Surface cleaning device for roller production
By designing a surface cleaning device for roller production using a gantry frame and moving components, automated two-stage cleaning of the rollers was achieved, solving the problem of low efficiency of existing cleaning devices and improving the cleaning effect and service life of the rollers.
Patent Information
- Application Number
- CN202520442737.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Existing roller cleaning devices have low cleaning efficiency, and the brushes of the cleaning devices are prone to adhering to oil stains and dirt, resulting in incomplete cleaning and affecting the quality and service life of the rollers.
A surface cleaning device for roller production was designed, which adopts a gantry frame and a moving component. The roller is cleaned twice by the cleaning brush on the cleaning component. Combined with the rotating component and the wiping component, the device achieves automated cleaning and replaces manual operation.
It improves the cleaning efficiency of the rollers, reduces the rate of decline in cleaning effectiveness, and extends the service life of the rollers.
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Figure CN223932043U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of roller processing technology, specifically to a surface cleaning device for roller production. Background Technology
[0002] In the roller production process, the cleanliness of the roller surface is an important factor affecting product quality.
[0003] During the production process, dust and impurities easily adhere to the surface of the rollers, affecting their quality and service life. Most existing cleaning devices adopt a one-to-one cleaning mode, which is relatively inefficient. Furthermore, the brushes used in the cleaning devices easily adhere to oil stains and dirt after washing, resulting in incomplete cleaning in a single cleaning cycle and poor cleaning results.
[0004] Therefore, it is necessary to provide a surface cleaning device for roller production to solve the above problems.
[0005] It should be noted that the information disclosed in this background section is only for understanding the background technology of this application concept, and therefore may include information that does not constitute prior art. Utility Model Content
[0006] Based on the aforementioned problems in the existing technology, the problem to be solved by this application is to provide a surface cleaning device for roller production, which achieves simultaneous cleaning of two rollers and improves the working efficiency of cleaning rollers.
[0007] The technical solution adopted by this application to solve its technical problem is: a surface cleaning device for roller production, including a gantry frame; a moving component is slidably arranged on the top of the gantry frame, and a cleaning component is fixedly installed on the bottom of the moving component; a shelf is arranged at the bottom of the gantry frame, and a rotating component for placing rollers is fixedly installed on the top of the shelf, and the rotating component is located below the cleaning component.
[0008] The cleaning assembly includes a fixed base and a support plate. The top of the fixed base is fixedly connected to the moving assembly, and the bottom of the fixed base is fixedly connected to the support plate. Two mounting seats are fixedly installed on the side of the support plate away from the moving assembly, and the two mounting seats are arranged side by side. A cleaning plate is fixedly installed on the side of the mounting seat away from the support plate, and a cleaning brush is provided on the side of the cleaning plate away from the mounting seat. The axis of the cleaning brush is parallel to the axis of the rotating assembly. Thus, the moving assembly intermittently moves the cleaning assembly from one side of the rotating assembly to the other side, and the roller is cleaned twice by the cleaning brushes on the two mounting seats, thereby replacing manual cleaning and improving production efficiency.
[0009] Furthermore, the rotating assembly is provided in two sets, and the two sets of rotating assemblies are arranged side by side;
[0010] The rotating assembly includes two opposing support seats and a first rotary motor. A roller assembly is rotatably mounted on the inner side of each support seat, and the outer side of the first rotary motor is fixedly connected to the shelf. A pulley is provided at the output end of the first rotary motor, and a second pulley is provided on the shaft of the roller assembly at one of the support seats. The first pulley and the second pulley are connected by a belt. Thus, the roller is placed between the support seats, and the first rotary motor controls the rotation of the roller assembly, thereby controlling the rotation of the roller, which facilitates the cleaning of the side of the roller by the cleaning brush later.
[0011] Furthermore, the rotating assembly also includes two symmetrically arranged feeding racks, which are slidably disposed on the top of the shelf and located between two support seats. Two rollers are installed on the inner side of the feeding racks. Thus, the roller is installed between the two feeding racks, and the roller is located between the two rollers, with the roller surface in contact with the side of the roller. The centers of the roller and the roller are located on the same horizontal plane, and the roller limits the movement of the roller.
[0012] Furthermore, there are two cleaning plates arranged in a figure-eight shape, and the axis of the cleaning brush is parallel to the axis of rotation of the roller assembly.
[0013] Furthermore, the moving assembly includes a moving base, an electric push rod one, and an electric push rod two. The bottom of the moving base is slidably connected to the top of the gantry frame. The fixed part of the electric push rod one is installed on the top of the moving base, and the movable part of the electric push rod one faces downward. A connecting column is provided on the top of the fixed base, and the movable part of the electric push rod one is fixedly connected to the connecting column. The electric push rod two is located on one side of the moving base. The fixed part of the electric push rod two is fixedly connected to the top of the gantry frame, and the movable part of the electric push rod two is fixedly connected to the side of the moving base. Thus, the electric push rod two controls the moving base to move horizontally, and the electric push rod one controls the height of the support plate through the fixed base, thereby adjusting the position of the cleaning brush according to the height of the roller.
[0014] Furthermore, a sliding rod is fixedly installed on the top of the fixed base, and the end of the sliding rod away from the fixed base is slidably connected to the movable base; thereby ensuring the stability of the movement of the support plate.
[0015] Furthermore, wiping components are provided on both sides of the rotating component; the wiping components are located below the cleaning component; the wiping components include a housing, two movable frames, a fixed plate, and a connecting seat; the top of the housing has a movable cavity, and the connecting seat is slidably connected within the movable cavity; the fixed plate is fixedly installed on the top of the connecting seat, and a straight brush is fixedly installed on the top of the fixed plate away from the connecting seat;
[0016] Two movable frames are located within the movable cavity, and the connecting seat is located between the two movable frames and slidably connected to them. The long side of the movable frame is longer than the long side of the connecting seat. Sliding grooves are formed on both inner walls of the movable cavity, with each movable frame corresponding to one of the sliding grooves. The end of the movable frame closest to the inner wall of the housing slides into the corresponding sliding groove. Thus, the connecting seat slides within the movable cavity via the movable frames, thereby driving the straight brush to clean the cleaning brush via the fixed plate. This allows the cleaning brush to work continuously, indirectly slowing down the rate of decrease in the cleaning effect of the cleaning components on the roller. This solves the problem that workers need to clean or even replace the brushes before cleaning the next roller, which reduces the working efficiency of the cleaning roller.
[0017] Furthermore, the connecting seat has internal toothed grooves on both sides, and gears are rotatably arranged inside the movable cavity. The gears mesh with the internal toothed grooves one-to-one, and the gears are located between the slide grooves. Limiting plates are fixedly installed on the inner walls of both sides of the movable cavity. The limiting plates are located on one side of the slide grooves. A connecting rod is fixedly installed on the top of the connecting seat. The connecting rod is vertically arranged on one side of the fixed seat. A sliding wheel is arranged on the side of the connecting rod away from the fixed seat. The side of the sliding wheel is slidably connected to the side of the limiting plate. A second rotary motor is arranged on one side of the housing. One of the gears is fixedly connected to the output end of the second rotary motor. Thus, the second rotary motor controls the movement of the connecting seat within the movable frame through gear meshing with the internal toothed grooves, thereby enabling the straight brush to achieve reciprocating movement along a rectangular trajectory.
[0018] Furthermore, the top of the movable frame is provided with a through groove, and the connecting rod is located inside the through groove.
[0019] The beneficial effects of this application are: the surface cleaning device for roller production provided by this application is equipped with a cleaning component, and the moving component intermittently moves the cleaning component from one side of the rotating component to the other side, and the cleaning brushes on the two mounting seats clean the roller twice; thereby replacing manual cleaning and improving production efficiency.
[0020] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. These will be referred to below. Figures 1-7 This application will be described in further detail. Attached Figure Description
[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.
[0022] In the attached diagram:
[0023] Figure 1This is an overall schematic diagram of a surface cleaning device for roller production according to this application;
[0024] Figure 2 for Figure 1 A schematic diagram showing the positional relationship between the mobile component and the cleanup component;
[0025] Figure 3 for Figure 1 Schematic diagram showing the positional relationship between the rotating assembly and the roller;
[0026] Figure 4 for Figure 1 A three-dimensional schematic diagram of the wiping component;
[0027] Figure 5 for Figure 4 A three-dimensional schematic diagram of the middle shell;
[0028] Figure 6 for Figure 4 A three-dimensional schematic diagram showing the positional relationship between the fixed base and the connecting base;
[0029] Figure 7 This is a schematic diagram showing the positional relationship between the connecting seat and the movable frame;
[0030] The following are the labeling elements in the figure:
[0031] 11. Gantry frame; 12. Shelf; 2. Moving assembly; 21. Moving seat; 22. Electric push rod one; 23. Electric push rod two; 3. Cleaning assembly; 31. Fixed seat; 311. Connecting column; 312. Slide rod; 32. Support plate; 33. Mounting seat; 331. Cleaning plate; 332. Cleaning brush; 4. Rotating assembly; 41. Support seat; 411. Roller assembly; 42. Feeding rack; 5. Wiping assembly; 51. Housing; 511. Movable cavity; 512. Slide assembly; 513. Moving frame; 5131. Through groove; 514. Gear; 515. Limiting plate; 52. Fixed plate; 521. Straight brush; 53. Connecting seat; 531. Internal tooth groove; 532. Connecting rod. Detailed Implementation
[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0033] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0034] like Figures 1-7 As shown, this application provides a surface cleaning device for roller production, including a gantry frame 11; a moving component 2 is slidably arranged on the top of the gantry frame 11, and a cleaning component 3 is fixedly installed on the bottom of the moving component 2; a shelf 12 is arranged at the bottom of the gantry frame 11, and a rotating component 4 for placing rollers is fixedly installed on the top of the shelf 12, and the rotating component 4 is located below the cleaning component 3.
[0035] Reference Figure 1 , Figure 2 The cleaning component 3 includes a fixed base 31 and a support plate 32. The top of the fixed base 31 is fixedly connected to the moving component 2, and the bottom of the fixed base 31 is fixedly connected to the support plate 32. Two mounting seats 33 are fixedly installed on the side of the support plate 32 away from the moving component 2, and the two mounting seats 33 are arranged side by side. A cleaning plate 331 is fixedly installed on the side of the mounting seat 33 away from the support plate 32, and a cleaning brush 332 is provided on the side of the cleaning plate 331 away from the mounting seat 33. The axis of the cleaning brush 332 is parallel to the axis of the rotating component 4. Thus, the moving component 2 intermittently moves the cleaning component 3 from one side of the rotating component 4 to the other side, and the roller is cleaned twice by the cleaning brush 332 on the two mounting seats 33. This replaces manual cleaning and improves production efficiency.
[0036] Among them, there are two cleaning plates 331, which are arranged in a figure-eight shape, and the axis of the cleaning brush 332 is parallel to the axis of rotation of the roller assembly 411.
[0037] Reference Figure 1 , Figure 3 There are two sets of rotating components 4, and the two sets of rotating components 4 are arranged side by side;
[0038] The rotating assembly 4 includes two opposing support seats 41 and a first rotating motor. A roller assembly 411 is rotatably mounted on the inner side of the support seat 41, and the outer side of the first rotating motor is fixedly connected to the shelf 12. A pulley is provided at the output end of the first rotating motor, and a second pulley is provided on the shaft of the roller assembly 411 at one of the support seats 41. The first pulley and the second pulley are connected by a belt. Thus, the roller is placed between the support seats 41, and the first rotating motor controls the rotation of the roller assembly 411, thereby controlling the rotation of the roller, which facilitates the cleaning of the side of the roller by the cleaning brush 332 later.
[0039] The rotating assembly 4 also includes two symmetrically arranged feeding racks 42, which are slidably disposed on the top of the shelf 12. The feeding racks 42 are located between two support seats 41, and two rollers are installed on the inner side of the feeding racks 42. Thus, the roller is installed between the two feeding racks 42, the roller is located between the two rollers, and the roller surface is in contact with the side of the roller. The center of the roller and the center of the roller are on the same horizontal plane, and the roller limits the roller.
[0040] Reference Figure 1 , Figure 2 The moving assembly 2 includes a moving base 21, an electric push rod 22, and an electric push rod 23. The bottom of the moving base 21 is slidably connected to the top of the gantry frame 11. The fixed part of the electric push rod 22 is installed on the top of the moving base 21, and the movable part of the electric push rod 22 faces downward. A connecting column 311 is provided on the top of the fixed base 31, and the movable part of the electric push rod 22 is fixedly connected to the connecting column 311. The electric push rod 23 is located on one side of the moving base 21. The fixed part of the electric push rod 23 is fixedly connected to the top of the gantry frame 11, and the movable part of the electric push rod 23 is fixedly connected to the side of the moving base 21. Thus, the electric push rod 23 controls the moving base 21 to move horizontally, and the electric push rod 22 controls the height of the support plate 32 through the fixed base 31, thereby adjusting the position of the cleaning brush 332 according to the height of the roller.
[0041] Wherein: a slide rod 312 is fixedly installed on the top of the fixed base 31, and the end of the slide rod 312 away from the fixed base 31 is slidably connected to the movable base 21; thereby ensuring the stability of the movement of the support plate 32.
[0042] Reference Figure 1 , Figures 4-7 Wiping components 5 are provided on both sides of the rotating component 4; the wiping components 5 are located below the cleaning component 3; see reference. Figure 4 The wiping assembly 5 includes a housing 51, two movable frames 513, a fixed plate 52, and a connecting seat 53; the top of the housing 51 has a movable cavity 511, and the connecting seat 53 is slidably connected within the movable cavity 511; the fixed plate 52 is fixedly installed on the top of the connecting seat 53, and a straight brush 521 is fixedly installed on the top of the fixed plate 52 away from the connecting seat 53.
[0043] Reference Figures 5-7 Two movable frames 513 are located inside the movable cavity 511, and a connecting seat 53 is located between the two movable frames 513 and is slidably connected to the movable frames 513. The long side of the movable frame 513 is larger than the long side of the connecting seat 53. The inner walls on both sides of the movable cavity 511 are provided with sliding groove groups 512, and the movable frame 513 corresponds one-to-one with the sliding groove group 512. The end of the movable frame 513 near the inner wall of the housing 51 slides in the sliding groove. Thus, the connecting seat 53 slides in the movable cavity 511 through the movable frame 513, and then drives the straight brush 521 to clean the cleaning brush through the fixed plate 52, so that the cleaning brush 332 can work continuously, indirectly slowing down the rate of decline of the cleaning effect of the cleaning component on the roller.
[0044] The connecting seat 53 has internal toothed grooves 531 on both sides. A gear 514 is rotatably installed inside the movable cavity 511. The gear 514 meshes with the internal toothed grooves 531 one by one. The gear 514 is located between the slide groove group 512. Limiting plates 515 are fixedly installed on the inner walls of both sides of the movable cavity 511. The limiting plates 515 are located on one side of the slide groove group 512. A connecting rod 532 is fixedly installed on the top of the connecting seat 53. The connecting rod 532 is vertically arranged on one side of the fixed seat 31. A sliding wheel is provided on the side of the connecting rod 532 away from the fixed seat 31. The side of the sliding wheel is slidably connected to the side of the limiting plate 515. A second rotary motor is provided on one side of the housing 51. One of the gears 514 is fixedly connected to the output end of the second rotary motor. Thus, the second rotary motor controls the connecting seat 53 to move within the movable frame 513 by the gear 514 meshing with the internal toothed grooves 531, thereby enabling the straight brush 521 to reciprocate along a rectangular trajectory.
[0045] The top of the movable frame 513 has a through groove 5131, and the connecting rod 532 is located inside the through groove 5131.
[0046] Working principle: The electric actuator 23 controls the cleaning assembly 3 to move intermittently horizontally via the movable base 21, causing the cleaning brush 332 located on the right side (such as...) to move horizontally. Figure 1 The cleaning brush 332 on the left side performs the first cleaning, and then the cleaning brush 332 on the right side performs the first cleaning on the right side roller. When the cleaning brush 332 on the left side performs the second cleaning on the right side roller, the cleaning brush 332 on the right side moves to the wiping assembly 5 on the right side for cleaning. Then, the electric push rod 22 controls the cleaning assembly 3 to move upward, the electric push rod 23 causes the cleaning assembly 3 to reset, and the electric push rod 22 controls the cleaning assembly 3 to move downward. Then, the wiping assembly 5 on the right side cleans the cleaning brush 332 on the left side.
[0047] The working process of the wiping component 5 is as follows: the rotating motor 2 controls the connecting seat 53 to move within the moving frame 513 by meshing the gear 514 with the internal tooth groove 531. Then, the connecting seat 53 drives the straight brush 521 to move back and forth in a rectangular trajectory through the fixed seat 31, so that the straight brush 521 cleans the cleaning brush 332.
[0048] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A surface cleaning device for roller production, comprising a gantry frame (11), characterized in that: A moving component (2) is slidably provided on the top of the gantry frame (11), and a cleaning component (3) is fixedly installed on the bottom of the moving component (2); a shelf (12) is provided at the bottom of the gantry frame (11), and a rotating component (4) for placing rollers is fixedly installed on the top of the shelf (12), and the rotating component (4) is located below the cleaning component (3); The cleaning component (3) includes a fixed base (31) and a support plate (32). The top of the fixed base (31) is fixedly connected to the moving component (2), and the bottom of the fixed base (31) is fixedly connected to the support plate (32). Two mounting seats (33) are fixedly installed on the side of the support plate (32) away from the moving component (2), and the two mounting seats (33) are arranged side by side. A cleaning plate (331) is fixedly installed on the side of the mounting seat (33) away from the support plate (32), and a cleaning brush (332) is provided on the side of the cleaning plate (331) away from the mounting seat (33). The axis of the cleaning brush (332) is parallel to the axis of the rotating component (4).
2. The surface cleaning device for roller production according to claim 1, characterized in that: The rotating assembly (4) is provided in two sets, and the two sets of rotating assemblies (4) are arranged side by side; The rotating assembly (4) includes two opposing support seats (41) and a first rotating motor. A roller assembly (411) is rotatably mounted on the inner side of the support seat (41), and the outer side of the first rotating motor is fixedly connected to the shelf (12). A pulley is provided at the output end of the first rotating motor, and a second pulley is provided on the rotating shaft of the roller assembly (411) at one of the support seats (41). The first pulley and the second pulley are connected by a belt.
3. The surface cleaning device for roller production according to claim 2, characterized in that: The rotating assembly (4) also includes two symmetrically arranged feeding racks (42), which are slidably arranged on the top of the shelf (12). The feeding racks (42) are located between two support seats (41), and two rollers are installed on the inner side of the feeding racks (42).
4. The surface cleaning device for roller production according to claim 3, characterized in that: There are two cleaning plates (331), which are arranged in a figure-eight shape. The axis of the cleaning brush (332) is parallel to the axis of rotation of the roller assembly (411).
5. A surface cleaning device for roller production according to claim 4, characterized in that: The moving component (2) includes a moving base (21), an electric actuator one (22), and an electric actuator two (23); the bottom of the moving base (21) is slidably connected to the top of the gantry frame (11), the fixed part of the electric actuator one (22) is installed on the top of the moving base (21), and the movable part of the electric actuator one (22) faces downward; a connecting column (311) is provided on the top of the fixed base (31), and the movable part of the electric actuator one (22) is fixedly connected to the connecting column (311); the electric actuator two (23) is located on one side of the moving base (21), the fixed part of the electric actuator two (23) is fixedly connected to the top of the gantry frame (11), and the movable part of the electric actuator two (23) is fixedly connected to the side of the moving base (21).
6. A surface cleaning device for roller production according to claim 5, characterized in that: A slide rod (312) is fixedly installed on the top of the fixed base (31), and the end of the slide rod (312) away from the fixed base (31) is slidably connected to the movable base (21).
7. A surface cleaning device for roller production according to claim 6, characterized in that: Wiping components (5) are provided on both sides of the rotating component (4); the wiping components (5) are located below the cleaning component (3); the wiping components (5) include a housing (51), two movable frames (513), a fixed plate (52), and a connecting seat (53); the top of the housing (51) is provided with a movable cavity (511), and the connecting seat (53) is slidably connected in the movable cavity (511); the fixed plate (52) is fixedly installed on the top of the connecting seat (53), and a straight brush (521) is fixedly installed on the top of the fixed plate (52) away from the connecting seat (53); Two movable frames (513) are located inside the movable cavity (511). The connecting seat (53) is located between the two movable frames (513) and is slidably connected to the movable frames (513). The long side of the movable frame (513) is larger than the long side of the connecting seat (53). The inner walls on both sides of the movable cavity (511) are provided with sliding groove groups (512). The movable frames (513) correspond one-to-one with the sliding groove groups (512). The end of the movable frame (513) near the inner wall of the housing (51) is slidably engaged with the sliding groove.
8. A surface cleaning device for roller production according to claim 7, characterized in that: The connecting seat (53) has internal tooth grooves (531) on both sides. A gear (514) is rotatably arranged inside the movable cavity (511). The gear (514) meshes with the internal tooth groove (531) in a one-to-one correspondence. The gear (514) is located between the slide groove group (512). Limiting plates (515) are fixedly installed on the inner walls of both sides of the movable cavity (511). The limiting plates (515) are located on one side of the slide groove group (512). A connecting rod (532) is fixedly installed on the top of the connecting seat (53). The connecting rod (532) is vertically arranged on one side of the fixed seat (31). A sliding wheel is provided on the side of the connecting rod (532) away from the fixed seat (31). The side of the sliding wheel is slidably connected to the side of the limiting plate (515). A second rotary motor is provided on one side of the housing (51). One of the gears (514) is fixedly connected to the output end of the second rotary motor.
9. A surface cleaning device for roller production according to claim 8, characterized in that: The top of the movable frame (513) is provided with a through groove (5131), and the connecting rod (532) is located inside the through groove (5131).