The invention discloses a design method of a complex shape modifying and finishing wheel and a
honing wheel for internal meshing powerful gear
honing, and relates to the technical field of
machine manufacturing. The method comprises the following steps: establishing a trimming wheel
tooth surface numerical model, and judging whether the modification amount of the trimming wheel
tooth surface numerical model meets the modification requirement or not; if yes, establishing a space coordinate conversion relation and a conjugate meshing equation of the dressing wheel and the
honing wheel, and establishing a honing wheel
tooth surface numerical model in combination with the dressing wheel tooth surface numerical model; according to the space coordinate conversion relation between the workpiece gear and the honing wheel and the honing wheel tooth surface numerical model, a complex modification workpiece
gear tooth surface numerical model is established, and whether the modification amount of the complex modification workpiece
gear tooth surface numerical model meets the modification requirement or not is judged; and if yes, a dressing wheel three-dimensional
solid model and a honing wheel three-dimensional
solid model are established according to the dressing wheel tooth surface numerical model and the honing wheel tooth surface numerical model respectively. According to the method, precise design and
verification of the complex shape modifying and finishing wheel and the honing wheel for powerful gear honing can be achieved.