Valve core strength detection device
By combining a vibratory feeder and a guide plate, using a partition plate and a positioning cylinder to separate the valve cores, and combining a central processor and a pressure sensor, the problems of low efficiency and insufficient accuracy of valve core detection in existing technologies are solved, and efficient and accurate batch detection is achieved.
Patent Information
- Application Number
- CN202520445731.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Existing valve core testing devices can only test one valve core at a time and require manual operation, resulting in low testing efficiency and insufficient accuracy.
The system employs a vibratory feeder and guide plate to achieve batch conveying and positioning of valve cores. The valve cores are separated by partition plates and multiple positioning cylinders. Combined with a central processor to control electric actuators and pressure sensors, batch detection and individual data reading are achieved.
It improves the efficiency and accuracy of valve core testing, and enables accurate reading of strength data for each valve core while conducting batch testing.
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Figure CN223926165U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to valve core detection technical field, especially valve core strength detection device. BACKGROUND
[0002] Valve core, also known as air-tight core, is a key component for tire air intake and preventing tire air leakage, and the compression strength is a key performance index for measuring the quality of valve core, so the strength of valve core needs to be detected before being put into market to ensure that it can withstand the pressure under working conditions and reduce the failure rate.
[0003] Through the search, the patent with the Chinese patent publication No. CN111929173B discloses a bolt strength detection device, which comprises a detection platform box and a compression resistance testing device, a torque testing device and a clamping device arranged on the upper surface of the detection platform box, the compression resistance testing device is fixed on one side of the upper surface of the detection platform box, the torque testing device is located on one side of the compression resistance testing device, the torque testing device comprises a lifting plate, two pneumatic telescopic rods are symmetrically connected to the lower surfaces of both ends of the lifting plate, the bottoms of the two pneumatic telescopic rods are penetrated through the top plate of the detection platform box and extended to the inside to be fixed with the inner bottom plate, and a gas pump unit is arranged on the side of the detection platform box close to the compression resistance testing device, and the clamping device is located directly below the lifting plate.
[0004] The above-mentioned patent has the following disadvantages: it can only detect a single bolt at a time, and the bolt strength detection work can only be carried out after the single bolt is placed and clamped between the two clamping blocks by manual operation, which leads to low detection efficiency and certain limitations.
[0005] Therefore, a valve core strength detection device is provided. UTILITY MODEL CONTENTS
[0006] Therefore, the utility model embodiment hopes to provide a valve core strength detection device to solve or alleviate the technical problems in the prior art, and at least provide a beneficial choice.
[0007] The technical scheme of the utility model embodiment is implemented as follows: a valve core strength detection device, comprising a vibrating feeder and a base table, the top of the base table is fixedly connected with two symmetrically arranged guide plates through a support frame, the end of the guide plate is fixedly connected with the discharge port of the vibrating feeder, a positioning assembly for supporting the valve core is arranged in the base table, a detection assembly is arranged on the lower surface of the top of the mounting frame, the positioning assembly comprises a push plate and an electric push rod two, the electric push rod two is fixedly connected to the inner wall of the base table through a bolt, the telescopic end of the electric push rod two is penetrated through the base table and fixedly connected with the bottom of the push plate, and a plurality of positioning cylinders are fixedly installed on the top of the push plate.
[0008] In some embodiments, the outer wall of the mounting frame is fixed with an electric push rod one by bolts, the telescopic end of the electric push rod one penetrates through the mounting frame and is fixedly connected with a connecting plate, the other side of the connecting plate is fixedly connected with a plurality of spacing plates arranged at intervals and different in length, and the spacing plates are slidingly fitted in the inner wall of the guide plate and have pointed ends.
[0009] In some embodiments, the top of the guide plate is fixedly provided with a photoelectric door, and the electric push rod one, the photoelectric door and the electric push rod two are electrically connected with the same central processing unit.
[0010] In some embodiments, the detection assembly comprises a pressing plate and a plurality of detection cylinders corresponding to the positioning cylinders.
[0011] In some embodiments, the detection cylinder is fixedly connected to the bottom of the pressing plate, and the top surface of the top of the mounting frame is fixed with an electric push rod three by bolts, the telescopic end of the electric push rod three penetrates through the mounting frame and is slidingly fitted with the pressing plate.
[0012] In some embodiments, the inner wall of the pressing plate is fixedly provided with a pressure sensor, the telescopic end of the electric push rod three is fixedly connected with a limiting block, and the electric push rod three is electrically connected to the central processing unit.
[0013] In some embodiments, the top surface of the top of the mounting frame is fixed with an electric push rod three by bolts, the telescopic end of the electric push rod three penetrates through the mounting frame and is fixedly connected to the top of the pressing plate, and the top of the pressing plate is further fixedly connected with a plurality of electric push rods four corresponding to the detection cylinders.
[0014] In some embodiments, the inner wall of the detection cylinder is fixed with a pressure sensor, the telescopic end of the electric push rod four penetrates through the pressing plate and is slidingly fitted in the detection cylinder, the telescopic end of the electric push rod four is fixedly connected with a limiting block, and the electric push rod three and all the electric push rods four are electrically connected to the central processing unit.
[0015] The utility model discloses an embodiment has the following advantages because of adopting the above technical scheme:
[0016] 1. A valve core strength detection device, by setting vibration feeder, guide plate, utilize vibration feeder and the cooperation of guide plate can continuously deliver valve core to the detection assembly and detect, utilize a plurality of positioning cylinders can be positioned and fixed when valve core reaches the detection assembly, thereby realizing batch detection, improve the detection efficiency.
[0017] 2. A valve core strength detection device, by setting a plurality of spacing plates arranged at intervals and different in length, a plurality of valve cores can be gradually spaced apart, the distance between the valve cores is increased, and the influence of the mutual adhesion of the valve cores on the detection result is avoided, thereby improving the accuracy of device detection.
[0018] 3. The valve core strength detection device, by setting pressure sensor on each detection cylinder individually, can batch detection while realizing individual data reading of the strength of each valve core, thereby further improving the accuracy of the detection result.
[0019] The above summary is intended to illustrate only and is not intended to limit the application in any way. Further aspects, embodiments and features of the application will be apparent from a review of the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without any creative effort.
[0021] Figure 1 It is a front view structural diagram of the present application;
[0022] Figure 2 It is a partial structure top view of the present application;
[0023] Figure 3 It is a front view sectional view of the present application;
[0024] Figure 4 It is a detection assembly structure schematic diagram in embodiment 2 of the present application;
[0025] Figure 5 It is a valve core detection state schematic diagram of the present application;
[0026] Figure 6 It is a detection assembly structure schematic diagram in embodiment 3 of the present application;
[0027] Figure 7 It is a detection assembly partial structure schematic diagram in embodiment 3 of the present application;
[0028] Figure 8 It is a circuit diagram of the present application.
[0029] Reference signs:
[0030] 1, vibration feeder; 2, base; 3, positioning assembly; 4, guide plate; 5, mounting frame; 6, detection assembly; 7, electric push rod one; 8, connecting plate; 9, partition plate; 10, photoelectric door; 11, positioning cylinder; 12, push plate; 13, electric push rod two; 14, electric push rod three; 15, pressing plate; 16, pressure sensor; 17, limiting block; 18, detection cylinder; 19, electric push rod four; a, valve core. DETAILED DESCRIPTION
[0031] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can realize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0032] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "below" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0033] The embodiments of the present application will be described in detail below with reference to the drawings. Embodiment 1
[0034] As shown in the drawing, a valve core strength detection device, comprising a vibration feeder 1 and a base 2. Figures 1-8 The top of the base 2 is fixedly connected with two symmetrical guide plates 4 through a support frame, the end of the guide plate 4 is fixedly connected with the discharge port of the vibration feeder 1, the base 2 is provided with a positioning assembly 3 for supporting the valve core a, the top surface of the mounting frame 5 is provided with a detection assembly 6, the positioning assembly 3 comprises a push plate 12 and an electric push rod two 13, the electric push rod two 13 is fixedly connected with the inner wall of the base 2 through bolts, the telescopic end of the electric push rod two 13 penetrates the base 2 and is fixedly connected with the bottom of the push plate 12, and a plurality of positioning cylinders 11 are fixedly installed on the top of the push plate 12. The vibration feeder 1 is prior art, and its working principle will not be described here.
[0035]
[0036] The valve core a that needs to be tested for strength is poured into the vibrating feeder 1. The vibrating feeder 1 conveys the valve core a vertically to the guide plate 4, and then guides it to the positioning component 3. At this time, the electric push rod 13 is activated to drive the push plate 12 to move all the positioning cylinders 11 upward until the bottom upper surface of the positioning cylinder 11 contacts the bottom of the valve core a. Then the testing component 6 is moved downward. When the testing component 6 contacts the top of the valve core a, the testing component 6 continues to descend. The testing component 6 is used to test the strength of multiple valve cores a at one time.
[0037] This device, by setting up a vibrating feeder 1 and a guide plate 4, can continuously transport valve core a to the detection component 6 for detection by the cooperation of the vibrating feeder 1 and the guide plate 4. Multiple positioning cylinders 11 can be used to position and fix the valve core a when it reaches the detection component 6, thereby realizing batch detection and improving detection efficiency.
[0038] like Figure 2 , 3 As shown, an electric push rod 7 is fixed to the outer wall of the mounting frame 5 by bolts. The telescopic end of the electric push rod 7 passes through the mounting frame 5 and is fixedly connected to a connecting plate 8. Multiple spaced partition plates 9 of different lengths are fixedly connected to the other side of the connecting plate 8. The partition plates 9 are slidably fitted to the inner wall of the guide plate 4 and have pointed ends.
[0039] A photoelectric gate 10 is fixedly installed on the top of the guide plate 4. The electric push rod 7, the photoelectric gate 10 and the electric push rod 13 are electrically connected to the same central processing unit.
[0040] When valve core a passes through photoelectric gate 10, photoelectric gate 10 collects the number of passages and transmits the signal to the central processing unit. The central processing unit first activates electric push rod 7 to push connecting plate 8 and multiple partition plates 9 to move synchronously. When the longest partition plate 9 is inserted into the gap between two adjacent valve cores a, it separates the two valve cores a. As electric push rod 7 and connecting plate 8 continue to push, the remaining partition plates 9 are pushed forward in sequence until multiple valve cores a are separated. Then, the central processing unit activates electric push rod 13 to drive push plate 12 to drive all positioning cylinders 11 to rise. The positioning cylinders 11 support the valve cores a. Then, the detection component 6 is moved down to detect the valve cores a.
[0041] This device, by setting multiple spacer plates 9 of different lengths at intervals, can gradually separate multiple valve cores a, increase the distance between valve cores a, and avoid the valve cores a from sticking together and affecting the test results, thereby improving the accuracy of the device's test. Example 2
[0042] A valve core strength testing device, this embodiment is based on embodiment 1 with the following improvements, such as... Figures 1-5As shown:
[0043] The detection assembly 6 comprises a pressing plate 15 and a plurality of detection cylinders 18 corresponding to the positioning cylinders 11.
[0044] The detection cylinders 18 are fixedly connected to the bottom of the pressing plate 15, and the top surface of the top of the mounting frame 5 is fixedly provided with an electric push rod three 14 by bolts, and the telescopic end of the electric push rod three 14 penetrates through the mounting frame 5 and is in sliding fit with the pressing plate 15.
[0045] The inner wall of the pressing plate 15 is fixedly provided with a pressure sensor 16, and the telescopic end of the electric push rod three 14 is fixedly connected with a limiting block 17, and the electric push rod three 14 is electrically connected to the central processing unit.
[0046] When the valve core a is spaced apart by the partition plates 9, the central processing unit first drives all the positioning cylinders 11 to rise, thereby supporting the valve core a, and then the central processing unit starts the electric push rod three 14 to drive the limiting block 17 to drive the pressing plate 15 to descend, and when the top lower surface of the detection cylinder 18 contacts the top of the valve core a, the pressing plate 15 is continuously pushed by the electric push rod three 14 to continuously press the valve core a, and during this period, the limiting block 17 contacts and maintains the pressure of the pressure sensor 16, and the pressure sensor 16 reads the pressure.
[0047] Working principle: when the device is used, the valve core a is first poured into the vibrating feeder 1 and the vibrating feeder 1 is started, and the valve core a is conveyed to the guide plate 4 in a vertical state after being vibrated and fed by the vibrating feeder 1, when the valve core a passes through the photoelectric door 10 in sequence, the photoelectric door 10 collects the number of valve cores a and transmits the information to the central processing unit, and after the central processing unit receives and analyzes, it first starts the electric push rod one 7 to drive the connecting plate 8 to drive all the partition plates 9, and uses the partition plates 9 to space the valve cores a, and then starts the electric push rod two 13 to drive the push plate 12 to drive all the positioning cylinders 11 to rise, and then starts the electric push rod three 14 to drive the pressing plate 15 and the detection cylinder 18 to descend, and when the top lower surface of the detection cylinder 18 contacts the top of the valve core a, the pressing plate 15 is continuously pushed by the electric push rod three 14 to continuously press the valve core a, and during this period, the limiting block 17 contacts and maintains the pressure of the pressure sensor 16, and the pressure sensor 16 reads the pressure. Example 3
[0048] A valve core strength detection device, which is improved on the basis of example 1, as shown in Figure 6 , 7 As shown:
[0049] The detection assembly 6 comprises a pressing plate 15 and a plurality of detection cylinders 18 corresponding to the positioning cylinders 11.
[0050] The top upper surface of the mounting frame 5 is fixed with an electric push rod three 14 by bolts, the telescopic end of the electric push rod three 14 penetrates the mounting frame 5 and is fixedly connected to the top of a pressing plate 15, and the top of the pressing plate 15 is further fixedly connected with a plurality of electric push rods four 19 corresponding to the detection cylinders 18.
[0051] The inner wall of the detection cylinder 18 is fixed with a pressure sensor 16, the telescopic end of the electric push rod four 19 penetrates the pressing plate 15 and is slidingly fitted in the detection cylinder 18, the end of the telescopic end of the electric push rod four 19 is fixed with a limiting block 17, and the electric push rod three 14 and all the electric push rods four 19 are electrically connected to the central processor.
[0052] When the valve core a is spaced apart by the partition plates 9, the central processor first drives all the positioning cylinders 11 to rise, thereby supporting the valve core a, then the central processor starts the electric push rod three 14 to drive the pressing plate 15 to descend, when the top lower surface of the detection cylinder 18 contacts the top of the valve core a, the electric push rod four 19 is started to drive the detection cylinder 18 to continue to descend, continuously pressing the valve core a, during which the limiting block 17 contacts and maintains the pressure of the pressure sensor 16, and the pressure sensor 16 reads the pressure.
[0053] The device can batch detect while realizing individual data reading of the strength of each valve core a by separately arranging the pressure sensor 16 on each detection cylinder 18, thereby further improving the accuracy of the detection result.
[0054] Working principle: when the device is used, the valve core a is first poured into the vibration feeder 1 and the vibration feeder 1 is started, the valve core a is conveyed to the guide plate 4 in a vertical state by the vibration feeding of the vibration feeder 1, when the valve core a passes through the photoelectric gate 10 in sequence, the photoelectric gate 10 collects the number of the valve core a and transmits the information to the central processor, after the central processor receives and analyzes, the electric push rod one 7 is first started to drive the connecting plate 8 to drive all the partition plates 9, the partition plates 9 are used to space apart the valve core a, then the electric push rod two 13 is started to drive the push plate 12 to drive all the positioning cylinders 11 to rise, then the electric push rod three 14 is started to drive the pressing plate 15 to descend, when the top lower surface of the detection cylinder 18 contacts the top of the valve core a, the electric push rod four 19 is started to drive the detection cylinder 18 to continue to descend, continuously pressing the valve core a, during which the limiting block 17 contacts and maintains the pressure of the pressure sensor 16, and the pressure sensor 16 reads the pressure.
[0055] The above is only a specific implementation manner of the device, but the protection scope of the device is not limited to this, any person skilled in the art can easily think of various changes or replacements within the technical range disclosed by the device, which should be covered in the protection scope of the device. Therefore, the protection scope of the device should be subject to the protection scope of the claims.
Claims
1. A valve core strength detection device, comprising a vibration feeder (1) and a base station (2), characterized in that: The top of the bottom stand (2) is fixedly connected with two symmetrically arranged guide plates (4) through a support frame, the end of the guide plate (4) is fixedly connected with the discharge port of the vibrating feeder (1), a positioning assembly (3) for supporting the valve core (a) is arranged in the bottom stand (2), a detection assembly (6) is arranged on the top lower surface of the mounting frame (5), the positioning assembly (3) comprises a push plate (12) and an electric push rod two (13), the electric push rod two (13) is fixedly connected to the inner wall of the bottom stand (2) through bolts, the telescopic end of the electric push rod two (13) penetrates the bottom stand (2) and is fixedly connected with the bottom of the push plate (12), a plurality of positioning cylinders (11) are fixedly installed on the top of the push plate (12).
2. The valve core strength detection device according to claim 1, characterized by: The outer wall of the mounting frame (5) is fixedly connected with an electric push rod one (7) through bolts, the telescopic end of the electric push rod one (7) penetrates the mounting frame (5) and is fixedly connected with a connecting plate (8), a plurality of spacing plates (9) which are arranged at intervals and have different lengths are fixedly connected to the other side of the connecting plate (8), the spacing plates (9) are slidingly fitted in the inner wall of the guide plate (4) and have sharp ends.
3. A valve core strength detection device according to claim 2, characterized in that: The top of the guide plate (4) is fixedly installed with a photoelectric door (10), the electric push rod one (7), the photoelectric door (10) and the electric push rod two (13) are electrically connected with the same central processing unit.
4. The valve core strength detection device of claim 1, wherein: The detection assembly (6) comprises a pressing plate (15) and a plurality of detection cylinders (18) corresponding to the positioning cylinders (11).
5. A valve core strength detection device according to claim 4, characterized in that: The detection cylinder (18) is fixedly connected to the bottom of the pressing plate (15), the top upper surface of the mounting frame (5) is fixedly connected with an electric push rod three (14) through bolts, the telescopic end of the electric push rod three (14) penetrates the mounting frame (5) and is slidingly fitted with the pressing plate (15).
6. A valve core strength detection device according to claim 5, characterized in that: The inner wall of the pressing plate (15) is fixedly installed with a pressure sensor (16), the telescopic end of the electric push rod three (14) is fixedly connected with a limiting block (17), and the electric push rod three (14) is electrically connected with the central processing unit.
7. The valve core strength detection device of claim 4, wherein: The top upper surface of the mounting frame (5) is fixedly connected with an electric push rod three (14) through bolts, the telescopic end of the electric push rod three (14) penetrates the mounting frame (5) and is fixedly connected to the top of the pressing plate (15), and a plurality of electric push rod fours (19) corresponding to the detection cylinders (18) are fixedly connected to the top of the pressing plate (15).
8. A valve core strength detection device according to claim 7, characterized in that: The inner wall of the detection cylinder (18) is fixedly connected with a pressure sensor (16), the telescopic end of the electric push rod four (19) penetrates the pressing plate (15) and is slidingly fitted in the detection cylinder (18), the telescopic end of the electric push rod four (19) is fixedly connected with a limiting block (17), and the electric push rod three (14) and all the electric push rod fours (19) are electrically connected with the central processing unit.
Citation Information
Patent Citations
A bolt strength testing device
CN111929173B