Tank voltage acquisition wiring terminal box
By adopting a separate and independent positive and negative terminal sub-bar design and shorting wire connection in the voltage acquisition terminal box of the electrolytic cell, the problem of not being able to detect broken voltage acquisition cables was solved, thus improving the accuracy of voltage acquisition and the stability of the system.
Patent Information
- Application Number
- CN202520353206.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-03
AI Technical Summary
In the existing wiring method for acquiring voltage in electrolytic cells, a break in the middle of the voltage acquisition cable cannot be detected, which makes it impossible to detect faults in a timely manner, affecting the accuracy of acquisition and the stability of the system.
The design employs separate and independent positive and negative terminal sub-bars, connected by jumper wires to avoid short circuits in the intermediate common cable. The voltage acquisition module can directly detect broken wires, improving the accuracy and reliability of the acquisition.
It enables effective detection of voltage acquisition cable breaks, simplifies maintenance procedures, reduces the difficulty of troubleshooting, and improves the safety and stability of the system.
Smart Images

Figure CN223926487U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of voltage collection, especially to a groove voltage collection wiring terminal box. BACKGROUND
[0002] In the production process of electrolytic cell, the collection of groove voltage is crucial for monitoring the running state of electrolytic cell. The accurate collection of groove voltage can not only help the operator to understand the working state of electrolytic cell in real time, but also provide an important basis for the optimization and fault diagnosis of the production process. Therefore, as the key equipment connecting electrolytic cell and voltage collection module, the performance and reliability of the groove voltage collection wiring terminal box of electrolytic cell directly affect the stability and efficiency of the whole electrolytic production system.
[0003] At present, the wiring mode of the groove voltage collection wiring terminal box of electrolytic cell mainly adopts the traditional cable introduction and outgoing mode. Specifically, the cable at the end of electrolytic cell frame is introduced into the wiring terminal box, and the outgoing electrolytic cell ion membrane collection cable is connected to the wiring terminal box. In addition to the two lines at the head and tail of the groove, the middle cable is a public cable. However, in the existing wiring mode, the middle public cable of the electrolytic cell ion membrane collection cable is directly short-circuited on the voltage collection module. This design leads to the fact that when a break occurs in the middle of the voltage collection cable, the break cannot be detected. Because when the break occurs, the voltage signal is still transmitted through the short-circuited public cable, so the actual state of the cable cannot be identified, and the cable fault cannot be found in time.
[0004] In view of the problems in the related art, the utility model provides a groove voltage collection wiring terminal box. UTILITY MODEL CONTENTS
[0005] The utility model aims at the defects of the prior art, and provides a groove voltage collection wiring terminal box, which can effectively detect the break problem of voltage collection cable, improve the accuracy and reliability of voltage collection, simplify the maintenance process, and reduce the difficulty of troubleshooting.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A groove voltage collection wiring terminal box, comprising a cabinet and an installation plate installed in the cabinet;
[0008] Two rows of terminal rows are installed on the installation plate, which are a first terminal row and a second terminal row; the first terminal row is connected with the positive electrode of the electrolytic cell voltage collection cable, and the second terminal row is connected with the negative electrode of the electrolytic cell voltage collection cable; and the terminals of the first terminal row and the second terminal row are connected with the voltage signal collection module respectively;
[0009] The terminals in the first terminal row are connected with corresponding terminals in the second terminal row through shorting wires, wherein the last slot tail cable is connected to the second terminal row and is not shorted with the terminals in the first terminal row, and the first slot head cable terminal in the second terminal row is not shorted with the terminals in the first terminal row.
[0010] Further, the first terminal row contains 56 terminals, and the second terminal row contains 57 terminals.
[0011] Further, the terminal 1 in the first terminal row is connected with an electrolytic cell voltage acquisition cable 1-EA; the terminals 2-56 in the first terminal row are respectively connected with electrolytic cell voltage acquisition cables 1-B01-1-B55; and the terminal 57 in the second terminal row is connected with an electrolytic cell voltage acquisition cable 1-EC.
[0012] Further, the terminals 2-56 in the first terminal row are connected with the terminals 2-56 in the second terminal row through shorting wires.
[0013] Further, the terminals 1-56 in the first terminal row are connected with a voltage signal acquisition module; and the terminals 2-57 in the second terminal row are connected with the voltage signal acquisition module.
[0014] Further, the shorting wires are low-resistance wires.
[0015] Further, a protection device is arranged in the cabinet.
[0016] Further, the cabinet has a size of 550mm*250mm*700mm, and the mounting plate has a size of 500mm*650mm.
[0017] Compared with the prior art, the utility model discloses an improved wiring mode, so that the electrolytic cell voltage acquisition cable is connected to the wiring terminal box, and the positive and negative voltage signal cables are separated and independent, avoiding the shorting treatment of the intermediate common cable on the remote station voltage acquisition module. When a line break occurs in the voltage acquisition cable, the voltage acquisition module can directly acquire 0 data, thereby judging the cable breakage problem. This design not only improves the accuracy and reliability of voltage acquisition, but also simplifies the maintenance process, reduces the troubleshooting difficulty, and improves the safety and stability of the entire electrolytic cell voltage acquisition system. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a main view of a slot voltage acquisition wiring terminal box provided by the embodiment;
[0019] Figure 2 is a right view of a slot voltage acquisition wiring terminal box provided by the embodiment;
[0020] Figure 3 is a schematic diagram of a tank voltage acquisition wiring terminal cabinet provided by the embodiment;
[0021] Figure 4 is a wiring schematic diagram of a tank voltage acquisition wiring terminal provided by the embodiment. DETAILED DESCRIPTION
[0022] The embodiments of the present application will be described in detail hereinafter with specific reference to the drawings. Those skilled in the art can easily understand other advantages and functions of the present application from the content disclosed in the specification. The present application can also be implemented or applied by other different embodiments, and each detail in the specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.
[0023] The purpose of the present application is to provide a tank voltage acquisition wiring terminal cabinet for the defects of the prior art.
[0024] EMBODIMENT
[0025] The present embodiment provides a tank voltage acquisition wiring terminal cabinet, as shown in the drawings, comprising a cabinet 1 and a mounting plate 2 mounted in the cabinet 1. Figures 1-4
[0026] The length, width and height of the cabinet 1 are 550mm x 250mm x 700mm, and the size of the mounting plate 2 is 500mm x 650mm. The cabinet 1 is made of metal material, and the surface is treated by corrosion protection to adapt to the humid environment of the electrolytic tank workshop. The mounting plate 2 is fixed inside the cabinet 1 and used for mounting terminal blocks and other electrical elements.
[0027] Two rows of terminal blocks are mounted on the mounting plate 2, which are a first terminal block TB-F1 and a second terminal block TB-F2. The TB-F1 contains 56 terminals, and the TB-F2 contains 57 terminals. The TB-F1 and the TB-F2 are both fuse wiring terminals, which can effectively protect the circuit from damage caused by overload and short circuit.
[0028] The TB-F1 can be used as a field side electrolytic tank voltage acquisition cable introduction end, and is connected to the positive electrode of the electrolytic tank voltage acquisition cable. The terminal 1 of the TB-F1 is used to connect the tank head cable 1-EA of the electrolytic tank voltage acquisition cable, and the terminals 2-56 of the TB-F1 are respectively used to connect the electrolytic tank voltage acquisition cable 1-B01-1-B55.
[0029] The TB-F2 is used to connect the negative electrode of the field side electrolytic tank voltage acquisition cable. The terminal 57 of the TB-F2 is used to connect the tank tail cable 1-EC of the electrolytic tank voltage acquisition cable.
[0030] The fuse link terminals between TB-F1 and TB-F2 are connected by shorting wires 3, which are low-resistance wires; however, the terminal 1 (slot head cable) of TB-F1 and the terminal 57 (slot tail cable) of TB-F2 are not shorted. The specific shorting method is as follows:
[0031] The terminals 2-56 of TB-F1 are respectively connected to the terminals 2-56 of TB-F2 by shorting wires 3. This wiring method avoids the shorting process of the intermediate common cable on the voltage signal acquisition module, thereby effectively detecting the broken cable problem.
[0032] In this embodiment, the voltage signal acquisition module is installed outside the wiring terminal box on the field side. Its specific position can be set according to the actual situation, and its implementation method can refer to the prior art. This embodiment will not be described in more detail.
[0033] The terminals 1, 2-56 of TB-F1 serve as the positive pole of the slot voltage signal, and the terminals 2-56, 57 of TB-F2 serve as the negative pole of the slot voltage signal, which are respectively connected to the voltage signal acquisition module. The voltage signal acquisition module detects the voltage signal between TB-F1 and TB-F2 to determine whether the electrolytic tank voltage acquisition cable is broken. When a certain segment of the voltage signal is detected to be 0, it can be determined that the corresponding cable is broken.
[0034] In order to protect the first terminal row TB-F1, the second terminal row TB-F2 and the shorting wires 3 from external interference, a protection device is provided in the cabinet 1. The protection device is made of insulating material, which can prevent dust, moisture and accidental touch from affecting the terminal row and the shorting wires, thereby improving the stability and reliability of the system.
[0035] The wiring method of this embodiment allows the electrolytic tank voltage acquisition cable to be connected to the wiring terminal box, with the positive and negative voltage signal cables separated and independent, avoiding the shorting process of the intermediate common cable on the remote station voltage acquisition module. When the voltage acquisition cable is broken, the voltage acquisition module can directly detect the fault point. Maintenance personnel can quickly locate the faulty cable according to the alarm signal for repair. This design greatly simplifies the maintenance process, reduces the difficulty of troubleshooting, and improves the maintenance efficiency of the system.
[0036] It should be noted that the above only the preferred embodiments of the present application and the use of technical principles. Those skilled in the art will understand that the present application is not limited to the specific embodiments described herein, those skilled in the art can make various obvious changes, re-adjustment and replacement without departing from the scope of the present application. Therefore, although the above embodiments of the present application has been described in more detail, but the present application is not limited to the above examples, without departing from the concept of the present application, but also can include more other equivalent embodiments, and the scope of the present application is determined by the appended claims.
Claims
1. A slot voltage acquisition terminal box, characterized in that, This includes the server rack and the mounting plates installed inside the rack; The mounting plate is equipped with two rows of terminal blocks, namely the first terminal block and the second terminal block; the first terminal block is connected to the positive terminal of the electrolytic cell voltage acquisition cable, and the second terminal block is connected to the negative terminal of the electrolytic cell voltage acquisition cable; and the terminals of the first terminal block and the second terminal block are respectively connected to the voltage signal acquisition module. The terminals in the first terminal block are connected to the corresponding terminals in the second terminal block via jumper wires. The last slot end cable is connected to the second terminal block and is not shorted to the terminals in the first terminal block. The first slot head cable terminal in the second terminal block is not shorted to the terminals in the first terminal block.
2. The slot voltage acquisition terminal box according to claim 1, characterized in that, The first terminal block contains 56 terminals, and the second terminal block contains 57 terminals.
3. The slot voltage acquisition terminal box according to claim 2, characterized in that, Terminal 1 in the first terminal block is connected to the electrolytic cell voltage acquisition cable 1-EA; terminals 2 to 56 in the first terminal block are connected to the electrolytic cell voltage acquisition cables 1-B01 to 1-B55 respectively; terminal 57 in the second terminal block is connected to the electrolytic cell voltage acquisition cable 1-EC.
4. The slot voltage acquisition terminal box according to claim 3, characterized in that, Terminals 2 to 56 in the first terminal block are connected to terminals 2 to 56 in the second terminal block via jumper wires.
5. A slot voltage acquisition terminal box according to claim 4, characterized in that, Terminals 1 to 56 in the first terminal block are connected to the voltage signal acquisition module; terminals 2 to 57 in the second terminal block are connected to the voltage signal acquisition module.
6. A slot voltage acquisition terminal box according to claim 4, characterized in that, The shorting wire is made of low-resistance wire.
7. A slot voltage acquisition terminal box according to claim 1, characterized in that, The cabinet is equipped with protective devices.
8. A slot voltage acquisition terminal box according to claim 1, characterized in that, The cabinet measures 550mm × 250mm × 700mm, and the mounting plate measures 500mm × 650mm.