Wool impurity removing device with carding mechanism

Abstract

The utility model relates to the field of wool, in particular to a wool impurity removing device with a carding mechanism, which comprises an impurity removing seat, a main body used for bearing a wool impurity removing component, a support frame and a telescopic buffer spring arranged above the impurity removing seat and used for connecting and mounting, and a mounting plate is fixedly mounted at the top end of the telescopic buffer spring. The wool impurity removing device is provided with the combing frame, the electric conveying belt, the front combing plate, the front combing teeth, the combing box, the first coarse combing roller, the second coarse combing roller and the fine combing roller, when the wool impurity removing device is used, wool is driven by the electric conveying belt to be conveyed into the combing box after being subjected to primary impurity removing through the impurity removing box, and in the conveying process, the wool is conveyed into the combing box. The front combing plate and the front combing teeth located on the electric conveying belt can conduct pre-combing on wool, the entangled wool is scattered, then after the wool enters the combing box, the wool is subjected to coarse combing under the influence of the first coarse combing roller and the second coarse combing roller, and then the wool is attached to the large fine combing roller to be subjected to secondary rotation to complete fine combing.

Description

TECHNICAL FIELD

[0001] The utility model relates to the wool field, concretely relates to a wool impurity removal device with carding mechanism. BACKGROUND

[0002] Wool is the wool on the sheep body, and is one of the earliest natural fibers used by humans in textile. Wool products have characteristics such as full hand feeling, good warmth retention, and comfortable wearing, and are therefore commonly used to make wool suits, wool sweaters, sweaters, carpets, bedspreads, and curtains. A wool impurity removal device is used to remove impurities in wool and to preliminarily clean the wool. The wool impurity removal device has a wide application prospect in the wool processing industry. With the continuous progress of textile technology and the increasing quality requirements of consumers for wool products, efficient and delicate processing of wool is becoming increasingly important. As one of the key devices in the wool processing process, the performance and quality of the wool impurity removal device will directly affect the quality and market competitiveness of the final product.

[0003] According to the search, a kind of wool processing is announced in No. CN220468264U impurity removal device, specifically discloses a kind of wool processing is used to remove impurity device, including electric cabinet, it is set in the one side of the impurity removal box, the lower end of the impurity removal box is provided with drain valve, the inside of the impurity removal box is provided with filter screen, the one side of the impurity removal box is provided with unloading plate, lifting seat, it is set in the one side of the impurity removal box, the inside of the lifting seat is provided with telescopic cavity, the upper of the lifting seat is provided with mounting bracket, the upper of the mounting bracket is provided with motor, the inside of the impurity removal box is provided with stirring paddle, heater, it is set in the one side of the impurity removal box, the upper of the heater is provided with air blower, the air blower and heater are communicated and are provided, the lower of the heater is provided with air inlet pipe, this impurity removal device is equipped with stirring mechanism to wool is stirred, can quickly disperse the wool that presents block shape with winding, better sand and soil is dissolved and removed, after the wool of impurity removal is dried by hot air, improve wool impurity removal effect.

[0004] The existing wool impurity removal device lacks a carding mechanism during use. Wool fibers cannot be fully carded and parallelized, resulting in a decrease in wool quality, fiber entanglement, impurity residue, and other problems, which affect softness, gloss, and overall appearance. The wool impurity removal device in the above comparative case also lacks a carding mechanism. After long-term use of the wool impurity removal device, the wool after impurity removal will be in a disordered state, making subsequent processing difficult and reducing overall production efficiency.

[0005] Therefore, it is necessary to invent a wool impurity removal device with a carding mechanism to solve the above problems. UTILITY MODEL CONTENTS

[0006] The utility model discloses a purpose is provided with carding mechanism's wool impurity removal device, through the carding frame, electric conveyer belt, front comb plate, front comb tooth, carding box, first carding roller, second carding roller and fine comb roller realize let the wool impurity removal device possess carding mechanism, the carding mechanism of such design can go into the inside of wool fibre, effectively remove the impurity and short fibre among it, promote the purity and quality of wool, and the wool fibre that passes through full carding is more parallel straight, is favorable to the subsequent textile processing process, improve the overall quality of product, can reduce the energy consumption of wool in the carding process through the carding mechanism of high efficiency design, reduce the effect of production cost, to solve the wool impurity removal device in the prior art in the use process, because wool is impure only simply when removing, lack carding mechanism, wool fibre will not get full carding and parallel straight, lead to wool quality decline, there will also be fibre entanglement, impurity residue etc. Problem, thereby influence its softness, gloss and overall appearance, and the wool impurity removal device in the above proportion case is also lack of carding mechanism, so the wool that wool impurity removal device removes after long -term use will present disorder state, bring difficulty to subsequent processing, thereby reduce the overall production efficiency problem.

[0007] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a wool impurity removal device with carding mechanism, including impurity removal seat, for bearing wool impurity removal assembly main part;

[0008] Support frame, set up in the upper of impurity removal seat, for connecting installation telescopic buffer spring, and the top of telescopic buffer spring is fixedly installed with mounting plate, the outside fixed mounting of mounting plate has impurity removal box, the outside fixed mounting of impurity removal box has the slide chute of unloading, the upper fixed mounting of impurity removal seat has carding frame;

[0009] Electric conveyer belt, set up in the inside of carding frame, for conveying wool, and the upper penetration of carding frame has fastening bolt, the upper end screw thread connection of fastening bolt has front stand, the inside fixed mounting of front stand has front comb plate, the bottom fixed mounting of front comb plate has front comb tooth;

[0010] Carding box, set up in the inside of carding frame, for carrying out wool carding, and the outside fixed setting of carding box has servo motor, the output rotary joint of servo motor has first carding roller, the rotary joint of second carding roller is under the first carding roller, the rotary joint of fine comb roller is in the right side of second carding roller.

[0011] Preferably, the bottom of the impurity removal box is fixedly provided with a vibration motor, the outside of the vibration motor is movably connected with a vibration rod, and the other end of the vibration rod is movably connected with the impurity removal box.

[0012] Preferably, the outside of the impurity removal box is penetrated by a fixing bolt, the front end of the fixing bolt is threadedly connected with an impurity removal filter screen, the upper side of the impurity removal filter screen is fixedly provided with an extension air cylinder, and the front end of the extension air cylinder is fixedly installed with a pushing scraper.

[0013] Preferably, the pushing scraper is movably connected with the impurity removal box, and the impurity removal filter screen is threadedly connected with the impurity removal box.

[0014] Preferably, the front comb teeth are provided in a plurality of numbers, and the plurality of front comb teeth are equidistantly distributed on the front comb plate.

[0015] Preferably, the outside of the carding box is penetrated by a mounting bolt, and the front end of the mounting bolt is threadedly connected with a carding scraper.

[0016] In the above technical solution, the technical effects and advantages of the utility model are provided:

[0017] 1. The utility model provides a carding frame, an electric conveyor belt, a front comb plate, front comb teeth, a carding box, a first carding roller, a second carding roller and a fine comb roller are arranged, when the wool impurity removal device is used, the wool is conveyed into the carding box under the driving of the electric conveyor belt after being preliminarily removed through the impurity removal box, the front comb plate and the front comb teeth on the electric conveyor belt can pre-card the wool in the conveying process, and the entangled wool is scattered, then the wool is subjected to coarse carding after entering the carding box, and the wool is subjected to secondary rotation on the large fine comb roller to complete fine carding, comb teeth are arranged on the first carding roller, the second carding roller and the fine comb roller, so that the wool can be fully carded and parallelized when passing through, and the wool impurity removal device has a carding mechanism, the carding mechanism can effectively remove impurities and short fibers in the wool fiber, improve the purity and quality of the wool, and the fully carded wool fiber is more parallel, which is beneficial to the subsequent textile processing process and improves the overall quality of products, and the efficient carding mechanism design can reduce the energy consumption of the wool in the carding process and reduce the production cost.

[0018] 2. The utility model provides an impurity removal box, a vibration motor, a vibration connecting rod, a fixing bolt, an impurity removal filter screen, an extension air cylinder, a pushing scraper and a discharging chute, when the wool impurity removal device is used, the wool entering the impurity removal box falls on the impurity removal filter screen, then the wool is shaken by the vibration motor and the vibration connecting rod to complete preliminary removal, and the removed wool is pushed out by the extension air cylinder and the pushing scraper, so that the mechanical shaking mode is more efficient than manual impurity removal, the production efficiency can be greatly improved, the damage to the wool fiber is reduced, and the quality of the wool is protected. This is very important for the subsequent processing and utilization of wool. DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only represent some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the impurity removal box structure of the utility model;

[0022] Figure 3 It is a schematic diagram of the impurity removal filter screen structure of the utility model;

[0023] Figure 4 It is a schematic diagram of the front comb plate structure of the utility model;

[0024] Figure 5 It is a schematic diagram of the fine comb roller structure of the utility model.

[0025] Explanation of reference signs:

[0026] 1, impurity removal seat; 2, support frame; 3, telescopic buffer spring; 4, mounting plate; 5, impurity removal box; 6, vibration motor; 7, continuous vibration rod; 8, fixing bolt; 9, impurity removal filter screen; 10, telescopic air cylinder; 11, pushing scraper; 12, discharging chute; 13, carding frame; 14, electric conveyor belt; 15, fastening bolt; 16, front stand; 17, front comb plate; 18, front comb tooth; 19, carding box; 20, servo motor; 21, first coarse comb roller; 22, second coarse comb roller; 23, fine comb roller; 24, mounting bolt; 25, detaching comb scraper. DETAILED DESCRIPTION

[0027] In order to make those skilled in the art better understand the technical scheme of the utility model, the utility model will be further described in detail in combination with the drawings.

[0028] The utility model provides a wool impurity removal device with carding mechanism as shown in Figures 1-5 The utility model discloses a wool impurity removal device with carding mechanism, which comprises an impurity removal seat 1, a main body for bearing a wool impurity removal assembly.

[0029] A support frame 2 is arranged above the impurity removal seat 1 and is used for connecting and mounting a telescopic buffer spring 3, the top end of the telescopic buffer spring 3 is fixedly mounted with a mounting plate 4, the outer portion of the mounting plate 4 is fixedly mounted with an impurity removal box 5, the outer portion of the impurity removal box 5 is fixedly mounted with a discharging chute 12, and the upper portion of the impurity removal seat 1 is fixedly mounted with a carding frame 13.

[0030] The electric conveyor belt 14 is arranged in the interior of the carding frame 13 and is used for conveying wool, and a fastening bolt 15 is penetrated through the upper portion of the carding frame 13, the upper end of the fastening bolt 15 is threadedly connected with a front frame 16, the interior of the front frame 16 is fixedly installed with a front carding plate 17, and the bottom of the front carding plate 17 is fixedly installed with a front carding tooth 18.

[0031] The carding box 19 is arranged in the interior of the carding frame 13 and is used for carding wool, and the exterior of the carding box 19 is fixedly provided with a servo motor 20, the output end of the servo motor 20 is rotationally connected with a first carding roller 21, the lower portion of the first carding roller 21 is rotationally connected with a second carding roller 22, and the right side of the second carding roller 22 is rotationally connected with a fine carding roller 23. After the wool enters the carding box 19, the wool is first subjected to the influence of the first carding roller 21 and the second carding roller 22 for coarse carding, and then is subjected to secondary rotation on the large fine carding roller 23 for fine carding. The first carding roller 21, the second carding roller 22 and the fine carding roller 23 are all provided with carding teeth, so that the wool can be fully carded and parallelized when passing through, and the wool removing device is provided with a carding mechanism.

[0032] As shown in Figure 1 , Figure 2 and Figure 3 , the bottom of the impurity removing box 5 is fixedly provided with a vibration motor 6, the exterior of the vibration motor 6 is movably connected with a vibration connecting rod 7, the other end of the vibration connecting rod 7 is movably connected with the impurity removing box 5, the wool entering the impurity removing box 5 falls on the impurity removing screen 9, and then the wool is shaken by the vibration motor 6 and the vibration connecting rod 7 to complete preliminary impurity removal. The exterior of the impurity removing box 5 is penetrated through with a fixing bolt 8, the front end of the fixing bolt 8 is threadedly connected with the impurity removing screen 9, the upper portion of the impurity removing screen 9 is fixedly provided with a telescopic cylinder 10, and the front end of the telescopic cylinder 10 is fixedly installed with a pushing scraper 11. Such a mechanical shaking mode is more efficient than manual impurity removal, can greatly improve production efficiency, and also reduces damage to wool fibers, helps to protect the quality of wool, the pushing scraper 11 is movably connected with the impurity removing box 5, the impurity removing screen 9 is threadedly connected with the impurity removing box 5, and the pushing scraper 11 is used for conveniently pushing out the wool after impurity removal, so as to conveniently perform subsequent carding.

[0033] As shown in Figure 1 , Figure 4 and Figure 5 , the number of the front carding teeth 18 is set to be multiple, the multiple front carding teeth 18 are equidistantly distributed on the front carding plate 17, and the front carding plate 17 and the front carding teeth 18 on the electric conveyor belt 14 can pre-card the wool and scatter the entangled wool during conveying. The exterior of the carding box 19 is penetrated through with a mounting bolt 24, the front end of the mounting bolt 24 is threadedly connected with a stripping scraper 25, and the stripping scraper 25 can be used for reversely stripping the wool adhered to the fine carding roller 23, so as to conveniently take out the carded wool by an external operator.

[0034] The utility model discloses a working principle: first, connect the external power supply, the wool that needs to carry out the impurity, quantitative input impurity removal box 5, then the wool that enters impurity removal box 5 falls on the impurity removal filter screen 9, opens the switch of vibration motor 6 again, by vibration motor 6 and the vibration rod 7 of link drive wool and carry out the shaking of preliminary impurity removal, and the wool after impurity removal is pushed out by telescopic cylinder 10 and push material scraper 11, and such mechanical type shaking mode is more efficient compared to manual impurity removal, can improve production efficiency greatly, and also reduce the damage to wool fibre, then after the wool after preliminary impurity removal of impurity removal box 5, wool is along the blanking slide 12 and enters the electric conveyer belt 14 of carding frame 13, and the wool is sent to carding box 19 by electric conveyer belt 14, and then in the process of conveying, the front comb plate 17 and the front comb tooth 18 on electric conveyer belt 14 will carry out pre-carding to the wool, and the wool that is tangled together is scattered, then after the wool enters carding box 19, the switch of servo motor 20 is opened, and first carding roller 21 and second carding roller 22 are driven to rotate, and the wool is carded under the rotation influence of first carding roller 21 and second carding roller 22, and then the wool will be adhered to the large fine comb roller 23 and rotate secondly to complete fine combing, and the first carding roller 21, second carding roller 22 and fine comb roller 23 are all provided with comb teeth, so that the wool can be fully carded and parallel straight when passing, which also makes the wool impurity removal device have a carding mechanism, and the carding mechanism designed in this way can effectively remove the impurities and short fibres in the wool fibre, improve the purity and quality of the wool, and then the stripping scraper 25 can be used to reversely strip the wool adhered to the fine comb roller 23, so that the operator can take down the carded wool, and finally after the installation and use of the whole wool impurity removal device are completed, the switch of vibration motor 6 is closed, the switch of telescopic cylinder 10 is closed, the switch of electric conveyer belt 14 is closed, the switch of servo motor 20 is closed, and the external power supply is cut off when not used for a long time, and the use process of the wool impurity removal device with the carding mechanism is completed.

[0035] The above only describes some exemplary embodiments of the utility model through the description mode, without doubt, for ordinary skilled person in the art, under the condition of not deviating from the spirit and scope of the utility model, the described embodiment can be modified in various different modes. Therefore, the above drawing and description are illustrative in nature, and should not be understood as the limitation of the utility model claim protection scope.

Claims

1. A wool scotching apparatus having a combing mechanism characterised in that: Comprising The impurity removal seat (1) is used to carry the main body of the wool impurity removal assembly; The support frame (2) is arranged above the impurity removal seat (1) and is used to connect and install the telescopic buffer spring (3), and the top end of the telescopic buffer spring (3) is fixedly installed with the mounting plate (4), the outer portion of the mounting plate (4) is fixedly installed with the impurity removal box (5), the outer portion of the impurity removal box (5) is fixedly installed with the discharging chute (12), and the upper portion of the impurity removal seat (1) is fixedly installed with the carding frame (13); The electric conveying belt (14) is arranged in the interior of the carding frame (13) and is used to convey wool, the upper portion of the carding frame (13) penetrates the fastening bolt (15), the upper end of the fastening bolt (15) is threadedly connected with the front stand (16), the interior of the front stand (16) is fixedly installed with the front carding plate (17), and the bottom of the front carding plate (17) is fixedly installed with the front carding tooth (18); The carding box (19) is arranged in the interior of the carding frame (13) and is used to card wool, the outer portion of the carding box (19) is fixedly provided with the servo motor (20), the output end of the servo motor (20) is rotationally connected with the first coarse carding roller (21), the lower portion of the first coarse carding roller (21) is rotationally connected with the second coarse carding roller (22), and the right side of the second coarse carding roller (22) is rotationally connected with the fine carding roller (23).

2. A wool scotching apparatus having a combing mechanism as claimed in claim 1 wherein: The bottom of the impurity removal box (5) is fixedly provided with the vibration motor (6), the outer portion of the vibration motor (6) is movably connected with the vibration connecting rod (7), and the other end of the vibration connecting rod (7) is movably connected with the impurity removal box (5).

3. A wool scotching apparatus having a combing mechanism as claimed in claim 1 wherein: The outer portion of the impurity removal box (5) penetrates the fixing bolt (8), the front end of the fixing bolt (8) is threadedly connected with the impurity removal filter screen (9), the upper portion of the impurity removal filter screen (9) is fixedly provided with the telescopic air cylinder (10), and the front end of the telescopic air cylinder (10) is fixedly installed with the pushing scraper (11).

4. A wool scotching apparatus having a combing mechanism as claimed in claim 3 wherein: The pushing scraper (11) is movably connected with the impurity removal box (5), and the impurity removal filter screen (9) is threadedly connected with the impurity removal box (5).

5. A wool scotching apparatus having a combing mechanism as claimed in claim 1 wherein: The number of the front carding teeth (18) is multiple, and the multiple front carding teeth (18) are distributed at equal intervals on the front carding plate (17).

6. A wool scotching apparatus having a combing mechanism as claimed in claim 1 wherein: The outer portion of the carding box (19) penetrates the mounting bolt (24), and the front end of the mounting bolt (24) is threadedly connected with the stripping scraper (25).

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