Rubber thermoplastic on-line monitoring equipment

Abstract

The utility model discloses rubber thermoplastic on-line monitoring equipment, relates to the technical field of rubber thermoplastic, and comprises a conveying base, an arc-shaped frame and a positioning seat, a monitoring cover is arranged right above the middle part of the conveying base, a lifting mechanism is arranged right above the monitoring cover, and the lifting mechanism is used for lifting the monitoring cover according to the size and shape of a monitored material. The height of the arc-shaped frame is adjusted, then the accuracy of data acquisition is improved, an adjusting mechanism is arranged on the outer side of the arc-shaped frame, the adjusting mechanism adjusts the position and the angle of the positioning seat, and then the requirement for rubber thermoplastic size data acquisition in different directions is met. Before the material is monitored, the threaded rod is rotated to drive the vertical force arm to vertically descend, and then the height of the instrument fixedly arranged at the bottom end of the arc-shaped frame is adjusted, so that rubber products with different heights can be conveniently shot and monitored, and the accuracy of the material in the monitoring process is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of rubber thermoplastics, and specifically to online monitoring equipment for rubber thermoplastics. Background Technology

[0002] Thermoplastic elastomers possess the dual properties of rubber and plastic, making them widely used in various fields, including automotive, electrical, electronic, construction, crafts, and daily life. During rubber production, factors such as the motor speed driving the extruder, the uniformity of extrusion, mechanical vibration, die design, installation position, and power supply voltage can cause the rubber to be out of size or not up to specifications, and may even lead to rubber delamination and breakage.

[0003] The purpose of monitoring rubber and thermoplastic products is mainly to control product errors or to remove defective products. However, existing monitoring equipment is generally fixed vertically on one side of the product line, which can affect the accuracy of monitoring due to factors such as lighting during the product photography process. In addition, different rubber products have different sizes, so in order to ensure accurate identification of rubber size, the position of the data acquisition module needs to be adjusted to be as close as possible to the rubber product. Summary of the Invention

[0004] The purpose of this invention is to provide an online monitoring device for rubber thermoplastics to solve the above-mentioned defects caused by the prior art.

[0005] The online monitoring equipment for thermoplastic rubber includes a conveying base, an arc-shaped frame, and a positioning seat. A monitoring cover is installed directly above the center of the conveying base, and a lifting mechanism is installed directly above the monitoring cover. The lifting mechanism adjusts the height of the arc-shaped frame according to the size and shape of the monitored material, thereby improving the accuracy of data acquisition. An adjustment mechanism is installed on the outside of the arc-shaped frame to adjust the position and angle of the positioning seat, thereby meeting the requirements for collecting dimensional data of thermoplastic rubber in different directions. An analog-to-digital converter is connected to the outside of the monitoring cover.

[0006] Preferably, the lifting mechanism includes a vertical lever arm, a guide rod, a threaded rod, and an arc-shaped frame. The guide rod is connected through one side of the vertical lever arm. A monitoring cover is welded to the bottom end of the guide rod. The top end of the monitoring cover is connected to the bottom end of the threaded rod. The vertical lever arm is connected to the outside of the threaded rod. The arc-shaped frame is connected to the bottom end of the vertical lever arm. The arc-shaped frame is disposed inside the monitoring cover. The top end of the arc-shaped frame is connected to the bottom end of the vertical lever arm.

[0007] Preferably, the vertical lever arm is connected to the outside of the monitoring cover via a threaded rod that passes through it.

[0008] Preferably, the adjustment mechanism includes positioning holes, an illumination lamp, a slider, an image capture unit, a positioning seat, a guide groove, and fasteners. The positioning holes are evenly spaced on the outer side of the arc-shaped frame. A guide groove is provided on the outer side of the arc-shaped frame. A slider is provided on the outer side of the guide groove. A positioning seat is axially connected to the outer side of the slider. An illumination lamp is connected to the outer side of one set of positioning seats, and an image capture unit is connected to the outer side of another set of positioning seats. A fastener is connected through one side of the positioning seat.

[0009] Preferably, the positioning seat is connected to the outside of the slider by a fastener that passes through the outside.

[0010] Preferably, the image capture unit is connected to the bottom end of the positioning seat via a positioning seat that fits against the outside.

[0011] Preferably, the input terminal of the analog-to-digital converter is connected to the output terminal of the image capture unit.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] 1. Before monitoring the material, first rotate the threaded rod to drive the vertical lever arm to descend vertically, thereby adjusting the height of the instrument fixed at the bottom of the arc frame. This facilitates the shooting and monitoring of rubber products at different heights, improving the accuracy of the material monitoring process.

[0014] 2. During the monitoring process, the positioning seat is moved by the slider to adjust the position of the monitoring device. The acquisition direction of the device is controlled by rotating the positioning seat on the outside of the slider, thereby avoiding direct contact between the direct light of the lighting lamp and the image capture unit, which would affect the accuracy of the product's shooting and acquisition. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 2 This is a schematic diagram of the overall front view structure of this utility model.

[0017] Figure 3 This is a side sectional view of the arc-shaped frame structure in this utility model.

[0018] Figure 4 This is a side view of the monitoring cover structure in this utility model.

[0019] Figure 5 This is a schematic diagram of the positioning seat itself in this utility model.

[0020] in:

[0021] 1. Conveying base; 2. Monitoring cover; 3. Vertical lever arm; 4. Guide rod; 5. Threaded rod; 6. Lifting mechanism; 7. Arc frame; 8. Positioning hole; 9. Adjustment mechanism; 10. Lighting lamp; 11. Slider; 12. Image capture unit; 13. Positioning seat; 14. Guide groove; 15. Fastener; 16. Analog-to-digital converter. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 5 As shown, the online monitoring device for thermoplastic rubber includes a conveying base 1, an arc-shaped frame 7, and a positioning seat 13. A monitoring cover 2 is provided directly above the center of the conveying base 1. A lifting mechanism 6 is provided directly above the monitoring cover 2. The lifting mechanism 6 adjusts the height of the arc-shaped frame 7 according to the size and shape of the monitored material, thereby improving the accuracy of data acquisition. An adjustment mechanism 9 is provided on the outside of the arc-shaped frame 7. The adjustment mechanism 9 adjusts the position and angle of the positioning seat 13, thereby meeting the requirements for collecting the size data of thermoplastic rubber in different directions. An analog-to-digital converter 16 is connected to the outside of the monitoring cover 2.

[0024] In this embodiment, the lifting mechanism 6 includes a vertical lever arm 3, a guide rod 4, a threaded rod 5, and an arc frame 7. The guide rod 4 is connected through one side of the vertical lever arm 3. A monitoring cover 2 is welded to the bottom end of the guide rod 4. The bottom end of the threaded rod 5 is connected to the top end of the monitoring cover 2. The vertical lever arm 3 is connected to the outside of the threaded rod 5. The arc frame 7 is connected to the bottom end of the vertical lever arm 3. The arc frame 7 is disposed inside the monitoring cover 2. The top end of the arc frame 7 is connected to the bottom end of the vertical lever arm 3. The arc frame 7 is used to adjust different types of equipment and adjust the height of the equipment.

[0025] In this embodiment, the vertical lever arm 3 is connected to the outside of the monitoring cover 2 by a threaded rod 5, and the height of the vertical lever arm 3 is adjusted and controlled by the threaded rod 5.

[0026] In this embodiment, the adjustment mechanism 9 includes positioning holes 8, an illumination lamp 10, a slider 11, an image capture unit 12, a positioning seat 13, a guide groove 14, and a fastener 15. The positioning holes 8 are evenly spaced on the outer side of the arc frame 7. The guide groove 14 is provided on the outer side of the arc frame 7. The slider 11 is provided on the outer side of the guide groove 14. The positioning seat 13 is axially connected to the outer side of the slider 11. The illumination lamp 10 is connected to the outer side of one set of positioning seats 13, and the image capture unit 12 is connected to the outer side of another set of positioning seats 13. The fastener 15 is connected through one side of the positioning seat 13.

[0027] In this embodiment, the positioning seat 13 is connected to the outer side of the slider 11 by a fastener 15 that passes through its outer side, and the positioning seat 13 and the slider 11 are positioned by the fastener 15.

[0028] In this embodiment, the image capture unit 12 is connected to the bottom end of the slider 11 through a positioning seat 13 that is fitted to the outside, and the slider 11 is axially connected to the positioning seat 13 to adjust the angle of the positioning seat 13.

[0029] In this embodiment, the input terminal of the analog-to-digital converter 16 is connected to the output terminal of the image capture unit 12, and the image capture unit 12 receives and processes the data.

[0030] In practical applications, this post-diamond cleaning device includes the following tasks:

[0031] Step 1: During use, by rotating the threaded rod 5, the vertical lever arm 3 and the arc-shaped frame 7 at the bottom end are moved vertically downward. At the same time, the guide rod 4 guides one side of the arc-shaped frame 7, thereby adjusting the height of the arc-shaped frame 7 and the image capture unit 12, and thus adjusting the shooting height of the image capture unit 12. This facilitates the complete shooting of materials of different sizes and ensures the accuracy of data shooting.

[0032] Step 2: The operator then pulls the slider 11, causing it to move inside the guide groove 14. This causes the positioning seat 13 to move, adjusting the position of the image capture unit 12 and the illumination lamp 10. Alternatively, the positioning seat 13 can be rotated outside the slider 11 to adjust its angle. Then, the slider 11 and the outer side of the positioning seat 13 are positioned using fasteners 15.

[0033] Step 3: Illuminate the inside of the monitoring cover 2 with the lighting lamp 10, so that the image capture unit 12 set at the top can take pictures of the material on the surface of the conveying base 1. The data converted by the analog-to-digital converter 16 is analyzed and processed to obtain the size of the monitored rubber product. The size of the monitored rubber product is compared with the preset product size. When they are inconsistent and exceed the tolerance range, the monitored rubber product is judged to be a non-conforming product.

[0034] Step 4: After taking the photo, the data is transmitted to the computer. The computer's internal image processing and analysis module software is used to analyze and process the data, which is then sent to the judgment module and the data storage and display module to check if the dimensions are within the allowable tolerance range. If the dimensions of the monitored rubber product are within the allowable tolerance range, the monitored rubber product is judged to be a qualified product, and the qualified product information is sent to the data storage and display module. At the same time, the information of unqualified products is sent to the alarm processing module.

[0035] Therefore, the above-disclosed embodiments are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. An online monitoring device for rubber and thermoplastic materials, characterized in that: The system includes a conveying base (1), an arc frame (7), and a positioning seat (13). A monitoring cover (2) is provided directly above the center of the conveying base (1). A lifting mechanism (6) is provided directly above the monitoring cover (2). The lifting mechanism (6) adjusts the height of the arc frame (7) according to the size and shape of the monitored material, thereby improving the accuracy of data acquisition. An adjustment mechanism (9) is provided on the outside of the arc frame (7). The adjustment mechanism (9) adjusts the position and angle of the positioning seat (13) to meet the requirements of collecting the size data of rubber thermoplastic in different directions. An analog-to-digital converter (16) is connected to the outside of the monitoring cover (2).

2. The online monitoring device for rubber and thermoplastic materials according to claim 1, characterized in that: The lifting mechanism (6) includes a vertical lever arm (3), a guide rod (4), a threaded rod (5), and an arc frame (7). The guide rod (4) is connected through one side of the vertical lever arm (3). A monitoring cover (2) is welded to the bottom end of the guide rod (4). The bottom end of the threaded rod (5) is connected to the top end of the monitoring cover (2). The vertical lever arm (3) is connected to the outside of the threaded rod (5). The arc frame (7) is connected to the bottom end of the vertical lever arm (3). The arc frame (7) is set inside the monitoring cover (2). The top end of the arc frame (7) is connected to the bottom end of the vertical lever arm (3).

3. The online monitoring device for rubber and thermoplastic materials according to claim 2, characterized in that: The vertical lever arm (3) is connected to the outside of the monitoring cover (2) via a threaded rod (5) that passes through it.

4. The online monitoring device for rubber and thermoplastic materials according to claim 1, characterized in that: The adjustment mechanism (9) includes positioning holes (8), a lighting lamp (10), a slider (11), an image capture unit (12), a positioning seat (13), a guide groove (14), and a fastener (15). The positioning holes (8) are evenly spaced on the outside of the arc frame (7). The guide groove (14) is provided on the outside of the arc frame (7). The slider (11) is provided on the outside of the guide groove (14). The positioning seat (13) is connected to the outside of the slider (11). The lighting lamp (10) is connected to the outside of one set of positioning seats (13). The image capture unit (12) is connected to the outside of another set of positioning seats (13). The fastener (15) is connected through one side of the positioning seat (13).

5. The online monitoring device for rubber and thermoplastic materials according to claim 4, characterized in that: The positioning seat (13) is connected to the outside of the slider (11) by a fastener (15) that passes through the outside.

6. The online monitoring device for rubber and thermoplastic materials according to claim 4, characterized in that: The image capture unit (12) is connected to the bottom end of the positioning seat (13) through the positioning seat (13) that is attached to the outside.

7. The online monitoring device for rubber and thermoplastic materials according to claim 1, characterized in that: The input of the analog-to-digital converter (16) is connected to the output of the image capture unit (12).

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