Water storage tank of solar water heater
By introducing self-cleaning components and multi-layer insulation components into the storage tank of the solar water heater, the problem of reduced heat transfer efficiency caused by the accumulation of scale and dirt has been solved, achieving automated cleaning and efficient insulation, reducing energy consumption, and ensuring the stability of hot water supply.
Patent Information
- Application Number
- CN202520333863.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-02-28
AI Technical Summary
When scale and dirt accumulate in the storage tanks of existing solar water heaters, the heat transfer efficiency decreases, affecting the quality of hot water supply and increasing energy consumption.
A solar water heater storage tank comprising a self-cleaning component and a multi-layer insulation component was designed. The self-cleaning component automatically removes dirt from the inner wall of the heat collection tube using a cleaning roller and scraper. The multi-layer insulation component includes a reflective aluminum foil layer, a high-density polyurethane foam layer, and a vacuum insulation layer to reduce heat loss.
It achieves automated cleaning, improves cleaning efficiency, enhances the insulation performance of the water tank, reduces energy consumption, and ensures the stability and efficiency of hot water supply.
Smart Images

Figure CN223925136U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar water heater component technology, and more specifically, to a solar water heater storage tank. Background Technology
[0002] A solar water heater is a device that uses sunlight to produce hot water. It converts solar energy into heat energy to heat water. The working principle of a solar water heater is to convert the energy of sunlight into heat energy. This heat energy heats the water through a thermosiphon system and is then stored in a tank. Vacuum tube solar water heaters use vacuum tubes to collect solar radiation. The black heat-absorbing layer inside the tube absorbs sunlight, heating the water. Hot water rises and cold water sinks, forming a natural circulation process that ensures the water temperature in the tank continuously rises.
[0003] Patent CN217584914U discloses an improved solar water heater storage tank, including an outer cylinder, side sealing plates fixed to both ends of the outer cylinder, a water tank disposed between the outer cylinder and the axis of the two side sealing plates, and a liquid filling pipe, a hot circulation pipe, and a cold circulation pipe connected to the water tank. The inner wall of the outer cylinder is fitted with a heat insulation layer. Multiple supporting protrusions arranged in a ring array and in line contact with the outer wall of the water tank are integrally formed on the inner side of the heat insulation layer. A thermal insulation layer is filled between the water tank and the heat insulation layer, within the cavities of the multiple supporting protrusions. This invention transforms the original independent heat insulation layer into a composite heat insulation and thermal insulation layer structure. The inclusion of multiple ring-arrayed supporting protrusions and the thermal insulation layer on the inner side of the thermal insulation layer efficiently absorbs and stores heat between the water tank and the thermal insulation layer, while simultaneously preventing heat loss from the water tank. Compared to traditional heat insulation layer structures, this significantly improves the heat insulation and thermal insulation performance of the storage tank.
[0004] Although the device has many beneficial effects, the following problems still exist: While the water storage tank improves the heat preservation and insulation performance of the water storage tank, the thermal conductivity of scale and dirt is much lower than that of metal. If these impurities accumulate inside the collector tube or the water storage tank, they will seriously affect the heat transfer. This will cause the heat absorbed by the collector tube to be unable to be transferred to the water in time, thereby reducing the temperature of the hot water. In the long run, this will not only affect the quality of the hot water supply, but also increase energy consumption, because the system needs a longer time or a higher temperature to achieve the expected hot water effect. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a solar water heater storage tank, which solves the aforementioned problems.
[0007] (II) Technical Solution
[0008] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a solar water heater storage tank, including a support frame, a storage tank body fixedly installed on the outer surface of the support frame, a plurality of equidistantly distributed heat collection tubes on the outer surface of the storage tank body, an operation box inside the storage tank body, and further comprising:
[0009] The self-cleaning component, located on the outer surface of the control box, is used to clean the connection between the water storage tank and the heat collection pipe.
[0010] The insulation component, located inside the water tank body, is used to enhance the insulation performance of the water tank body.
[0011] Preferably, the self-cleaning component includes a rotating shaft, a first bevel gear, a second bevel gear, a third bevel gear, and a connecting shaft. Multiple equidistantly distributed third bevel gears are rotatably connected to the inner wall of the operating box. Second bevel gears are perpendicularly meshed with the outer surfaces of the multiple third bevel gears. A connecting shaft is rotatably connected between the inner walls of both sides of the operating box. Multiple second bevel gears are fixedly connected to the connecting shaft. A first bevel gear is rotatably connected to the inner wall of the other side of the operating box, and the first bevel gear meshes perpendicularly with one of the second bevel gears. A rotating shaft is rotatably connected to the outer surface of the operating box. The rotating shaft is fixedly connected to the first bevel gear. The rotating shaft movably penetrates the water storage tank body and is sealed against the inner wall of the water storage tank body. A handle is fixedly connected to the end of the rotating shaft.
[0012] Preferably, the self-cleaning assembly further includes cleaning rollers and scrapers. Multiple cleaning rollers are rotatably connected to the outer surface of the operating box. Multiple annular scrapers are fixedly connected to the outer surfaces of the multiple cleaning rollers. The multiple cleaning rollers are fixedly connected to corresponding third bevel gears. The multiple cleaning rollers are movably connected to the inner wall of the corresponding heat collection tube.
[0013] Preferably, the inner walls on both sides of the water storage tank body are provided with limit grooves, and the outer surfaces on both sides of the operation box are fixedly connected with limit blocks, and the two limit blocks are slidably connected to the corresponding limit grooves.
[0014] Preferably, a protective box is fixedly connected to the outer surface of the water storage tank body, a door is hinged to the outer surface of the protective box, an electric telescopic rod is fixedly installed inside the protective box, and the output end of the electric telescopic rod passes through the water storage tank body and is fixedly connected to the operation box.
[0015] Preferably, the insulation component includes a reflective aluminum foil layer, a high-density polyurethane foam layer, and a vacuum insulation layer. The water tank body is composed of the reflective aluminum foil layer, the high-density polyurethane foam layer, and the vacuum insulation layer. The vacuum insulation layer is bonded to the innermost layer of the water tank body and fixedly connected to the inner wall of the water tank body to create a vacuum environment to significantly reduce heat conduction. The high-density polyurethane foam layer is sprayed on the outside of the vacuum insulation layer and fixedly connected to the vacuum insulation layer to reduce heat loss. The reflective aluminum foil layer is pasted on the outside of the high-density polyurethane foam layer and fixedly connected to the high-density polyurethane foam layer to reflect heat radiation from the outside, further reducing heat loss.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, the present invention provides a solar water heater storage tank, which has the following beneficial effects:
[0018] 1. This solar water heater storage tank, through the design of a self-cleaning component, enables regular cleaning of the connection between the storage tank body and the collector tube. When cleaning is required, simply activate the electric telescopic rod to push the control box, and then manually turn the handle to drive the cleaning roller and scraper to rotate, effectively scraping away dirt and scale from the inner wall of the collector tube. This avoids the tediousness and inconvenience of traditional manual cleaning, improves cleaning efficiency, and reduces damage to the equipment caused by improper cleaning.
[0019] 2. This solar water heater storage tank features a multi-layer insulation structure, including a vacuum insulation layer, a high-density polyurethane foam layer, and a reflective aluminum foil layer. This effectively reduces heat loss. The vacuum insulation layer significantly reduces heat conduction by creating a vacuum environment, while the high-density polyurethane foam layer forms a dense insulation layer, further enhancing the insulation effect. The reflective aluminum foil layer reflects heat radiation from the outside, further reducing heat loss and enhancing the insulation performance of the storage tank. This multi-layer insulation design not only improves the insulation efficiency of the storage tank but also reduces energy consumption, as the system can achieve the desired hot water effect without requiring a longer time or higher temperatures. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the water storage tank body of this utility model;
[0022] Figure 3 This is a schematic diagram of the cleaning roller structure of this utility model;
[0023] Figure 4 This is a schematic diagram of the internal structure of the control box of this utility model;
[0024] Figure 5 This is a schematic diagram of the thermal insulation component of this utility model.
[0025] In the diagram: 1. Support frame; 2. Water tank body; 3. Protective box; 4. Rotating shaft; 5. Heat collection tube; 6. Limiting groove; 7. Limiting block; 8. Electric telescopic rod; 9. Control box; 10. Cleaning roller; 11. Scraper; 12. First bevel gear; 13. Second bevel gear; 14. Third bevel gear; 15. Connecting shaft; 16. Reflective aluminum foil layer; 17. High-density polyurethane foam layer; 18. Vacuum insulation layer. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 This utility model provides a technical solution:
[0028] A solar water heater storage tank includes a support frame 1, a storage tank body 2 fixedly mounted on the outer surface of the support frame 1, a plurality of equally spaced heat collection tubes 5 on the outer surface of the storage tank body 2, an operation box 9 inside the storage tank body 2, and further includes:
[0029] The self-cleaning component is located on the outer surface of the control box 9 and is used to clean the connection between the water storage tank body 2 and the heat collection pipe 5.
[0030] The heat preservation component, located inside the water storage tank body 2, is used to enhance the heat preservation of the water storage tank body 2. It absorbs solar energy through the heat collection pipe 5 and converts it into heat energy, which is then stored in the water storage tank body 2.
[0031] Furthermore, the self-cleaning assembly includes a rotating shaft 4, a first bevel gear 12, a second bevel gear 13, a third bevel gear 14, and a connecting shaft 15. Multiple equidistantly distributed third bevel gears 14 are rotatably connected to the inner wall of the operating box 9. The outer surfaces of the multiple third bevel gears 14 are perpendicularly meshed with second bevel gears 13. A connecting shaft 15 is rotatably connected between the inner walls of both sides of the operating box 9. Multiple second bevel gears 13 are fixedly connected to the connecting shaft 15. A first bevel gear 12 is rotatably connected to the inner wall of the other side of the operating box 9. The first bevel gear 12 meshes perpendicularly with one of the second bevel gears 13. A rotating shaft 4 is rotatably connected to the outer surface of the operating box 9. The rotating shaft 4 is connected to the first bevel gear 13. The bevel gear 12 is fixedly connected, and the rotating shaft 4 movably passes through the water tank body 2 and is sealed and fitted to the inner wall of the water tank body 2. A handle is fixedly connected to the end of the rotating shaft 4. Manually turning the handle will drive the rotating shaft 4 to rotate. The rotating shaft 4 is fixedly connected to the first bevel gear 12, so the first bevel gear 12 rotates accordingly. The first bevel gear 12 meshes perpendicularly with one of the second bevel gears 13, driving the second bevel gear 13 to rotate. Since multiple second bevel gears 13 are fixedly connected through the connecting shaft 15, all second bevel gears 13 will rotate synchronously. Each second bevel gear 13 meshes perpendicularly with a third bevel gear 14, driving the third bevel gear 14 to rotate.
[0032] Furthermore, the self-cleaning assembly also includes cleaning rollers 10 and scrapers 11. Multiple cleaning rollers 10 are rotatably connected to the outer surface of the operation box 9. Multiple annular scrapers 11 are fixedly connected to the outer surface of each cleaning roller 10. The multiple cleaning rollers 10 are fixedly connected to the corresponding third bevel gears 14. The multiple cleaning rollers 10 are movably connected to the inner wall of the corresponding heat collection tube 5. The cleaning rollers 10 rotate with the rotation of the third bevel gears 14. The scrapers 11 on the outer surface of the cleaning rollers 10 rotate together with the cleaning rollers 10, contact the inner wall of the heat collection tube 5 and scrape off the dirt.
[0033] Furthermore, limit grooves 6 are provided on both inner walls of the water storage tank body 2, and limit blocks 7 are fixedly connected to both outer surfaces of the operation box 9. The two limit blocks 7 are slidably connected to the corresponding limit grooves 6.
[0034] Furthermore, a protective box 3 is fixedly connected to the outer surface of the water storage tank body 2. A door is hinged to the outer surface of the protective box 3. An electric telescopic rod 8 is fixedly installed inside the protective box 3. The output end of the electric telescopic rod 8 passes through the water storage tank body 2 and is fixedly connected to the operation box 9. When the door of the protective box 3 is opened, the electric telescopic rod 8 is started, and the electric telescopic rod 8 pushes the operation box 9.
[0035] Furthermore, the insulation component includes a reflective aluminum foil layer 16, a high-density polyurethane foam layer 17, and a vacuum insulation layer 18. The water tank body 2 is composed of the reflective aluminum foil layer 16, the high-density polyurethane foam layer 17, and the vacuum insulation layer 18. The vacuum insulation layer 18 is bonded to the innermost layer of the water tank body 2 and fixedly connected to the inner wall of the water tank body 2, used to create a vacuum environment to significantly reduce heat conduction. The high-density polyurethane foam layer 17 is sprayed on the outer side of the vacuum insulation layer 18 and fixedly connected to the vacuum insulation layer 18, used to reduce heat loss. The reflective aluminum foil layer 16 is pasted on the outer side of the high-density polyurethane foam layer 17. The high-density polyurethane foam layer 17 is fixedly connected to the side to reflect heat radiation from the outside, further reducing heat loss. The vacuum insulation layer 18 is bonded to the innermost layer of the water tank body 2. By creating a vacuum environment, it greatly reduces heat conduction, thereby effectively maintaining the heat inside the water tank. The high-density polyurethane foam layer 17 is sprayed on the outside of the vacuum insulation layer 18 to form a dense insulation layer, further reducing heat loss. The reflective aluminum foil layer 16 is pasted on the outside of the high-density polyurethane foam layer 17. By reflecting heat radiation from the outside, it further reduces heat loss and enhances the insulation effect of the water tank.
[0036] Working principle: When the operator needs to use the solar water heater storage tank and cleans the connection between the storage tank body 2 and the collector pipe 5, first open the door of the protective box 3, then activate the electric telescopic rod 8. The electric telescopic rod 8 pushes the operating box 9, causing the limiting blocks 7 on both sides of the operating box 9 to slide within the limiting grooves 6, thereby pushing multiple cleaning rollers 10 towards the inner wall of the collector pipe 5. During the movement, the operating box 9 drives the rotating shaft 4 to move synchronously into the storage tank body 2. Then, manually turn the handle to rotate the rotating shaft 4. The rotating shaft 4 is fixedly connected to the first bevel gear 12, so the first bevel gear 12 rotates accordingly. The first bevel gear 12 meshes perpendicularly with one of the second bevel gears 13, driving the second bevel gear 13 to rotate. Since multiple second bevel gears 13 are fixedly connected through the connecting shaft 15, all second bevel gears 13 will rotate synchronously. Each second bevel gear 13 is connected to a third bevel gear. 14 is vertically engaged, driving the third bevel gear 14 to rotate. The third bevel gear 14 is fixedly connected to the cleaning roller 10, so the cleaning roller 10 will rotate with the rotation of the third bevel gear 14. The scraper 11 on the outer surface of the cleaning roller 10 rotates together with the cleaning roller 10, contacting the inner wall of the heat collection tube 5 and scraping off the dirt. The vacuum insulation layer 18 is bonded to the innermost layer of the water storage tank body 2. By creating a vacuum environment, it greatly reduces heat conduction, thereby effectively maintaining the heat in the water storage tank. The high-density polyurethane foam layer 17 is sprayed on the outside of the vacuum insulation layer 18 to form a dense heat insulation layer, further reducing heat loss. The reflective aluminum foil layer 16 is pasted on the outside of the high-density polyurethane foam layer 17. By reflecting the heat radiation from the outside, it further reduces heat loss and enhances the heat preservation effect of the water storage tank. When cleaning is not required, the electric telescopic rod 8 can be activated in reverse, thereby causing multiple cleaning rollers 10 to detach from the inside of the heat collection tube 5.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A solar water heater storage tank comprising a support frame (1), characterized in that: The outer surface of the support frame (1) is fixedly connected with a water storage tank body (2), the outer surface of the water storage tank body (2) is provided with a plurality of equidistant heat collecting pipes (5), the inside of the water storage tank body (2) is provided with an operation box (9), and the operation box (9) is further provided with: A self-cleaning assembly is arranged on the outer surface of the operation box (9) and used for cleaning the connection between the water storage tank body (2) and the heat collecting pipes (5); A heat preservation assembly is arranged in the water storage tank body (2) and used for enhancing the heat preservation of the water storage tank body (2).
2. A solar water heater storage tank as claimed in claim 1, wherein: The self-cleaning assembly comprises rotating shafts (4), first bevel gears (12), second bevel gears (13), third bevel gears (14) and connecting shafts (15), the inner wall of the operation box (9) is rotatably connected with a plurality of equidistant third bevel gears (14), the outer surfaces of the plurality of third bevel gears (14) are all vertically meshed with second bevel gears (13), the connecting shafts (15) are rotatably connected between the inner walls of the two sides of the operation box (9), the plurality of second bevel gears (13) are fixedly connected with the connecting shafts (15), the inner wall of the other side of the operation box (9) is rotatably connected with a first bevel gear (12), the first bevel gear (12) is vertically meshed with one of the second bevel gears (13), the outer surface of the operation box (9) is rotatably connected with a rotating shaft (4), the rotating shaft (4) is fixedly connected with the first bevel gear (12), the rotating shaft (4) is movably penetrated through the water storage tank body (2) and is in sealing abutment with the inner wall of the water storage tank body (2), and the end of the rotating shaft (4) is fixedly connected with a handle.
3. A solar water heater storage tank as claimed in claim 2, wherein: The self-cleaning assembly further comprises cleaning rollers (10) and scrapers (11), the outer surface of the operation box (9) is rotatably connected with a plurality of equidistant cleaning rollers (10), the outer surfaces of the plurality of cleaning rollers (10) are all fixedly connected with a plurality of annular equidistant scrapers (11), the plurality of cleaning rollers (10) are fixedly connected with the corresponding third bevel gears (14), and the plurality of cleaning rollers (10) are movably connected with the inner walls of the corresponding heat collecting pipes (5).
4. A solar water heater storage tank as claimed in claim 1, wherein: The inner walls of the two sides of the water storage tank body (2) are both provided with limiting grooves (6), and the outer surfaces of the two sides of the operation box (9) are both fixedly connected with limiting blocks (7); and the two limiting blocks (7) are slidably connected with the corresponding limiting grooves (6).
5. A solar water heater storage tank as claimed in claim 1, wherein: The outer surface of the water storage tank body (2) is fixedly connected with a protection box (3), the outer surface of the protection box (3) is hingedly connected with a box door, the inside of the protection box (3) is fixedly connected with an electric telescopic rod (8), and the output end of the electric telescopic rod (8) is fixedly connected with the operation box (9) and penetrates through the water storage tank body (2).
6. A solar water heater storage tank as claimed in claim 1, wherein: The heat preservation assembly comprises a reflective aluminum foil layer (16), a high-density polyurethane foam layer (17) and a vacuum insulation layer (18), the water storage tank body (2) is composed of the reflective aluminum foil layer (16), the high-density polyurethane foam layer (17) and the vacuum insulation layer (18), the vacuum insulation layer (18) is bonded to the innermost layer of the water storage tank body (2) and fixedly connected with the inner wall of the water storage tank body (2), for creating a vacuum environment to greatly reduce heat conduction, the high-density polyurethane foam layer (17) is sprayed on the outside of the vacuum insulation layer (18) and fixedly connected with the vacuum insulation layer (18), for reducing heat loss, and the reflective aluminum foil layer (16) is pasted on the outside of the high-density polyurethane foam layer (17) and fixedly connected with the high-density polyurethane foam layer (17), for reflecting heat radiation from the outside, further reducing heat loss.
Citation Information
Patent Citations
Improved solar water heater water storage tank
CN217584914U