Dust suppression device for road joint cutting
By designing a dust suppression device for road cutting, a dust collector is used to collect and purify dust, and a mist of water is sprayed to degrade the dust. This solves the problems of dust diffusion and high temperature of the saw blade during the cutting process, achieving environmental protection and extending the equipment's lifespan.
Patent Information
- Application Number
- CN202520514937.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Existing road cutting devices generate a large amount of dust during the cutting process, which spreads over a wide area and poses a health hazard to construction workers. Furthermore, the high temperature of the saw blade may shorten its service life.
A dust suppression device for road cutting was designed. It uses a dust collector to collect dust, a fan to draw the dust into a water tank for purification, and a spray nozzle to spray mist water to degrade the dust while cooling the saw blade.
It effectively reduces dust dispersion, improves the working environment, protects the health of construction workers, and extends the service life of the saw blade.
Smart Images

Figure CN223921960U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a dust suppression device, specifically a dust suppression device for road joint cutting, belonging to the technical field of road construction equipment. Background Technology
[0002] During concrete construction, to prevent deformation stress from occurring in cement concrete pavement due to temperature changes, and to prevent cracks and warping caused by stress concentration, joints are cut inside the concrete pavement. This releases the stress generated by high temperatures, reduces cracks caused by shrinkage or expansion, and extends the service life of the concrete pavement. Cutting joints can reduce pavement damage and extend its service life. After cutting joints, grouting is also required to seal the gaps, which can effectively prevent rainwater from seeping into the roadbed, avoid roadbed collapse and erosion, and improve the efficiency of road use.
[0003] Most existing road cutting devices use saw blades for cutting. When the saw blade cuts the road surface, it causes the concrete pavement material to break and separate. Due to the high hardness of concrete, a large amount of dust is generated during the cutting process. Currently, most methods rely on water spraying to degrade the dust. However, the high-speed rotation of the saw blade may throw undegraded dust backward, expanding the dust distribution area. At the same time, the dust poses a health hazard to construction workers. Therefore, we provide a dust suppression device for road cutting to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a dust suppression device for road cutting joints, so as to solve the problems mentioned in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust suppression device for road cutting, comprising a saw blade and a base plate. A base is connected to the upper surface of the base plate, and a rotating shaft is rotatably connected to the inner wall of the base. A power mechanism is provided outside the rotating shaft. The interior of the saw blade is connected to one end of the rotating shaft located outside the base plate. A dust cover is connected to the upper surface of the base plate and is located outside the saw blade. A flow-collecting hood is connected to one side of the dust cover, and a conveying pipe is connected to one side of the flow-collecting hood. A first water tank is connected to the upper surface of the base plate, and a flow-collecting barrel is also connected to the upper surface of the first water tank. An exhaust fan is installed inside the flow-collecting barrel, and an air inlet pipe is installed below the flow-collecting barrel and is located inside the first water tank. An exhaust pipe is connected to the upper surface of the first water tank, and the other end of the conveying pipe is connected to one side of the flow-collecting barrel.
[0006] Preferably, the lower surface of the base plate is connected to four casters, and the four casters are located at the four corners of the base plate. Two of the casters have height adjustment function, and the upper surface of the base plate is connected to a handle.
[0007] Preferably, the power mechanism includes a motor, which is mounted above the base plate, and the output shaft of the motor is connected to a pulley.
[0008] Preferably, a second pulley is connected to the outer surface of the rotating shaft, and a transmission belt is sleeved on the outside of the second pulley and the first pulley, and the first pulley and the second pulley are connected by the transmission belt.
[0009] Preferably, a support base is connected to one side of the dust cover, a diversion pipe is connected to the inner wall of the support base, a nozzle is connected to the bottom end of the diversion pipe and the nozzle is located outside the saw blade, and a water supply pipe is connected to the outer surface of the diversion pipe.
[0010] Preferably, a second water tank is connected to the upper surface of the base plate, a water pump is installed inside the second water tank, and the other end of the water supply pipe is connected to the output end of the water pump.
[0011] Preferably, the number of bases is two, and the two bases are symmetrical.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. The dust suppression device for road cutting in this application works in conjunction with a dust collector, an exhaust fan, and a first water tank. The dust collector collects the dust thrown backward by the saw blade, and the exhaust fan provides power for the air to flow into the first water tank. The air collected by the dust collector is discharged into the dust collector barrel through a delivery pipe. The dust collector barrel then discharges the air into the first water tank through a collection pipe. The water in the first water tank absorbs the dust mixed in with the air, and the purified air is discharged through an exhaust pipe, reducing the spread of dust to the outside and improving the working environment for workers.
[0014] 2. The dust suppression device for road cutting in this application works by coordinating nozzles, water supply pipes, and a water pump. The water pump provides power for the flow of water, which is then delivered to a distribution pipe through the supply pipe. The distribution pipe distributes the water to the nozzles, which then compress the water to form a mist. This mist is then evenly sprayed onto the band saw blade, degrading the dust on the blade. The water sprayed from the nozzles also cools the saw blade, preventing it from overheating and extending its service life. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the first and second water tanks of this utility model;
[0017] Figure 3 This is a schematic diagram of the power mechanism structure of this utility model;
[0018] Figure 4 This is a cross-sectional internal structure diagram of the first water tank of this utility model;
[0019] Figure 5 This is a cross-sectional schematic diagram of the internal structure of the second water tank of this utility model.
[0020] Numbered in the diagram: 1. Saw blade; 2. Base plate; 3. Base; 4. Rotating shaft; 5. Power mechanism; 501. Motor; 502. Belt pulley one; 503. Belt pulley two; 504. Transmission belt; 6. Dust cover; 7. Concentrator cover; 8. Conveying pipe; 9. First water tank; 10. Exhaust pipe; 11. Concentrator barrel; 12. Exhaust fan; 13. Air inlet pipe; 14. Casters; 15. Handle; 16. Support base; 17. Diverter pipe; 18. Nozzle; 19. Water supply pipe; 20. Second water tank; 21. Water pump. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1-5 As shown, this utility model provides a dust suppression device for road cutting joints, including a saw blade 1 and a base plate 2. A base 3 is connected to the upper surface of the base plate 2. The base plate 2 provides support for the components to be mounted. A rotating shaft 4 is rotatably connected to the inner wall of the base 3. There are two bases 3, and the two bases 3 are symmetrical. The bases 3 provide support force to both ends of the rotating shaft 4 to maintain the stability of the rotating shaft 4.
[0023] The inside of the saw blade 1 is connected to the end of the rotating shaft 4 located outside the base plate 2. A dust cover 6 is connected to the upper surface of the base plate 2, and the dust cover 6 is located outside the saw blade 1. The dust cover 6 wraps around the saw blade 1 to prevent dust from spreading to the outside. A dust collector 7 is connected to one side of the dust cover 6. The dust thrown backward by the saw blade 1 is collected inside the dust collector 7. A conveying pipe 8 is connected to one side of the dust collector 7. The dust collected by the dust collector 7 is transported through the conveying pipe 8.
[0024] The upper surface of the base plate 2 is connected to the first water tank 9, and the upper surface of the first water tank 9 is also connected to the concentrator 11. The concentrator 11 is equipped with an exhaust fan 12, and the lower part of the concentrator 11 is equipped with an air inlet pipe 13, which is located inside the first water tank 9. The upper surface of the first water tank 9 is connected to an exhaust pipe 10, and the other end of the conveying pipe 8 is connected to one side of the concentrator 11. The dust collected by the concentrator 7 is transported to the inside of the first water tank 9 through the conveying pipe 8 using the exhaust fan 12 as a power source. The concentrator 11 discharges the dust-containing air into the first water tank 9 through the air inlet pipe 13. The dust in the air is absorbed by the water source inside the first water tank 9, and the air purified by the water source is discharged from the first water tank 9 through the exhaust pipe 10.
[0025] Four casters 14 are connected to the lower surface of the base plate 2, and the four casters 14 are located at the four corners of the base plate 2. Two of the casters 14 have the function of adjusting the height. A handle 15 is connected to the upper surface of the base plate 2. The casters 14 are used to move the cutting machine. The front caster 14 has the function of adjusting the height. By rotating the internal screw, the height position of the lower caster 14 is changed. By changing the height position of the casters 14, the cutting depth of the slit is adjusted.
[0026] A power mechanism 5 is provided on the outside of the rotating shaft 4. The power mechanism 5 provides power for the rotation of the saw blade 1. The power mechanism 5 includes a motor 501, which is mounted on the top of the base plate 2. The output shaft of the motor 501 is connected to a pulley 502. The motor 501 is the power source for the rotation of pulley 502. A second pulley 503 is connected to the outer surface of the rotating shaft 4. A transmission belt 504 is sleeved on the outside of pulley 503 and pulley 502. The pulley 502 and pulley 503 are connected by transmission belt 504. After pulley 502 rotates, it transmits power to pulley 503 through transmission belt 504. After pulley 503 rotates, it drives the saw blade 1 to rotate through the rotating shaft 4.
[0027] A support base 16 is connected to one side of the dust cover 6. A diversion pipe 17 is connected to the inner wall of the support base 16. A nozzle 18 is connected to the bottom end of the diversion pipe 17 and is located outside the saw blade 1. A water supply pipe 19 is connected to the outer surface of the diversion pipe 17. There are two nozzles 18 below the diversion pipe 17. Water is distributed to the nozzles 18 through the diversion pipe 17. The nozzles 18 squeeze the water to form a mist and spray the water evenly onto the band saw blade 1. This degrades the dust cut off by the saw blade 1. At the same time, the water can cool the saw blade 1 and prevent it from overheating.
[0028] The upper surface of the base plate 2 is connected to the second water tank 20. The second water tank 20 is equipped with a water pump 21. The other end of the water supply pipe 19 is connected to the output end of the water pump 21. The second water tank 20 provides water to the nozzle 18, the water pump 21 provides power for the water flow inside the second water tank 20, and the water supply pipe 19 guides the water source to the diversion pipe 17.
[0029] When this utility model is in use: when the saw blade 1 is cutting the concrete road surface, the exhaust fan 12 is first started to rotate. After the exhaust fan 12 rotates, it drives the air to flow. At the same time, the air carries away the dust thrown behind the saw blade 1. Then the flowing air is collected by the concentrator 7. The air collected by the concentrator 7 enters the concentrator tank 11 through the delivery pipe 8. Then the air passes through the concentrator tank 11 and enters the air inlet pipe 13. The air is discharged into the first water tank 9 through the air inlet pipe 13. The water in the first water tank 9 absorbs the dust mixed in the air. Then the air is discharged from the first water tank 9 through the exhaust pipe 10.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A dust suppression device for road joints, comprising a saw blade (1) and a base plate (2), characterized in that: The upper surface of the bottom plate (2) is connected with a base (3), the inner wall of the base (3) is rotatably connected with a rotating shaft (4), the outer part of the rotating shaft (4) is provided with a power mechanism (5), one end of the inside of the saw blade (1) and the rotating shaft (4) located outside the bottom plate (2) is connected, the upper surface of the bottom plate (2) is connected with a dust cover (6), and the dust cover (6) is located outside the saw blade (1), one side of the dust cover (6) is connected with a flow collecting cover (7), one side of the flow collecting cover (7) is connected with a conveying pipe (8), the upper surface of the bottom plate (2) is connected with a first water tank (9), the upper surface of the first water tank (9) is also connected with a flow collecting barrel (11), the inside of the flow collecting barrel (11) is mounted with an air extractor (12), the lower part of the flow collecting barrel (11) is mounted with an air inlet pipe (13), and the air inlet pipe (13) is located inside the first water tank (9), the upper surface of the first water tank (9) is connected with an air outlet pipe (10), the other end of the conveying pipe (8) is connected with one side of the flow collecting barrel (11).
2. The dust suppression device for road cutting joint according to claim 1, characterized in that: The lower surface of the bottom plate (2) is connected with four casters (14), and the four casters (14) are located at the four corners of the bottom plate (2), wherein two casters (14) have up-down height adjusting function, the upper surface of the bottom plate (2) is connected with a handle (15).
3. The dust control device for road cuts of claim 1, wherein: The power mechanism (5) comprises a motor (501), the motor (501) is mounted above the bottom plate (2), and the output shaft of the motor (501) is connected with a belt pulley I (502).
4. The dust control device for road cuts of claim 3, wherein: The outer surface of the rotating shaft (4) is connected with a belt pulley II (503), the outer parts of the belt pulley II (503) and the belt pulley I (502) are sleeved with a transmission belt (504), and the belt pulley I (502) and the belt pulley II (503) are drivingly connected through the transmission belt (504).
5. The dust control device for road cuts of claim 1, wherein: One side of the dust cover (6) is connected with a supporting seat (16), the inner wall of the supporting seat (16) is connected with a shunt pipe (17), the bottom end of the shunt pipe (17) is connected with a spray head (18), and the spray head (18) is located outside the saw blade (1), the outer surface of the shunt pipe (17) is connected with a water supply pipe (19).
6. The dust control device for road cuts of claim 5, wherein: The upper surface of the bottom plate (2) is connected with a second water tank (20), the inside of the second water tank (20) is mounted with a water pump (21), and the other end of the water supply pipe (19) is connected with the output end of the water pump (21).
7. The dust control device for road cuts of claim 1, wherein: The number of the base (3) is two, and the two bases (3) are symmetrical.