Comprehensive compounding device for producing compound functional sugar product

Abstract

The utility model belongs to the technical field of production equipment of compound functional sugar, and particularly relates to a comprehensive compounding device for producing compound functional sugar products. Comprising a plurality of raw material sugar liquid tanks and a liquid spraying tank, the raw material sugar liquid tanks are connected in parallel through pipelines and then are sequentially connected with a feeding pump, a metering device, a filter and a compounding tank, the output end of the compounding tank is connected with a compounding solid sugar tank, a compounding liquid sugar tank and a vacuum feeding machine in parallel, and the vacuum feeding machine is connected with a drying and granulating all-in-one machine through a pipeline. The drying and granulating all-in-one machine is sequentially connected with a rotary vibration sieve and a compound granular sugar tank, and the liquid spraying tank is connected with the input end of the drying and granulating all-in-one machine through a pipeline and a peristaltic pump. The device can meet the compounding requirements of liquid and liquid, solid and liquid and solid and solid, has the advantages of high production efficiency, uniform compounding and mixing, stable quality of compounded products, low compounding cost and the like, and has a very good practical effect.

Description

Technical Field

[0001] This utility model belongs to the technical field of production equipment for compound functional sugars, and in particular relates to a comprehensive compounding device for producing compound functional sugar products. Background Technology

[0002] Functional sugars refer to functional sugars that can replace sucrose and fat. They mainly include three categories: functional oligosaccharides, functional dietary fiber, and functional sugar alcohols. They possess functional properties such as low calories, regulation and improvement of gut microbiota, and prevention of tooth decay, playing an important role in human nutrition, health care, and disease prevention. They are widely used in food science, biochemical engineering, medicine, agriculture, and other fields. Compound functional sugars are a category of functional sugars created by mixing two or more single-variety functional sugars with different sweetness and taste in different proportions.

[0003] Currently, the main production methods for compound functional sugars include direct mixing, spray coating, and mixed melt crystallization. However, these methods often result in uneven mixing and stratification due to differences in particle size or significant variations in the proportions of individual functional sugars. This can lead to overly sweet or insufficiently sweet results when used. Furthermore, these methods have limited application scope, requiring multiple facilities or production lines depending on the type of compound functional sugar being produced. This results in substantial investment, high production costs, complex processes, and difficulties in operator mastery.

[0004] There are also some related reports on compounding devices, such as the Chinese patent "Automatic Feeding Compounding Device and Compounding Method for Organic Bentonite Production" (CN202410969830.9), which includes a base, a mixing tank and a modification tank fixed on the base. The inlet of the mixing tank is fixed with a screen, and it is also equipped with a funnel baffle, a movable stirrer, a rotation drive assembly, and a movement drive assembly. The screen is used to screen large particles of impurities in the raw materials, and the movable stirrer is used to clean impurities, which helps to improve the purity of the raw materials, improve the mixing effect, and thus improve the quality of the compounded product. Another Chinese patent, "Liquid Compounding Device" (CN202420642202.5), includes a compounding tank. Liquid extraction boxes are fixedly installed on both outer walls of the compounding tank. Water pipes A and B are fixedly installed at the bottom of the liquid extraction boxes, and both water pipes A and B communicate with the interior of the liquid extraction boxes. One end of water pipe A is fixedly installed on one side of the compounding tank. This device can quantitatively extract and deliver liquids into the compounding tank, allowing for precise mixing and ensuring optimal compounding results. A Chinese patent (CN202420469116.9) describes a solid-state mixed feed additive compounding device. The device includes a compounding tank with a feed frame fixedly connected to its top. A crushing component is installed on one side of the feed frame's inner wall, and a discharge pipe is fixedly connected to its bottom. Through the coordinated use of the crushing component, a dual-shaft motor, gears, pulleys, and a guiding component, it can crush large clumps of feed additives during feeding, preventing blockage of the feed frame. Furthermore, during discharging, it can agitate the feed additives inside the discharge pipe, preventing blockage and improving the efficiency of feed additive compounding. Chinese patent CN202323510650.4 discloses a device for compounding quartz raw sand of different particle sizes. The device includes a mounting frame and a conveying mechanism installed on one side inside the frame. An adjustment component is provided on one side of the bottom of the mounting frame, and a mixing component is evenly spaced along the circumference on the lower side of the mounting frame. By adjusting the component and the mixing component, the feeding position of various quartz raw sands of different particle sizes can be changed, so as to realize the continuous feeding operation of quartz raw sand and improve the working efficiency of the compounding process. The stirring rod and the mixing cylinder rotate in opposite directions, which can improve the mixing efficiency and effect of various quartz raw sands of different particle sizes and reduce the mixing time. Chinese Patent No. 4 (CN202323278238.4) discloses a calcium carbonate powder compounding device, which includes a support frame. A batching component is provided on one side wall of the support frame. The batching component includes a second drive motor, a rotating disk, a half gear, a rotating shaft, a second bearing, a transmission gear, a support disk, a base, a discharge cylinder, a cover plate, and a placement cylinder. The second drive motor is installed on one side wall of the support frame, and the output end of the second drive motor is fixed to the rotating disk. The half gear is fixed to the top of the rotating disk.Driven by a motor, the device allows for precise control of rotation speed and time, enabling automated operation and improved production efficiency. The meshing of the half-gear and transmission gears ensures accurate material proportioning and transport, offering high precision and efficiency. A discharge cylinder, used for collecting and discharging materials, rotates with the support disc, improving material flowability. Chinese Patent No. 6 (CN202323244463.6) describes a biological agent compounding device, including a cylinder with a stirring shaft rotatably connected inside. A rotating component on the top wall drives the stirring shaft, and a rotating ring on the circumferential wall of the stirring shaft. A rotating rod is mounted on the circumferential wall of the rotating ring, with a scraper at the end of the rod furthest from the ring. The length of the scraper aligns with the depth of the cylinder, and the scraper abuts against the inner wall of the cylinder. A drive groove is formed on the circumferential wall of the stirring shaft, housing a drive assembly that connects the rotating ring and the stirring shaft to drive the ring and scraper. This device effectively cleans the inner wall of the cylinder, improving the problem of raw materials easily adhering to it. The aforementioned patents can only achieve the compounding of single materials and cannot simultaneously meet the compounding requirements of liquid to liquid, solid to liquid, and solid to solid, thus limiting their application in the compounding of functional sugars. Summary of the Invention

[0005] The purpose of this invention is to provide a comprehensive compounding device for producing compound functional sugar products, so as to solve the problems existing in the prior art.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A comprehensive compounding device for producing compound functional sugar products includes raw sugar solution tanks and spray tanks. There are several raw sugar solution tanks, which are connected in parallel through pipelines and sequentially connected to a feed pump, a metering device, a filter, and a compounding tank. The output end of the compounding tank is connected in parallel to a compound solid sugar tank, a compound liquid sugar tank, and a vacuum feeder. The vacuum feeder is connected to a drying and granulation machine through pipelines. The drying and granulation machine is sequentially connected to a vibrating screen and a compound granulated sugar tank. The spray tank is connected to the input end of the drying and granulation machine through pipelines and a peristaltic pump.

[0008] Furthermore, both the compounding tank and the spraying tank are circular conical-bottom tanks with agitators. Both the compounding tank and the spraying tank have liquid inlets and solid inlets at their input ends. The bottom of the compounding tank is connected to a clean compressed air pipeline, and a compressed air valve is installed on the clean compressed air pipeline.

[0009] Furthermore, each raw material sugar solution tank is equipped with a sugar solution discharge valve at its output end.

[0010] Furthermore, a compounding discharge valve is installed at the output end of the compounding tank. The compounding discharge valve is connected in parallel to a compounding solid sugar pipeline, a compounding liquid sugar pipeline, and a compounding granulation pipeline. The compounding solid sugar pipeline is connected in parallel to the compounding granulation pipeline. Solid valves, liquid valves, and granulation valves are respectively installed on the compounding solid sugar pipeline, the compounding liquid sugar pipeline, and the compounding granulation pipeline. The compounding solid sugar tank, the compounding liquid sugar tank, and the vacuum feeder are respectively connected to the compounding discharge valve through the compounding solid sugar pipeline, the compounding liquid sugar pipeline, and the compounding granulation pipeline.

[0011] Furthermore, the vacuum feeder is connected to the solid input end of the drying and granulation integrated machine through a compound granulation pipeline, and the peristaltic pump is connected to the liquid input end of the drying and granulation integrated machine through a pipeline.

[0012] Furthermore, a liquid discharge valve is installed at the bottom of the liquid spraying tank.

[0013] This utility model has the following beneficial effects:

[0014] 1. This utility model can meet the requirements of compounding liquids with liquids, solids with liquids, and solids with solids. It has advantages such as high production efficiency, uniform compounding, stable quality of compounded products, and low compounding cost, and has a very good practical effect.

[0015] 2. By formulating solid functional sugars with a content of less than 5% into a liquid and granulating them using an integrated drying and granulation machine, the uniformity of the compound functional sugars can be ensured. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] The components include: 1. Raw material sugar solution tank; 2. Spray tank; 3. Pipeline; 4. Feed pump; 5. Metering device; 6. Filter; 7. Compounding tank; 8. Compound solid sugar tank; 9. Compound liquid sugar tank; 10. Vacuum feeder; 11. Drying and granulation integrated machine; 12. Vibrating screen; 13. Compound granulated sugar tank; 14. Peristaltic pump; 15. Clean compressed air pipeline; 16. Compressed air valve; 17. Compound discharge valve; 18. Compound solid sugar pipeline; 19. Compound liquid sugar pipeline; 20. Compound granulation pipeline; 21. Solid valve; 22. Liquid valve; 23. Granulation valve; 24. Spray discharge valve; 25. Sugar solution discharge valve. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with specific embodiments and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the scope of the utility model.

[0019] like Figure 1As shown, a comprehensive compounding device for producing compound functional sugar products includes a raw sugar solution tank 1 and a spray tank 2. There are several raw sugar solution tanks 1. The several raw sugar solution tanks 1 are connected in parallel through pipes 3 and are sequentially connected to a feed pump 4, a metering device 5, a filter 6, and a compounding tank 7. The output end of the compounding tank 7 is connected in parallel to a compound solid sugar tank 8, a compound liquid sugar tank 9, and a vacuum feeder 10. The vacuum feeder 10 is connected to a drying and granulation integrated machine 11 through pipes 3. The drying and granulation integrated machine 11 is sequentially connected to a vibrating screen 12 and a compound granulated sugar tank 13. The spray tank 2 is connected to the input end of the drying and granulation integrated machine 11 through pipes 3 and a peristaltic pump 14.

[0020] Both the compounding tank 7 and the spray tank 2 are circular conical bottom tanks with agitators. Both the compounding tank 7 and the spray tank 2 have a liquid inlet and a solid inlet at their input ends. The bottom of the compounding tank 7 is connected to a clean compressed air pipeline 15, and a compressed air valve 16 is installed on the clean compressed air pipeline 15.

[0021] Sugar solution discharge valve 25 is installed at the output end of the raw material sugar solution tank 1.

[0022] The compounding tank 7 is equipped with a compounding discharge valve 17 at its output end. The compounding discharge valve 17 is connected in parallel to a compounding solid sugar pipeline 18, a compounding liquid sugar pipeline 19, and a compounding granulation pipeline 20. The compounding solid sugar pipeline 18 is connected in parallel to the compounding granulation pipeline 20. Solid valve 21, liquid valve 22, and granulation valve 23 are respectively installed on the compounding solid sugar pipeline 18, the compounding liquid sugar pipeline 19, and the compounding granulation pipeline 20. The compounding solid sugar tank 8, the compounding liquid sugar tank 9, and the vacuum feeder 10 are respectively connected to the compounding discharge valve 17 through the compounding solid sugar pipeline 18, the compounding liquid sugar pipeline 19, and the compounding granulation pipeline 20.

[0023] The vacuum feeder 10 is connected to the solid input end of the drying and granulation integrated machine 11 through the compound granulation pipeline 20, and the peristaltic pump 14 is connected to the liquid input end of the drying and granulation integrated machine 11 through the pipeline 3.

[0024] The bottom of the spray tank 2 is equipped with a spray discharge valve 24.

[0025] The working principle of this utility model is as follows:

[0026] When compounding liquid functional sugars, each liquid functional sugar is separately filled into the raw sugar solution tank 1. The different liquid functional sugars are then sequentially pumped into the compounding tank 7 via the feed pump 4. During the pumping process, the pumping rate is controlled by the metering device 5. A 100-mesh filter 6 further filters the liquid functional sugars. The mixing in the compounding tank 7 is activated to ensure uniform mixing of the liquid functional sugars. After compounding is complete, the compounding discharge valve 17 and the liquid valve 22 are opened to discharge the liquid functional sugars into the compounding liquid sugar tank 9.

[0027] When compounding solid functional sugars, each solid functional sugar is filled into the compounding tank 7 through the solid inlet of the compounding tank 7. The compressed air valve 16 is opened, and the compressed air in the clean compressed air pipeline 15 is turned over and mixed with the solid functional sugars. The stirrer can be turned on to stir, so that the mixture is more uniform.

[0028] When compounding solid functional sugars, if the content of a certain component is less than 5%, direct solid compounding may result in uneven mixing due to the low content of that component. In this case, the functional sugar of that component can be added to the spray tank, while the functional sugars of the other components are drawn from the compounding tank 7 into the drying and granulation integrated machine 11 via the vacuum feeder 10. Water and 0.5-4% CMC are added to the spray tank as a binder, or 45-65% alcohol can be added as needed. The mixture is stirred to form a slurry-like functional sugar solution with a water content of 10-15%. This solution is then pumped into the drying and granulation integrated machine 11 via the spray discharge valve 24 and peristaltic pump 14 to mix and granulate with the functional sugars of the other components. This ensures the uniformity of the compounded functional sugars. The prepared compounded functional sugar granules are then screened by the vibrating screen 12 and enter the compounded granule sugar tank 13.

[0029] The above embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Various modifications and improvements made to the technical solutions of the present invention by those skilled in the art without departing from the design concept of the present invention should fall within the protection scope of the present invention.

[0030] The technologies, shapes, and structures not described in detail in this utility model are all known technologies.

Claims

1. A comprehensive compounding device for producing compound functional sugar products, characterized in that, The system includes raw sugar syrup tanks and spray tanks. There are several raw sugar syrup tanks, which are connected in parallel through pipelines and then sequentially connected to a feed pump, a metering device, a filter, and a compounding tank. The output end of the compounding tank is connected in parallel to a compound solid sugar tank, a compound liquid sugar tank, and a vacuum feeder. The vacuum feeder is connected to a drying and granulation integrated machine through pipelines. The drying and granulation integrated machine is sequentially connected to a vibrating screen and a compound granulated sugar tank. The spray tank is connected to the input end of the drying and granulation integrated machine through pipelines and a peristaltic pump.

2. The comprehensive compounding device for producing compound functional sugar products according to claim 1, characterized in that, Both the compounding tank and the spraying tank are circular conical-bottom tanks with agitators. The input ends of both the compounding tank and the spraying tank have liquid inlets and solid inlets. The bottom of the compounding tank is connected to a clean compressed air pipeline, and a compressed air valve is installed on the clean compressed air pipeline.

3. The comprehensive compounding device for producing compound functional sugar products according to claim 1, characterized in that, Each of the raw material sugar solution tanks is equipped with a sugar solution discharge valve at its output end.

4. The comprehensive compounding device for producing compound functional sugar products according to claim 1, characterized in that, The compounding tank is equipped with a compounding discharge valve at its output end. The compounding discharge valve is connected in parallel to a compounding solid sugar pipeline, a compounding liquid sugar pipeline, and a compounding granulation pipeline. The compounding solid sugar pipeline is connected in parallel to the compounding granulation pipeline. Solid valves, liquid valves, and granulation valves are respectively installed on the compounding solid sugar pipeline, the compounding liquid sugar pipeline, and the compounding granulation pipeline. The compounding solid sugar tank, the compounding liquid sugar tank, and the vacuum feeder are respectively connected to the compounding discharge valve through the compounding solid sugar pipeline, the compounding liquid sugar pipeline, and the compounding granulation pipeline.

5. The comprehensive compounding apparatus for producing compound functional sugar products according to claim 4, characterized in that, The vacuum feeder is connected to the solid input end of the drying and granulation integrated machine through a compound granulation pipeline, and the peristaltic pump is connected to the liquid input end of the drying and granulation integrated machine through a pipeline.

6. The comprehensive compounding apparatus for producing compound functional sugar products according to claim 1, characterized in that, The bottom of the spray tank is equipped with a spray discharge valve.

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