Wool erecting mechanism for coral fleece fabric
By designing a pile-up mechanism and combining air blowing and physical limiting methods, the problems of poor pile-up effect and material deviation in coral fleece fabric were solved, achieving efficient pile-up and a safe and stable processing process.
Patent Information
- Application Number
- CN202520521376.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-24
AI Technical Summary
Existing devices are ineffective in the process of raising the pile on coral fleece fabric and cannot adapt to coral fleece materials of different widths, which can easily lead to material displacement and safety hazards.
A pile-up mechanism was designed, comprising a pile-up machine body, a blower, an air outlet, a brush, a dust collection chamber, a limiting mechanism, and a servo motor. It piles up the material simultaneously through air blowing and physical limiting methods to prevent material deviation and adapt to coral fleece materials of different sizes and widths.
It improves the pile-up effect, enhances the adaptability and safety of the device, prevents materials from being rolled into the drum, and ensures processing stability and safety.
Smart Images
Figure CN223921792U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coral fleece fabric processing technology, and in particular to a pile-forming mechanism for coral fleece fabric. Background Technology
[0002] Coral fleece (English name: coralfleece / coralvelvet) is a new type of fabric. As the name suggests, coral fleece is a colorful, highly opaque textile fabric resembling coral. It is a novel fabric with a delicate texture, soft hand feel, and is resistant to shedding, pilling, and colorfastness. It is non-irritating and hypoallergenic to the skin. It also boasts a beautiful appearance and a rich variety of colors.
[0003] During the processing of coral fleece fabric, the fleece fibers are flat and downward. It is necessary to stand the fibers up to facilitate subsequent use. However, the existing equipment has a poor effect on standing up the fibers of coral fleece during production, and the existing equipment cannot adapt to coral fleece materials of different widths. When the material is narrow, it is easy for the material to shift inside the machine and be caught in the rollers, which poses a safety hazard. Utility Model Content
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A pile-forming mechanism for coral fleece fabric includes a pile-forming machine body, a control panel fixedly mounted on one side of the pile-forming machine body, a blower fixedly mounted on one side of the pile-forming machine body, and a blower duct fixedly mounted on one side of the blower; two air outlets fixedly mounted on the inner side of the pile-forming machine body, each with a brush fixedly mounted on one side; an infeed roller and an outlet roller rotatably mounted on the inner wall of one side of the pile-forming machine body, a roller rotatably mounted on the inner wall of one side of the pile-forming machine body, and a rotary servo motor fixedly mounted on one side of the pile-forming machine body, the output shaft of which is connected to the roller.
[0006] Specifically, the main body of the pile-up machine has a dust-collecting chamber inside, and a baffle plate is snapped onto the inner side of the dust-collecting chamber. A U-shaped pipe is installed through one side of the baffle plate.
[0007] Specifically, the two ends of the U-shaped pipe are connected to the corresponding air outlets, one end of the blower pipe is connected to one side of the U-shaped pipe, and the blower pipe and the U-shaped pipe are connected in series.
[0008] Specifically, a dust collection shell is installed through one side of the inner wall of the dust collection chamber, a dust collection fan is fixedly installed inside the dust collection shell, and a barrier net is snapped onto one side of the dust collection shell to effectively block dust and impurities and prevent them from affecting the dust collection fan.
[0009] Specifically, the feed roller is slidably fitted with two feed limiting plates, the discharge roller is slidably fitted with two discharge limiting plates, and the drum is slidably fitted with two drum limiting plates. The tops of the two drum limiting plates are respectively connected to the corresponding feed limiting plates and discharge limiting plates.
[0010] Specifically, two limiting bases are slidably installed on the bottom inner wall of the main body of the pile-forming machine. The tops of the two limiting bases are respectively connected to the corresponding roller limiting plates. Two limiting rods are fixedly installed on one side inner wall of the main body of the pile-forming machine. Both limiting rods pass through the two limiting bases, so that the two limiting bases can drive the corresponding roller limiting plates to move.
[0011] Specifically, a rhomboid metal block is rotatably mounted on the bottom inner wall of the main body of the pile-up machine. Cranks are rotatably mounted on the top of the two limiting bases, and one end of each crank is rotatably connected to the top of the same rhomboid metal block. A motor slot is provided inside the main body of the pile-up machine. A limiting servo motor is fixedly mounted on the inner wall of one side of the motor slot. The output shaft of the limiting servo motor is connected to the rhomboid metal block, so that the limiting servo motor can drive the rhomboid metal block to rotate.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This invention relates to a pile-forming mechanism for coral fleece fabric. The mechanism can simultaneously perform air-blowing and physical pile-forming on the coral fleece material, effectively improving the pile-forming effect and increasing the practicality of the device.
[0014] This invention provides a pile-forming mechanism for coral fleece fabric, which can effectively limit the coral fleece material and adapt to coral fleece materials of different sizes and widths, preventing them from being rolled into the rollers, thus increasing the adaptability and safety of the device. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a pile-forming mechanism for coral fleece fabric proposed in this utility model.
[0016] Figure 2 This is a cross-sectional schematic diagram of a three-dimensional structure of a pile-up mechanism for coral fleece fabric proposed in this utility model.
[0017] Figure 3 This is a partial three-dimensional cross-sectional schematic diagram of the fan mechanism of the pile-forming mechanism for coral fleece fabric proposed in this utility model.
[0018] Figure 4This is a three-dimensional structural diagram of a limiting mechanism for a pile-forming mechanism for coral fleece fabric proposed in this utility model.
[0019] Figure 5 This is an exploded three-dimensional structural diagram of the limiting mechanism for the pile-forming mechanism of coral fleece fabric proposed in this utility model.
[0020] In the diagram: 1. Main body of the fabric raising machine; 2. Control panel; 3. Blower; 4. Blower duct; 5. U-shaped duct; 6. Exhaust head; 7. Brush; 8. Dust collection housing; 9. Dust collection fan; 10. Barrier net; 11. Barrier plate; 12. Feed roller; 13. Feed limit plate; 14. Discharge roller; 15. Discharge limit plate; 16. Roller; 17. Roller limit plate; 18. Rotation servo motor; 19. Limit base; 20. Limit rod; 21. Rhomboid metal block; 22. Limit servo motor; 23. Crank. Detailed Implementation
[0021] Reference Figure 1-5 A pile-forming mechanism for coral fleece fabric includes a pile-forming machine body 1, a control panel 2 fixedly installed on one side of the pile-forming machine body 1, a blower 3 fixedly installed on one side of the pile-forming machine body 1, and a blower duct 4 fixedly installed on one side of the blower 3; two air outlets 6 fixedly installed on the inner side of the pile-forming machine body 1, and a brush 7 fixedly installed on one side of each of the two air outlets 6; an infeed roller 12 and an outlet roller 14 rotatably installed on the inner wall of one side of the pile-forming machine body 1, a roller 16 rotatably installed on the inner wall of one side of the pile-forming machine body 1, and a rotary servo motor 18 fixedly installed on one side of the pile-forming machine body 1, with the output shaft of the rotary servo motor 18 connected to the roller 16.
[0022] In this embodiment, the main body 1 of the hair-raising machine has a dust-collecting chamber inside, and a baffle plate 11 is snapped onto the inner side of the dust-collecting chamber. A U-shaped pipe 5 is installed through one side of the baffle plate 11.
[0023] In this embodiment, the two ends of the U-shaped pipe 5 are connected to the corresponding air outlets 6, and one end of the blower pipe 4 is connected to one side of the U-shaped pipe 5. The blower pipe 4 and the U-shaped pipe 5 are connected.
[0024] In this embodiment, a dust collection shell 8 is installed through one side of the inner wall of the dust collection chamber, and a dust collection fan 9 is fixedly installed inside the dust collection shell 8. A barrier net 10 is snapped onto one side of the dust collection shell 8 to effectively block dust and impurities and prevent them from affecting the dust collection fan 9.
[0025] In this embodiment, two feed limiting plates 13 are slidably sleeved on the feed roller 12, two discharge limiting plates 15 are slidably sleeved on the discharge roller 14, and two roller limiting plates 17 are slidably sleeved on the roller 16. The tops of the two roller limiting plates 17 are respectively connected to the corresponding feed limiting plates 13 and discharge limiting plates 15.
[0026] In this embodiment, two limiting bases 19 are slidably installed on the bottom inner wall of the main body 1 of the pile forming machine. The tops of the two limiting bases 19 are respectively connected to the corresponding roller limiting plates 17. Two limiting rods 20 are fixedly installed on one side inner wall of the main body 1 of the pile forming machine. Both limiting rods 20 pass through the two limiting bases 19, so that the two limiting bases 19 can drive the corresponding roller limiting plates 17 to move.
[0027] In this embodiment, a rhomboid metal block 21 is rotatably mounted on the bottom inner wall of the main body 1 of the pile-up machine. A crank 23 is rotatably mounted on the top of each of the two limiting bases 19. One end of each crank 23 is rotatably connected to the top of the same rhomboid metal block 21. A motor slot is provided inside the main body 1 of the pile-up machine. A limiting servo motor 22 is fixedly mounted on the inner wall of one side of the motor slot. The output shaft of the limiting servo motor 22 is connected to the rhomboid metal block 21, so that the limiting servo motor 22 can drive the rhomboid metal block 21 to rotate.
[0028] Working Principle: During operation, the operator starts the machine and places the coral fleece material at the inlet. The inlet roller 12 pulls the material into the machine, then through the roller 16 and outlet roller 14 to the outlet. At this point, the limit servo motor 22 is activated via the control panel 2. The limit servo motor 22 drives the rhomboid metal block 21 to rotate. The rotation of the rhomboid metal block 21 causes one end of the two cranks 23 to move along with it. The movement of the two cranks 23 causes the corresponding limit bases 19 to move. The movement of the two limit bases 19 causes the corresponding roller limit plates 17 to move. The movement of the two roller limit plates 17 causes the corresponding outlet limit plate 15 and inlet limit plate 13 to move, thus limiting the material and preventing it from being damaged during subsequent processing. The offset is achieved by rotating the feed roller 12 and the discharge roller 14 on the inner wall of the main body 1 of the pile forming machine. Therefore, it is not affected by the movement of the limiting mechanism. Then, the rotation servo motor 18 is started through the control panel 2. The rotation of the servo motor 18 drives the roller 16 to rotate. The rotation of the roller 16 drives the material to move. At this time, the separation generated by the blower 3 is transmitted through the blower pipe 4 to the U-shaped pipe 5, and then to the two air outlets 6. Together with the two brushes 7, the top and bottom surfaces of the coral fleece material are piled up. Dust and impurities that appear during the pile forming process are attracted by the suction generated by the dust suction fan 9 and enter the dust suction chamber through the baffle plate 11. When cleaning is required, the staff can clean it through the flip door on one side of the main body 1 of the pile forming machine.
[0029] The technological advancements of this invention compared to existing technologies are as follows: the device can simultaneously perform air blowing and physical pile-up on coral fleece materials through a set mechanism, effectively improving the pile-up effect and effectively limiting the position of the coral fleece materials. It can effectively adapt to coral fleece materials of different sizes and widths, preventing them from being rolled into the roller 16, thus increasing the adaptability and safety of the device.
Claims
1. A nap-raising mechanism for a coral fleece fabric, characterized by Include: The standing machine body (1), one side of the standing machine body (1) is fixedly installed with a control panel (2), one side of the standing machine body (1) is fixedly installed with a blower (3), one side of the blower (3) is fixedly installed with a blowing duct (4); The inner side of the standing machine body (1) is fixedly installed with two air outlets (6), and the air outlets (6) are fixedly installed with a brush (7) on one side; The inner wall of one side of the standing machine body (1) is rotatably installed with an inlet roller (12) and an outlet roller (14), the inner wall of one side of the standing machine body (1) is rotatably installed with a roller (16), one side of the standing machine body (1) is fixedly installed with a rotating servo motor (18), and the output shaft of the rotating servo motor (18) is connected with the roller (16).
2. A nap-raising mechanism for a coral fleece fabric according to claim 1, characterized in that The inside of the standing machine body (1) is provided with a dust suction chamber, the inner side of the dust suction chamber is connected with a blocking plate (11), and the blocking plate (11) is connected with a U-shaped pipe (5) on one side.
3. A nap-raising mechanism for a coral fleece fabric according to claim 2, characterized in that Both ends of the U-shaped pipe (5) are connected with corresponding air outlets (6), one end of the blowing duct (4) is connected with one side of the U-shaped pipe (5), and the blowing duct (4) is connected with the U-shaped pipe (5).
4. A nap-raising mechanism for a pile fabric according to claim 3, wherein A dust suction shell (8) is installed through the inner wall on one side of the dust suction chamber, a dust suction fan (9) is fixedly installed in the dust suction shell (8), and a blocking net (10) is connected with the dust suction shell (8) on one side.
5. A nap-raising mechanism for a coral fleece fabric according to claim 1, wherein Two inlet limiting plates (13) are slidably sleeved on the inlet roller (12), two outlet limiting plates (15) are slidably sleeved on the outlet roller (14), and two roller limiting plates (17) are slidably sleeved on the roller (16). The top of the two roller limiting plates (17) is connected with the corresponding inlet limiting plate (13) and outlet limiting plate (15) respectively.
6. A nap-raising mechanism for a coral fleece fabric according to claim 5, characterized in that Two limiting bases (19) are slidably installed on the bottom inner wall of the standing machine body (1), the top of the two limiting bases (19) is connected with the corresponding roller limiting plate (17) respectively, two limiting rods (20) are fixedly installed on the inner wall of one side of the standing machine body (1), and the two limiting rods (20) penetrate through the two limiting bases (19).
7. A nap-raising mechanism for a pile fabric according to claim 6, wherein A rhombic metal block (21) is rotatably installed on the bottom inner wall of the standing machine body (1), a crank (23) is rotatably installed on the top of each of the two limiting bases (19), one end of each of the two cranks (23) is rotatably connected with the top of the same rhombic metal block (21), a motor slot is formed in the inside of the standing machine body (1), a limiting servo motor (22) is fixedly installed on the inner wall of one side of the motor slot, and the output shaft of the limiting servo motor (22) is connected with the rhombic metal block (21).