actual setting, the throttle passage cross section of the throttle valve 14 corresponding to the last-stage triggered inductor can be adjusted to be extremely small, so that the final speed of the equipment platform 10 tends to zero.
[0054] In an optional embodiment, the aerial transport work equipment further comprises a contact inductor and a contact switch 18.
[0055] The contact inductor is arranged on the equipment platform 10 or the pre-control platform 6, the contact switch 18 is connected to a power supply circuit of the hydraulic pump 11, and the contact inductor is connected with a control end of the contact switch 18, so that the equipment platform 10 can be braked and stopped when the pre-control platform 6 and the equipment platform 10 contact.
[0056] Specifically, the traction assembly comprises a traction motor and a rubber wheel, the rubber wheel is attached to the guide rail 8 or the lead screw 7, and the traction motor is used for driving the rubber wheel to rotate. Figure 1 In actual implementation, the pre-control platform 6 can quickly move along the guide rail 8 under the driving of the traction motor.
[0057] In an optional embodiment, the inductor is a magnetic switch, and the induction column 5 is a magnet.
[0058] In the embodiment of the utility model, the inductor is an infrared grating, and each group of the infrared grating comprises a signal emitter 2 and a signal receiver 3.
[0059] The equipment platform 10 is respectively provided with a corresponding mounting structure at a setting position corresponding to each group of the inductors.
[0060] Each set of mounting structures includes a first protrusion 9 and a second protrusion 4. The signal transmitter 2 and signal receiver 3 of each set of infrared gratings are respectively disposed on the corresponding first protrusion 9 and the corresponding second protrusion 4. The area between the first protrusion 9 and the second protrusion 4 is the sensing area of the corresponding sensor.
[0061] As the device platform 10 and the pre-control platform 6 approach each other along the guide rail 8, the sensing column 5 passes through each of the sensing areas in sequence.
[0062] In an optional implementation, the n throttle valves 14 are of the same model, and based on the adjustment of the n throttle valves 14, the throttling channel cross-sectional areas of the n throttle valves 14 are different from each other. Throttling valves 14 of the same model can be adjusted directly according to the knob settings without the need for complex formula calculations; the n throttle valves 14 can be quickly adjusted according to the required throttling effect; since the throttle valves 14 mainly regulate the flow rate of hydraulic oil, for effectiveness considerations, the throttling channel cross-sectional areas of the n throttle valves 14 are different from each other.
[0063] Furthermore, among the n throttle valves 14, the throttle channel cross-sectional area of the throttle valve 14 that is closer to the hydraulic motor 17 is smaller, thus ensuring the effectiveness of throttling.
[0064] Correspondingly, when the equipment platform 10 and the pre-control platform 6 approach and move along the guide rail 8, the sensors are sorted according to the triggering sequence of the sensors by the sensing column 5, and the n groups of sensors are respectively the first group of sensors, the second group of sensors, ..., the nth group of sensors;
[0065] The n throttle valves 14 are arranged in the direction from the main throttle valve 12 to the hydraulic motor 17, and the n throttle valves 14 are respectively the first throttle valve 14, the second throttle valve 14, ..., the nth throttle valve 14;
[0066] Among them, the a-th group of sensors and the a-th throttle valve 14 have a corresponding relationship, a = 1, 2, ..., n.
[0067] Furthermore, considering that the equipment platform 10 operates bidirectionally on the guide rail 8, in this embodiment of the invention, a pre-control platform 6 is provided on each side of the equipment platform 10 in the direction of movement, and each pre-control platform 6 is equipped with related equipment components; based on the bidirectional movement of the equipment platform 10, a two-position four-way mechanical valve 13 is added to the drive control structure of the hydraulic motor 17 for switching the supply of hydraulic oil, thereby controlling the direction switching of the hydraulic motor 17; similarly, in order to ensure that the multi-stage throttle valve 14 deceleration structure adopted in this embodiment of the invention can maintain normal operation after the hydraulic motor 17 switches, on the one hand, in the bidirectional pipeline passage of the hydraulic motor 17, each Each pipeline is equipped with n sets of throttle valves 14 and electrically controlled gate valves 16 connected in parallel. In addition, since the parallel structure of throttle valves 14 and electrically controlled gate valves 16 mainly acts on the oil input side of the hydraulic motor 17, in order to prevent the oil output side of the hydraulic motor 17 from being affected by the throttle valves 14, each throttle valve 14 of the entire device is also connected in parallel with a check valve 15. The oil in the check valve 15 is allowed to flow in the direction from the hydraulic motor 17 to the hydraulic pump 11. When the pipeline where the throttle valve 14 is located is the oil output side of the hydraulic motor 17, the hydraulic oil can flow back to the hydraulic pump 11 directly through the check valve 15 without being controlled by the throttle valve 14 and the corresponding electrically controlled gate valve 16.
[0068] In practice, the aerial transport equipment also includes a robotic arm 1, which is mounted on the bottom surface of the equipment platform 10. In practical applications, the end effector of the control and transport equipment can be changed according to operational requirements.
[0069] In summary, this utility model provides an aerial transport operation device. Based on existing equipment, a pre-control platform is added, changing the operator's focus from the equipment platform to the pre-control platform. Due to its lower load and faster operating speed, the pre-control platform saves operator time and reduces labor costs. After startup, the equipment platform automatically moves towards the pre-control platform. Based on improvements to the hydraulic motor drive system, multi-stage deceleration of the hydraulic motor is achieved through multi-stage triggering of the induction column and sensors. This allows the equipment platform to automatically complete multi-stage braking operations as it approaches the pre-control platform, preventing impact on other structures and effectively improving the durability of the entire aerial transport operation device. The aerial transport operation device provided by this utility model can be well applied to the retrofitting of old gantry cranes, achieving semi-automatic control of gantry cranes at low cost and offering good economic benefits.
[0070] The above provides a detailed description of an aerial transport operation device provided by the embodiments of this utility model. Specific examples have been used to illustrate the principle and implementation of this utility model. The description of the above embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. An aerial transport operation device, comprising: guide; The lead screw is arranged parallel to the guide rail; The equipment platform is slidably fitted on the guide rail; A sliding sleeve is disposed on the equipment platform and cooperates with the lead screw; A hydraulic motor assembly for driving the lead screw to rotate, the hydraulic motor assembly including a control handle, a controller, a hydraulic pump, a main throttle valve and a hydraulic motor connected in sequence; Its characteristic is that it further includes: The pre-control platform is slidably fitted on the guide rail; A traction assembly is used to traction the pre-control platform to move on the guide rail; The pre-control handle is connected to the traction assembly; The sensing component includes a sensing column and n sets of sensors. The sensing column is disposed on the pre-control platform and its axis is parallel to the guide rail. The n sets of sensors are arranged sequentially on the equipment platform and their arrangement direction is parallel to the guide rail. When the equipment platform and the pre-control platform move close to each other along the guide rail, the sensing column triggers each set of sensors in sequence, where n≥1. The throttling assembly includes n throttling valves and n electrically controlled gate valves. The n throttling valves are connected in series between the main throttling valve and the hydraulic motor, and an electrically controlled gate valve is connected in parallel to each of the throttling valves. The control terminal of each electrically controlled gate valve is connected to a corresponding set of sensor signals. The electrically controlled gate valve is in the open state by default. When the sensor is triggered, it switches the state of the corresponding electrically controlled gate valve to the closed state.
2. The aerial transport operation equipment as described in claim 1, characterized in that, The traction assembly includes a traction motor and a rubber wheel. The rubber wheel is attached to the guide rail or the lead screw, and the traction motor is used to drive the rubber wheel to rotate.
3. The aerial transport operation equipment as described in claim 1, characterized in that, The sensor is a magnetic switch, and the sensing post is a magnet.
4. The aerial transport operation equipment as described in claim 1, characterized in that, The sensor is an infrared grating, and each set of infrared gratings includes a signal transmitter and a signal receiver. The device platform has a corresponding mounting structure at the location corresponding to the setting position of each group of sensors; Each set of mounting structures includes a first protrusion and a second protrusion. The signal transmitter and signal receiver of each set of infrared gratings are respectively disposed on the corresponding first protrusion and the corresponding second protrusion. The area between the first protrusion and the second protrusion is the sensing area of the corresponding sensor. As the equipment platform and the pre-control platform approach each other along the guide rail, the sensing column passes through each of the sensing areas in sequence.
5. The aerial transport operation equipment as described in claim 1, characterized in that, The n throttle valves are of the same model, and based on the adjustment of the n throttle valves, the throttling channel cross-sectional areas of the n throttle valves are different from each other.
6. The aerial transport operation equipment as described in claim 5, characterized in that, Among the n throttle valves, the throttle channel cross-sectional area of the throttle valve that is closer to the hydraulic motor is smaller.
7. The aerial transport operation equipment as described in claim 6, characterized in that, When the equipment platform moves toward the pre-control platform, the sensors are sorted according to the triggering order of the sensors by the sensing column, and the n groups of sensors are respectively the first group of sensors, the second group of sensors, ..., the nth group of sensors; The n throttle valves are ordered in the direction from the main throttle valve to the hydraulic motor, and the n throttle valves are respectively the 1st throttle valve, the 2nd throttle valve, ..., the nth throttle valve; Among them, the a-th group of sensors and the a-th throttle valve have a corresponding relationship, where a = 1, 2, ..., n.
8. The aerial transport operation equipment as described in claim 1, characterized in that, It also includes a robotic arm, which is mounted on the bottom surface of the equipment platform.
9. The aerial transport operation equipment as described in claim 1, characterized in that, It also includes contact sensors and contact switches; The contact sensor is installed on the equipment platform or the pre-control platform, the contact switch is connected to the power supply line of the hydraulic pump, and the contact sensor is connected to the control terminal of the contact switch.