Full-automatic dosing device for sludge dewatering

Abstract

The utility model relates to the technical field of sewage treatment, and discloses a full-automatic dosing device for sludge dewatering, which comprises a base and further comprises a fixed plate fixed at the top of the base, the top of the fixed plate is fixedly connected with a support plate, the top of the support plate is fixedly connected with a connecting plate, the top of the connecting plate is fixedly connected with a support frame, and the top of the support frame is fixedly connected with a water tank. The top of the supporting frame is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a first gear, the effect of filtering large-particle medicine powder is achieved through the filtering plate, and the effect of smashing the large-particle medicine powder is achieved through the smashing roller; the problem that large-particle drugs cannot be completely dissolved or dispersed in the sludge dewatering process is avoided, the effect of mixing the drugs in multiple groups of drug storage tanks at the same time is achieved through simultaneous rotation of a second gear and multiple groups of driving rods, and the sludge dewatering and drug adding efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment technology, specifically to a fully automatic dosing device for sludge dewatering. Background Technology

[0002] Sludge dewatering is a sludge treatment method that removes water from fluidized raw, concentrated, or digested sludge, transforming it into semi-solid or solid sludge blocks. This process aims to reduce sludge volume for easier subsequent transportation, storage, and final disposal. After dewatering, the moisture content of sludge can be significantly reduced, typically to between 55% and 80%, depending on the properties of the sludge and the efficiency of the dewatering equipment. Sludge dewatering plays a crucial role in sludge treatment processes and is one of the key steps in achieving sludge reduction, stabilization, and harmlessness.

[0003] During sludge dewatering, chemicals need to be mixed with the sludge, thus requiring the use of a dosing device. Existing dosing devices typically mix chemicals and water to form a solution of the required concentration. However, current technology cannot mix multiple solutions simultaneously, resulting in the inability to dewater multiple sludge samples at the same time. This limits the overall progress of sludge treatment, leading to low treatment efficiency. This may prolong the sludge treatment cycle and increase treatment costs. Furthermore, large chemical particles cannot be pulverized during mixing. Due to their relatively small surface area, large chemical particles have limited contact area with wastewater, which may result in insufficient reaction with pollutants in the wastewater, thereby reducing the utilization rate of the chemicals.

[0004] Therefore, it is necessary to provide a new fully automated dosing device for sludge dewatering to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic dosing device for sludge dewatering, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic dosing device for sludge dewatering, comprising a base, and further comprising:

[0007] A fixing plate is fixed to the top of the base. A support plate is fixedly connected to the top of the fixing plate. A connecting plate is fixedly connected to the top of the support plate. A support frame is fixedly connected to the top of the connecting plate. A first motor is fixedly connected to the top of the support frame. A first gear is fixedly connected to the output end of the first motor. Multiple sets of second gears for mixing the medicine are meshed on the outer side of the first gear. A drive rod is fixedly connected to the inner ring of the second gear.

[0008] A medicine storage tank is located on the top of the support plate. The outside of the medicine storage tank is provided with a feed inlet. A filter plate for filtering large-particle medicine powder is slidably connected to the inner wall of the feed inlet. A box is fixedly connected to the top of the feed inlet. A second motor is fixedly connected to one side of the box. A fixing rod is fixedly connected to the output end of the second motor. A crushing roller for crushing large-particle medicine is installed on the outside of the fixing rod.

[0009] Preferably, a connecting frame is fixedly connected to the bottom of the drive rod, and a stirring shaft for mixing the medicine is fixedly connected to the bottom of the connecting frame.

[0010] Preferably, a protective shell is installed at the bottom of the connecting frame, and a heating rod for heating the medicine is provided inside the protective shell.

[0011] Preferably, a fixing frame is fixedly connected to the bottom of the support frame, an mounting plate is fixedly connected to the outer side of the support plate, and a liquid pump for adding medicine is installed on the top of the mounting plate.

[0012] Preferably, the output end of the pump is provided with a connecting hose, a liquid flow meter for monitoring the dosing flow is installed on the outside of the connecting hose, and a nozzle is provided at one end of the connecting hose.

[0013] Preferably, the top of the base is provided with a cylinder, a pH sensor for monitoring the acidity and alkalinity of the sludge is provided on the outside of the cylinder, and a drain pipe is provided on the outside of the cylinder.

[0014] Preferably, a connecting rod is rotatably connected to the inner wall of the feed inlet, and a connecting block is fixedly connected to the outer side of the connecting rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention achieves the effect of filtering large-particle drug powder through a filter plate and pulverizing large-particle drugs through a crushing roller, avoiding the problem that large-particle drugs may not be completely dissolved or dispersed during sludge dewatering. The simultaneous rotation of the second gear and multiple sets of drive rods achieves the effect of mixing the drugs in multiple sets of storage tanks at the same time, improving the efficiency of sludge dewatering and drug addition. The heating rod achieves the effect of heating the drugs, avoiding the problem that failure to heat the drugs may affect the flocculation and sedimentation processes of sludge, thereby reducing the efficiency and quality of sludge dewatering. Attached Figure Description

[0017] Figure 1 A schematic diagram of a preferred embodiment of the fully automatic dosing device for sludge dewatering provided by this utility model;

[0018] Figure 2This is a schematic diagram of the structure of the fixing frame in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the medicine storage tank in this utility model;

[0020] Figure 4 This is a schematic diagram of the feed inlet structure in this utility model;

[0021] Figure 5 This is a schematic diagram of the box body in this utility model.

[0022] In the diagram: 1. Base; 2. Fixing plate; 3. Support plate; 4. Connecting plate; 5. Support frame; 6. First motor; 7. First gear; 8. Second gear; 9. Drive rod; 10. Storage tank; 11. Feed inlet; 12. Filter plate; 13. Box body; 14. Second motor; 15. Fixing rod; 16. Crushing roller; 17. Connecting frame; 18. Stirring shaft; 19. Protective shell; 20. Heating rod; 21. Fixing frame; 22. Mounting plate; 23. Liquid pump; 24. Connecting hose; 25. Liquid flow meter; 26. Nozzle; 27. Cylinder; 28. pH sensor; 29. ​​Drain pipe; 30. Connecting rod; 31. Connecting block. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5As shown, a fully automatic sludge dewatering dosing device includes a base 1, a fixing plate 2 fixed to the top of the base 1, a support plate 3 fixedly connected to the top of the fixing plate 2, a connecting plate 4 fixedly connected to the top of the support plate 3, a support frame 5 fixedly connected to the top of the connecting plate 4, a first motor 6 fixedly connected to the top of the support frame 5, a first gear 7 fixedly connected to the output end of the first motor 6, a second gear 8 meshing with the outer side of the first gear 7, multiple sets of the second gear 8, and a drive rod 9 fixedly connected to the inner ring of the second gear 8. A storage tank 10 located on the top of the support plate 3 is simultaneously rotated by the second gear 8 and multiple sets of drive rods 9 to simultaneously douse multiple sludge. The mixing effect of the medicine in the storage tank 10 improves the dosing efficiency of sludge dewatering. The storage tank 10 is provided with an inlet 11 on the outside. A filter plate 12 is slidably connected to the inner wall of the inlet 11. The filter plate 12 achieves the effect of filtering large particles of medicine powder. A box body 13 is fixedly connected to the top of the inlet 11. A second motor 14 is fixedly connected to one side of the box body 13. A fixing rod 15 is fixedly connected to the output end of the second motor 14. A crushing roller 16 is installed on the outside of the fixing rod 15. The crushing roller 16 achieves the effect of crushing large particles of medicine, avoiding the problem that large particles of medicine may not be completely dissolved or dispersed during sludge dewatering.

[0025] A connecting frame 17 is fixedly connected to the bottom of the drive rod 9, and a stirring shaft 18 is fixedly connected to the bottom of the connecting frame 17. The stirring shaft 18 is used to mix the chemicals. A protective shell 19 is installed at the bottom of the connecting frame 17, and a heating rod 20 is installed inside the protective shell 19. The heating rod 20 is a prior art technology that achieves the effect of heating the chemicals, avoiding the problem that the inability to heat the chemicals may affect the flocculation and sedimentation processes of sludge, thereby reducing the efficiency and quality of sludge dewatering. A fixing frame 21 is fixedly connected to the bottom of the support frame 5, and the outer side of the drive rod 9 is rotatably connected to the inner wall of the fixing frame 21. A mounting bracket is fixedly connected to the outer side of the support plate 3. The mounting plate 22 has a liquid pump 23 for adding chemicals installed on its top. The inlet of the liquid pump 23 is connected to the outside of the storage tank 10 through a pipe. The output end of the liquid pump 23 is provided with a connecting hose 24. A liquid flow meter 25 is installed on the outside of the connecting hose 24 to monitor the flow rate of the added chemicals. A nozzle 26 is provided at one end of the connecting hose 24. A cylinder 27 is provided on the top of the base 1. A pH sensor 28 is provided on the outside of the cylinder 27 to monitor the acidity and alkalinity of the sludge so as to adjust the dosage of the added chemicals as needed. A drain pipe 29 is provided on the outside of the cylinder 27.

[0026] A connecting rod 30 is rotatably connected to the inner wall of the feed inlet 11, and a connecting block 31 is fixedly connected to the outer side of the connecting rod 30. There are two sets of connecting rods 30, which are connected by meshing gears. One set of connecting rods 30 is connected to the fixed rod 15 via belt drive. The medicine is added into the medicine storage tank 10 through the feed inlet 11, and the large particles of medicine are filtered through the filter plate 12. The filter plate 12 has an inclined angle, and the large particles of medicine fall into the box 13. The second motor 14 is started to drive the fixed rod 15 and the crushing roller 16 to rotate. The crushing roller 16 crushes the large particles of medicine, avoiding the problem that the large particles of medicine may not be completely dissolved or dispersed during the sludge dewatering process. The fixed rod 15 drives the connecting rod 30 and the connecting block 31 to rotate, so that the connecting block 31 knocks on the filter plate 12, improving the filtration effect of the filter plate 12.

[0027] Working Principle: In operation, the medicine is added to the storage tank 10 through the feed inlet 11. Large particles of medicine are filtered through the filter plate 12, which has an inclined angle. Large particles fall into the casing 13. The second motor 14 is activated, driving the fixed rod 15 and the crushing roller 16 to rotate. The crushing roller 16 crushes the large particles, preventing them from being completely dissolved or dispersed during sludge dewatering. The fixed rod 15 drives the connecting rod 30 and the connecting block 31 to rotate, causing the connecting block 31 to strike the filter plate 12, improving its filtration efficiency. The first motor 6 is activated, driving the first gear 7 to rotate, causing multiple sets of second gears 8 to rotate simultaneously. The second gear 8 and multiple sets of drive rods 9 rotate simultaneously to achieve the effect of mixing the agents in multiple sets of storage tanks 10 at the same time, which improves the efficiency of sludge dewatering and dosing. The mixing effect of the agents is achieved by the stirring shaft 18, and the heating effect of the agents is achieved by the heating rod 20. This avoids the problem that the flocculation and sedimentation of sludge may be affected if the agents cannot be heated, thereby reducing the efficiency and quality of sludge dewatering. The liquid pump 23 is started to extract the liquid from the storage tank 10. The liquid flow meter 25 is used to monitor the dosing flow rate. The sludge inside the cylinder 27 is dosed and dewatered by connecting the hose 24 and the nozzle 26. The pH sensor 28 is used to monitor the acidity and alkalinity of the sludge so as to adjust the dosage of the agents as needed.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic dosing device for sludge dewatering, comprising a base (1), characterized in that, Also includes: A fixing plate (2) is fixed to the top of the base (1). A support plate (3) is fixedly connected to the top of the fixing plate (2). A connecting plate (4) is fixedly connected to the top of the support plate (3). A support frame (5) is fixedly connected to the top of the connecting plate (4). A first motor (6) is fixedly connected to the top of the support frame (5). A first gear (7) is fixedly connected to the output end of the first motor (6). Multiple sets of second gears (8) for mixing the medicine are meshed on the outer side of the first gear (7). A drive rod (9) is fixedly connected to the inner ring of the second gear (8). A medicine storage tank (10) is set on the top of the support plate (3). A feed inlet (11) is provided on the outside of the medicine storage tank (10). A filter plate (12) for filtering large-particle medicine powder is slidably connected to the inner wall of the feed inlet (11). A box body (13) is fixedly connected to the top of the feed inlet (11). A second motor (14) is fixedly connected to one side of the box body (13). A fixing rod (15) is fixedly connected to the output end of the second motor (14). A crushing roller (16) for crushing large-particle medicine is installed on the outside of the fixing rod (15).

2. The fully automatic dosing device for sludge dewatering according to claim 1, characterized in that: The bottom of the drive rod (9) is fixedly connected to a connecting frame (17), and the bottom of the connecting frame (17) is fixedly connected to a stirring shaft (18) for mixing the medicine.

3. The fully automatic dosing device for sludge dewatering according to claim 2, characterized in that: The bottom of the connecting frame (17) is equipped with a protective shell (19), and a heating rod (20) for heating the medicine is provided inside the protective shell (19).

4. The fully automatic dosing device for sludge dewatering according to claim 1, characterized in that: The bottom of the support frame (5) is fixedly connected to a fixing frame (21), the outside of the support plate (3) is fixedly connected to an mounting plate (22), and the top of the mounting plate (22) is equipped with a liquid pump (23) for adding medicine.

5. The fully automatic dosing device for sludge dewatering according to claim 4, characterized in that: The output end of the pump (23) is provided with a connecting hose (24), and a liquid flow meter (25) for monitoring the dosing flow is installed on the outside of the connecting hose (24). A nozzle (26) is provided at one end of the connecting hose (24).

6. The fully automatic dosing device for sludge dewatering according to claim 1, characterized in that: The base (1) has a cylinder (27) on top, a pH sensor (28) for monitoring the acidity and alkalinity of sludge is provided on the outside of the cylinder (27), and a drain pipe (29) is provided on the outside of the cylinder (27).

7. The fully automatic dosing device for sludge dewatering according to claim 1, characterized in that: A connecting rod (30) is rotatably connected to the inner wall of the feed inlet (11), and a connecting block (31) is fixedly connected to the outer side of the connecting rod (30).

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