A multi-cutter rotating grouting stirring head

Abstract

The application discloses a multi-cutter-plate rotary grouting stirring head, which comprises a support, the top end of the support is connected with a link plate, the link plate is connected with a link rod, one side wall of the support is connected with a driving mechanism, and the other side wall of the support is provided with a grout conveying mechanism; the input pipe conveys grout, the hydraulic pipe provides power for a hydraulic motor, the hydraulic motor drives a rotating shaft to rotate, the rotating shaft is connected with an in-shaft grout conveying pipe and forms an integrated whole, thus, the in-shaft grout conveying pipe rotates synchronously, the input pipe inputs the solidified grout into the in-shaft grout conveying pipe through a universal grout conveyor, and then the solidified grout is output into a bottom pipe through an outlet hole, so that the effect of spraying the solidified grout is realized; meanwhile, the rotating shaft drives the cutter plate body to rotate, the cutter plate body drives the cutter blades to cut and tumble the sludge, the sludge can be simultaneously input with the solidified grout and cut and stirred, the mixing effect of the solidified grout and the sludge is enhanced, and thus the solidification effect of the sludge is indirectly improved.

Description

Technical Field

[0001] This invention relates to the field of construction equipment, and in particular to a multi-cutterhead rotary grouting and mixing head. Background Technology

[0002] With increasing environmental awareness, governments worldwide have introduced stringent environmental regulations and policies, placing higher demands on sludge treatment. These regulations require sludge treatment to meet certain environmental standards, reduce pollution, and achieve sustainable resource utilization. Traditional sludge solidification equipment suffers from relatively poor construction quality. However, with the continuous development of materials science and engineering technology, sludge solidification technology is constantly being innovated and improved. Optimization of the solidification process and improvements in construction equipment have led to continuous increases in the efficiency and quality of on-site sludge solidification.

[0003] During on-site construction, it was found that the old-style sludge solidification mixing head did not mix evenly, resulting in poor overall molding and the presence of interlayers and gaps that were not fully cured. Subsequent construction would crack and deform with the slightest disturbance, requiring rework and remixing, which increased a lot of time and economic costs. Therefore, it is necessary to use a multi-blade rotary grouting mixing head that can cut the sludge and fill the fixing material simultaneously, so as to fully mix the solidification material and the sludge. Summary of the Invention

[0004] The purpose of this invention is to overcome the defect of poor mixing effect between solidified materials and sludge by providing a multi-blade rotary grouting and mixing head.

[0005] The technical solution to achieve the above objective is: a multi-disc rotary grouting mixing head, including a support, a connecting plate connected to the top of the support, a connecting rod connected to the connecting plate, a driving mechanism connected to one side wall of the support, a grouting mechanism provided on the other side wall of the support, an output mechanism installed on the driving mechanism and the grouting mechanism, and an auxiliary mechanism installed on the output mechanism.

[0006] Preferably, the driving mechanism includes a hydraulic pipe, a hydraulic motor, a rotating shaft, and a pipe hole. The side wall of the bracket is connected to the hydraulic pipe, the bottom end of the hydraulic pipe is connected to the inlet end of the hydraulic motor, the bottom side wall of the bracket is connected to the hydraulic motor, the output end of the hydraulic motor is connected to the rotating shaft, the side wall of the rotating shaft is rotatably connected to both sides of the bottom side wall of the bracket, the side wall of the rotating shaft is connected to the cutter head body, and the cutter head body is provided with multiple cutting teeth.

[0007] Preferably, the grouting mechanism includes an input pipe, a universal grouting device, an internal grouting pipe, and an outlet. The universal grouting device is connected to the side wall of the bottom end of the support. The input pipe is connected to the side wall of the support. The bottom end of the input pipe is connected to the universal grouting device. The output end of the universal grouting device is rotatably connected to the internal grouting pipe. The side wall of the internal grouting pipe is connected to the side wall of the pipe hole. Multiple outlet holes are provided on the side wall of the rotating shaft and the side wall of the internal grouting pipe. The center of the outlet hole on the rotating shaft is aligned with the center of the outlet hole on the internal grouting pipe.

[0008] Preferably, the output mechanism includes a bottom tube, a first rotating groove, a first connecting rod, a first crushing roller, a first circular tube, a second circular tube, a push plate, a rotating ring, a second rotating groove, a second connecting rod, and a second crushing roller. The bottom tube is connected to the side wall of the outlet hole. The top of the bottom tube has a first rotating groove. The bottom ends of the first and second circular tubes are both connected to rotating rings. Multiple push plates are connected to the outer side walls of the first and second circular tubes. The side wall of the first rotating groove is rotatably connected to the rotating ring on the first circular tube. The top of the first circular tube has a second rotating groove. The side wall of the second rotating groove is rotatably connected to the rotating ring on the second circular tube. The inner wall of the bottom tube is connected to a first connecting rod. The side wall of the first connecting rod is connected to multiple first crushing rollers. The inner side wall of the first circular tube is connected to a second connecting rod. The side wall of the second connecting rod is connected to multiple second crushing rollers.

[0009] Preferably, the first connecting rod and the first crushing roller are both distributed inside the bottom tube and the first circular tube, and the second connecting rod and the second crushing roller are both distributed inside the first circular tube and the second circular tube.

[0010] Preferably, the outlet holes are spaced apart from the cutter head body.

[0011] Preferably, the auxiliary mechanism includes a jacking pipe, a top plate, a support rod, a support plate, a roller, and a guide plate. The top end of the second circular pipe is connected to a jacking pipe, the top end of the jacking pipe is connected to two symmetrically distributed top plates, the side wall of the top plate is connected to a support rod, the side wall of the support rod is connected to a support plate, the top end of the support plate is rotatably connected to a roller, and the bottom end of the support plate is connected to a guide plate.

[0012] Preferably, the top tube is truncated cone-shaped, and the second crushing roller at the top is located inside the top tube.

[0013] The beneficial effects of this invention are:

[0014] 1) The input pipe delivers slurry, while the hydraulic pipe provides power to the hydraulic motor. The hydraulic motor drives the rotating shaft to rotate, and the rotating shaft is connected to the slurry delivery pipe inside the shaft. Therefore, the slurry delivery pipe inside the shaft rotates synchronously, and the input pipe will input the solidified slurry into the slurry delivery pipe inside the shaft through the universal slurry feeder, and then output it into the bottom pipe through the outlet hole, thereby achieving the effect of spraying out the solidified slurry. At the same time, the rotating shaft drives the cutter head body to rotate, so that the cutter head body drives the blades to cut and tumble the sludge, so that the sludge can be simultaneously input with solidified slurry and cut and stirred, which enhances the mixing effect of solidified slurry and sludge, thereby indirectly improving the solidification effect of sludge.

[0015] 2) When the shaft rotates, it also drives the bottom tube to rotate with the shaft, which in turn causes the entire output mechanism to rotate with the shaft. The solidified slurry will flow from the outlet to the bottom tube, from the bottom tube into the first circular tube, and then into the second circular tube, and then into the sludge outside, thus achieving the effect of conveying the solidified slurry to the sludge. During the mixing, the sludge and soil lumps will collide with the push plate, which will push the first and second circular tubes to rotate. The accumulated sludge inside the first circular tube will be torn apart by the first crushing roller. Since the force pushing the push plate is different, the second circular tube will rotate relative to the first circular tube. The accumulated sludge inside the second circular tube will be torn apart by the second crushing roller, so that the solidified slurry can be sprayed out from the first and second circular tubes better.

[0016] 3) When a hard object directly hits the jacking pipe, the inclined surface of the jacking pipe can be used to make the hard object push the jacking pipe to rotate, and the jacking pipe pushes the second round pipe to rotate, thereby reducing the impact force of the hard object. When the hard object collides with the roller, it will also cause the roller to rotate, causing the hard object to change the direction of impact, thereby reducing the impact force of the hard object on the top of the second round pipe. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the bottom tube of the present invention;

[0020] Figure 4 This is a schematic diagram of the support plate structure of the present invention;

[0021] Figure 5 This is a schematic diagram of the second circular tube structure of the present invention;

[0022] Figure 6 This is a schematic diagram of the first circular tube structure of the present invention;

[0023] Figure 7 This is a schematic diagram of the bottom tube structure of the present invention;

[0024] Figure 8 yes Figure 2 Enlarged structural diagram at point A;

[0025] Figure 9 yes Figure 2 Enlarged structural diagram at point B;

[0026] Figure 10 yes Figure 2 A magnified structural diagram at point C.

[0027] Icon labels:

[0028] 1. Support; 2. Connecting plate; 3. Connecting rod; 4. Drive mechanism; 401. Hydraulic pipe; 402. Hydraulic motor; 403. Rotating shaft; 404. Pipe hole; 5. Slurry conveying mechanism; 501. Input pipe; 502. Universal slurry conveyor; 503. In-shaft slurry conveying pipe; 504. Outlet hole; 6. Output mechanism; 601. Bottom pipe; 602. First rotating groove; 603. First connecting rod; 604. First crushing roller; 605. First round pipe; 606. Second round pipe; 607. Push plate; 608. Rotating ring; 609. Second rotating groove; 610. Second connecting rod; 611. Second crushing roller; 7. Auxiliary mechanism; 701. Top pipe; 702. Top plate; 703. Support rod; 704. Support plate; 705. Roller; 706. Guide plate; 8. Cutter head body. Detailed Implementation

[0029] The technical solution of the present invention will now be clearly and completely described in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] The invention will now be further described with reference to the accompanying drawings.

[0031] Reference Appendix Figure 1-10 A multi-blade disc rotary grouting mixing head includes a support 1, a connecting plate 2 connected to the top of the support 1, a connecting rod 3 connected to the connecting plate 2, a drive mechanism 4 connected to one side wall of the support 1, a grout conveying mechanism 5 provided on the other side wall of the support 1, an output mechanism 6 installed on the drive mechanism 4 and the grout conveying mechanism 5, and an auxiliary mechanism 7 installed on the output mechanism 6.

[0032] Reference Appendix Figure 2 and attached Figure 10 The drive mechanism 4 includes a hydraulic pipe 401, a hydraulic motor 402, a rotating shaft 403, and a pipe hole 404. The side wall of the bracket 1 is connected to the hydraulic pipe 401. The bottom end of the hydraulic pipe 401 is connected to the inlet end of the hydraulic motor 402. The bottom side wall of the bracket 1 is connected to the hydraulic motor 402. The output end of the hydraulic motor 402 is connected to the rotating shaft 403. The side wall of the rotating shaft 403 is rotatably connected to both sides of the bottom side wall of the bracket 1. The side wall of the rotating shaft 403 is connected to the cutter head body 8. Multiple cutter teeth are provided on the cutter head body 8. A gearbox is provided inside the hydraulic motor 402 to adjust the torque and speed of the hydraulic motor 402.

[0033] Reference Appendix Figure 2 and attached Figure 9 The grouting mechanism 5 includes an input pipe 501, a universal grouter 502, an internal grouting pipe 503, and an outlet hole 504. The universal grouter 502 is connected to the side wall of the bottom end of the support 1. The input pipe 501 is connected to the side wall of the support 1. The bottom end of the input pipe 501 is connected to the universal grouter 502. The output end of the universal grouter 502 is rotatably connected to the internal grouting pipe 503. The side wall of the internal grouting pipe 503 is connected to the side wall of the pipe hole 404. Multiple outlet holes 504 are provided on the side wall of the rotating shaft 403 and the side wall of the internal grouting pipe 503. The outlet holes 504 are distributed at intervals with the cutter head body 8. The center of the outlet hole 504 on the rotating shaft 403 is aligned with the center of the outlet hole 504 on the internal grouting pipe 503.

[0034] The connecting plate 2 and connecting rod 3 are installed on the output wall of the excavator to supply slurry to the input pipe 501. The hydraulic pipe 401 provides power to the hydraulic motor 402, which drives the rotating shaft 403 to rotate. The rotating shaft 403 is connected to the slurry supply pipe 503 inside the shaft, so the slurry supply pipe 503 inside the shaft rotates synchronously. The input pipe 501 will input the solidified slurry into the slurry supply pipe 503 inside the shaft through the universal slurry feeder 502, and then output it into the bottom pipe 601 through the outlet hole 504, thereby achieving the effect of spraying out the solidified slurry. At the same time, the rotating shaft 403 drives the cutter head body 8 to rotate, so that the cutter head body 8 drives the blades to cut and tumble the sludge, so that the sludge can be simultaneously fed with solidified slurry and cut and stirred, which enhances the mixing effect of solidified slurry and sludge, thereby indirectly improving the solidification effect of sludge.

[0035] Reference Appendix Figure 2-8The output mechanism 6 includes a bottom tube 601, a first rotating groove 602, a first connecting rod 603, a first crushing roller 604, a first circular tube 605, a second circular tube 606, a push plate 607, a rotating ring 608, a second rotating groove 609, a second connecting rod 610, and a second crushing roller 611. The bottom tube 601 is connected to the side wall of the outlet 504. The top end of the bottom tube 601 has a first rotating groove 602. The bottom ends of the first circular tube 605 and the second circular tube 606 are both connected to rotating rings 608. Multiple push plates 607 are connected to the outer side walls of the first circular tube 605 and the second circular tube 606. The side wall of the first rotating groove 602 is connected to the rotating ring 608 on the first circular tube 605. The first circular tube 605 is rotatably connected to a second rotating groove 609 at its top end. The side wall of the second rotating groove 609 is rotatably connected to a rotating ring 608 on the second circular tube 606. The inner wall of the bottom tube 601 is connected to a first connecting rod 603. The side wall of the first connecting rod 603 is connected to multiple first crushing rollers 604. The inner side wall of the first circular tube 605 is connected to a second connecting rod 610. The side wall of the second connecting rod 610 is connected to multiple second crushing rollers 611. The first connecting rod 603 and the first crushing rollers 604 are distributed in the bottom tube 601 and the first circular tube 605, respectively. The second connecting rod 610 and the second crushing rollers 611 are distributed in the first circular tube 605 and the second circular tube 606, respectively.

[0036] When the rotating shaft 403 rotates, it also drives the bottom pipe 601 to rotate along with the shaft 403, thereby causing the entire output mechanism 6 to rotate with the shaft 403. The solidified slurry will flow from the outlet 504 to the bottom pipe 601, and from the bottom pipe 601 into the first circular pipe 605, and then into the second circular pipe 606, and then into the external sludge, achieving the effect of conveying the solidified slurry to the sludge. During stirring, the sludge and soil lumps will collide with the push plate 607, and the push plate 607 will push... When the first circular tube 605 and the second circular tube 606 rotate, the accumulated sludge inside the first circular tube 605 will be torn apart by the first crushing roller 604. Since the forces pushing the push plate 607 are different, the second circular tube 606 will rotate relative to the first circular tube 605. The accumulated sludge inside the second circular tube 606 will be torn apart by the second crushing roller 611, so that the solidified slurry can be better sprayed out from the first circular tube 605 and the second circular tube 606.

[0037] Reference Appendix Figure 3-5The auxiliary mechanism 7 includes a jacking pipe 701, a top plate 702, a support rod 703, a support plate 704, a roller 705, and a guide plate 706. The top end of the second circular pipe 606 is connected to the jacking pipe 701. The jacking pipe 701 is shaped like a frustum. The second crushing roller 611, located at the topmost end, is located inside the jacking pipe 701. The top end of the jacking pipe 701 is connected to two symmetrically distributed top plates 702. The side walls of the top plates 702 are connected to the support rod 703. The side walls of the support rod 703 are connected to the support plate 704. The top end of the support plate 704 is rotatably connected to the roller 705. The bottom end of the support plate 704 is connected to the guide plate 706.

[0038] When a hard object directly hits the jacking pipe 701, the inclined surface of the jacking pipe 701 can be used to make the hard object push the jacking pipe 701 to rotate, and the jacking pipe 701 pushes the second circular pipe 606 to rotate, thereby reducing the impact force of the hard object. When the hard object collides with the roller 705, it will also cause the roller 705 to rotate, causing the hard object to change the direction of impact, thereby reducing the impact force of the hard object on the top of the second circular pipe 606.

[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-blade disc rotary grouting mixing head, characterized in that, Includes a support (1), a connecting plate (2) connected to the top of the support (1), a connecting rod (3) connected to the connecting plate (2), a driving mechanism (4) connected to one side wall of the support (1), a slurry conveying mechanism (5) provided on the other side wall of the support (1), an output mechanism (6) installed on the driving mechanism (4) and the slurry conveying mechanism (5), and an auxiliary mechanism (7) installed on the output mechanism (6). The drive mechanism (4) includes a hydraulic pipe (401), a hydraulic motor (402), a rotating shaft (403), and a pipe hole (404). The side wall of the bracket (1) is connected to the hydraulic pipe (401), and the bottom side wall of the bracket (1) is connected to the hydraulic motor (402). The bottom end of the hydraulic pipe (401) is connected to the inlet end of the hydraulic motor (402). The output end of the hydraulic motor (402) is connected to the rotating shaft (403). The side wall of the rotating shaft (403) is rotatably connected to both sides of the bottom end of the bracket (1). The side wall of the rotating shaft (403) is connected to the cutter head body (8), and the cutter head body (8) is provided with multiple cutter teeth. The grouting mechanism (5) includes an input pipe (501), a universal grouter (502), an internal grouting pipe (503), and an outlet (504). The universal grouter (502) is connected to the side wall of the bottom end of the support (1). The input pipe (501) is connected to the side wall of the support (1). The bottom end of the input pipe (501) is connected to the universal grouter (502). The output end of the universal grouter (502) is rotatably connected to the internal grouting pipe (503). The side wall of the internal grouting pipe (503) is connected to the side wall of the pipe hole (404). Multiple outlets (504) are provided on the side wall of the rotating shaft (403) and the side wall of the internal grouting pipe (503). The center of the outlet (504) on the rotating shaft (403) is aligned with the center of the outlet (504) on the internal grouting pipe (503). The output mechanism (6) includes a bottom tube (601), a first rotating groove (602), a first connecting rod (603), a first crushing roller (604), a first circular tube (605), a second circular tube (606), a push plate (607), a rotating ring (608), a second rotating groove (609), a second connecting rod (610), and a second crushing roller (611). The side wall of the outlet (504) is connected to the bottom tube (601). The top end of the bottom tube (601) is provided with the first rotating groove (602). The bottom ends of the first circular tube (605) and the bottom ends of the second circular tube (606) are both connected to the rotating ring (608). The outer side wall of the first circular tube (605) and the outer side wall of the second circular tube (606) are connected to the rotating ring (608). Multiple push plates (607) are connected to the side walls. The side wall of the first rotating groove (602) is rotatably connected to the rotating ring (608) on the first round tube (605). A second rotating groove (609) is opened at the top of the first round tube (605). The side wall of the second rotating groove (609) is rotatably connected to the rotating ring (608) on the second round tube (606). A first connecting rod (603) is connected to the inner wall of the bottom tube (601). Multiple first crushing rollers (604) are connected to the side wall of the first connecting rod (603). A second connecting rod (610) is connected to the inner side wall of the first round tube (605). Multiple second crushing rollers (611) are connected to the side wall of the second connecting rod (610).

2. The multi-blade disc rotary grouting mixing head according to claim 1, characterized in that, The first connecting rod (603) and the first crushing roller (604) are both distributed inside the bottom tube (601) and the first circular tube (605), and the second connecting rod (610) and the second crushing roller (611) are both distributed inside the first circular tube (605) and the second circular tube (606).

3. The multi-blade disc rotary grouting mixing head according to claim 1, characterized in that, The outlet holes (504) are spaced apart from the cutter head body (8).

4. The multi-blade disc rotary grouting mixing head according to claim 1, characterized in that, The auxiliary mechanism (7) includes a jacking pipe (701), a top plate (702), a support rod (703), a support plate (704), a roller (705), and a guide plate (706). The top end of the second circular pipe (606) is connected to the jacking pipe (701). The top end of the jacking pipe (701) is connected to two symmetrically distributed top plates (702). The side wall of the top plate (702) is connected to the support rod (703). The side wall of the support rod (703) is connected to the support plate (704). The top end of the support plate (704) is rotatably connected to the roller (705). The bottom end of the support plate (704) is connected to the guide plate (706).

5. The multi-blade disc rotary grouting mixing head according to claim 4, characterized in that, The top tube (701) is shaped like a frustum, and the second crushing roller (611) at the top is located inside the top tube (701).

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