Automatic equipment for cleaning metal surface

Abstract

The utility model relates to the technical field of cleaning devices, and discloses metal surface cleaning automation equipment which comprises a bearing machine base, fixing plates are fixedly installed on the left side and the right side of the top of the bearing machine base, a main gear is rotationally installed on the outer surface of the right side of each fixing plate, and a first motor base is fixedly installed above the bearing machine base. And a first motor is fixedly mounted on the outer surface of the first motor base. When the main gear rotates, the first auxiliary gears meshed with the main gear on the two sides can be driven to rotate, when the first auxiliary gears rotate, the two first rolling shafts can be driven to rotate, when the two first rolling shafts rotate, the cleaning wheels can be driven to rotate, and therefore the metal pipe fitting can be rotationally cleaned; compared with a traditional device, the brush wheel and the cleaning wheel rotate relatively, the brush can penetrate into gaps and textures of the cleaning wheel by means of the soft and fine characteristics of the brush, impurities are effectively removed, and the cleaning wheel is kept in a good cleaning state all the time.

Description

TECHNICAL FIELD

[0001] The utility model relates to cleaning device technical field, more specifically, the utility model relates to a kind of metal surface cleaning automation equipment. BACKGROUND

[0002] In today's industrial manufacturing field, metal pipe fittings are widely used as indispensable key components of various infrastructures, mechanical equipment and pipeline systems. However, during production, transportation and storage, the surface of metal pipe fittings is easily contaminated with oil stains, rust, dust and various impurities such as processing debris. Traditional manual cleaning methods not only consume a lot of manpower and time, but also have uneven cleaning effects, making it difficult to meet the requirements of modern industry for high precision and high cleanliness of pipe fittings.

[0003] The existing automation equipment for cleaning the surface of metal pipe fittings cannot effectively remove the residual impurities in the cleaning wheel, making the cleaning wheel always maintain a good cleaning state, which easily causes secondary pollution to the metal pipe fittings during the next cleaning and easily causes impurities to accumulate on the surface of the cleaning wheel. Therefore, improvement and optimization are needed. SUMMARY

[0004] To overcome the shortcomings of the prior art, the utility model provides a kind of metal surface cleaning automation equipment, with the advantage of reducing the accumulation of impurities on the outer surface of cleaning wheel.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of metal surface cleaning automation equipment, including bearing base, the top of the bearing base left and right sides is fixedly installed with fixed plate, the right outer surface of the fixed plate is rotatably installed with main gear, the upper of the bearing base is fixedly installed with first motor base, the outer surface of the first motor base is fixedly installed with first motor, the outer surface of the main gear and the output shaft end of first motor are all fixedly installed with pulley, two the pulley is drivenly connected by transmission belt between two fixed plates, first roller is rotatably installed between two fixed plates, and first roller right end penetrates out left side fixed plate and first roller has two, the outer surface of two first rollers is fixedly sleeved with first auxiliary gear and two first auxiliary gears are all engaged with main gear, the outer surface of the first roller is all fixedly sleeved with cleaning wheel and cleaning wheel is located between two fixed plates, the outer surface of the first roller is all fixedly sleeved with second auxiliary gear, second roller is rotatably installed between two fixed plates, and second roller has two and is located at the side of two first rollers, the outer surface of the second roller is all fixedly sleeved with brush wheel, the outer surface of the second roller is all fixedly sleeved with third auxiliary gear and third auxiliary gear is all engaged with second auxiliary gear.

[0006] As a preferred technical scheme of the utility model, the left side outer surface of the fixed plate is fixedly installed with a second motor base, a second motor is fixedly installed in the inner side of the second motor base and penetrates through the inner side of the fixed plate, a rotating base is fixedly installed at the output shaft end of the second motor and is located at the inner side of the left fixed plate, a bidirectional screw rod is fixedly connected to the inner side of the rotating base and is rotatably connected to the right fixed plate through extension, a moving support is threadedly sleeved on the outer surface of the bidirectional screw rod at both sides and the bidirectional screw rod penetrates through the inside of the two moving supports, a connecting lug is fixedly installed at the top of the moving support, a fixed connecting rod is rotatably installed at the inner side of the connecting lug, a clamping lug is fixedly installed at the inner side of the fixed connecting rod, a rubber lug is fixedly installed at the outer surface of the inner side of the clamping lug and the rubber lugs are arranged in a circumferential array.

[0007] As a preferred technical scheme of the utility model, two auxiliary rods are fixedly installed between the two fixed plates and are located at the two sides of the bidirectional screw rod, the two auxiliary rods penetrate through the inside of the two moving supports and are movably sleeved with the moving supports.

[0008] As a preferred technical scheme of the utility model, a water tank is fixedly installed above the bearing seat, a water pump base is fixedly installed above the bearing seat, a water pump is fixedly installed at the outer surface of the water pump base and the extension pipe of the water pump extends to the inner side of the water tank, a connecting water pipe is fixedly connected to the front of the water pump base, and a spray head is fixedly installed at the outer surface of the connecting water pipe and is arranged in a linear array.

[0009] As a preferred technical scheme of the utility model, a water tank is fixedly installed above the bearing seat, a water pump base is fixedly installed above the bearing seat, a water pump is fixedly installed at the outer surface of the water pump base and the extension pipe of the water pump extends to the inner side of the water tank, a connecting water pipe is fixedly connected to the front of the water pump base, and a spray head is fixedly installed at the outer surface of the connecting water pipe and is arranged in a linear array.

[0010] As a preferred technical scheme of the utility model, the outer surface of the first motor base is in arc shape and the first motor is wrapped by the first motor base.

[0011] As a preferred technical scheme of the utility model, a fixed base is fixedly installed at the bottom of the bearing seat and is fixedly installed around the bottom of the bearing seat.

[0012] Compared with the prior art, the utility model has the advantages of the following:

[0013] 1. The utility model discloses a main gear rotation will drive the first auxiliary gear of both sides and meshing, when the first auxiliary gear rotates will drive two first roller rotation, when two first roller rotation will drive the rotation of cleaning wheel, thereby to the metal pipe fitting is rotated cleaning, and two first roller rotation will drive two second auxiliary gear rotation, thereby two second auxiliary gear will drive the rotation of two third auxiliary gear and meshing, when two third auxiliary gear rotation will drive the rotation of second roller, when second roller rotation will drive the rotation of brush wheel, thereby the rotation cleaning of the impurity on the surface of cleaning wheel, compared with traditional device, the relative rotation of brush wheel and cleaning wheel of this device can utilize the soft and fine characteristics of brush, clean the gap and texture of cleaning wheel, effectively remove these impurities, make the cleaning wheel keep good cleaning state all the time, and then ensure the cleaning effect of metal pipe fitting, avoid the impurity accumulation on the surface of cleaning wheel, improve the overall cleaning efficiency and quality.

[0014] 2. The utility model discloses a second motor output shaft drives the rotation of rotary base, when rotary base rotates will drive the bidirectional screw rod start rotation, when bidirectional screw rod rotates will drive two mobile support to contract to the inside, when mobile support contracts to the inside will drive the connection lug to move to the inside, when connection lug moves to the inside will drive fixed connecting rod to move to the inside, when fixed connecting rod moves to the inside will drive the clamping lug to make the rubber lug of circular array shape fixed clamping to the metal pipe fitting, and connection lug does not contact with two cleaning wheels, compared with traditional device, the metal pipe fitting can rotate freely under the condition of being stably clamped, prevents the displacement, drop and other unexpected situations of pipe fitting when high -speed rotation or under the action of cleaning force simultaneously, thereby guarantee the safety of operator and equipment, reduce the safety risk in the production process. ACCURACY OF DRAWINGS

[0015] Figure 1 It is the front perspective appearance structure schematic diagram of the utility model;

[0016] Figure 2 It is the brush wheel structure schematic diagram of the utility model;

[0017] Figure 3 It is the cleaning wheel structure schematic diagram of the utility model;

[0018] Figure 4 It is the bidirectional screw rod structure schematic diagram of the utility model;

[0019] Figure 5 It is the utility model Figure 4 It is the utility model

[0020] In the diagram: 1. Support base; 2. Fixing plate; 3. Transport pipe support; 4. Main gear; 5. Double-acting lead screw; 6. Pulley; 7. First motor base; 8. First motor; 9. Transmission belt; 10. First auxiliary gear; 11. First roller; 12. Cleaning wheel; 13. Second auxiliary gear; 14. Second roller; 15. Third auxiliary gear; 16. Brush wheel; 17. Moving bracket; 18. Fixed connecting rod; 19. Clamping protrusion; 20. Rubber protrusion; 21. Connecting protrusion; 22. Auxiliary rod; 23. Rotating base; 24. Water tank; 25. Water pump base; 26. Water pump; 27. Connecting water pipe; 28. Nozzle; 29. ​​Fixing base; 30. Second motor base; 31. Second motor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 5 As shown, this utility model provides an automated device for cleaning metal surfaces, including a support base 1. Fixing plates 2 are fixedly installed on the top left and right sides of the support base 1. A main gear 4 is rotatably mounted on the outer right side of the fixing plate 2. A first motor base 7 is fixedly installed above the support base 1. A first motor 8 is fixedly installed on the outer surface of the first motor base 7. Pulleys 6 are fixedly installed on the outer surface of the main gear 4 and the output shaft end of the first motor 8. The two pulleys 6 are connected by a transmission belt 9. A first roller 11 is rotatably mounted between the two fixing plates 2, and the right end of the first roller 11 extends through the left fixing plate 2. The first roller 11 has two... Two first rollers 11 are fixedly sleeved with first auxiliary gears 10 on their outer surfaces, and both first auxiliary gears 10 mesh with the main gear 4. Cleaning wheels 12 are fixedly sleeved on the outer surfaces of the first rollers 11 and are located between the two fixed plates 2. Second auxiliary gears 13 are fixedly sleeved on the outer surfaces of the first rollers 11. A second roller 14 is rotatably mounted between the two fixed plates 2, and two of the second rollers 14 are located on the sides of the two first rollers 11. Brush wheels 16 are fixedly sleeved on the outer surfaces of the second rollers 14. Third auxiliary gears 15 are fixedly sleeved on the outer surfaces of the second rollers 14 and mesh with the second auxiliary gears 13.

[0023] When workers need to clean the outer surface of metal pipes, they place the metal pipes between two cleaning wheels 12 using external force, and then start the first motor 8. When the first motor 8 starts, the output shaft will drive the pulley 6 on one side to rotate, and then drive the pulleys 6 on both sides to rotate through the transmission belt 9. Then the pulley 6 on the other side will drive the main gear 4 to start rotating. When the main gear 4 rotates, it will drive the first auxiliary gears 10 meshing with it on both sides to rotate. When the first auxiliary gears 10 rotate, they will drive the two first rollers 11 to rotate. When the two first rollers 11 rotate, they will drive the cleaning wheels 12 to rotate, thereby rotating and cleaning the metal pipes. At the same time, the rotation of the two first rollers 11 will drive the two second auxiliary gears 13 to rotate, and the two second auxiliary gears 13 will drive the two third auxiliary gears 15 meshing with them to rotate. When the two third auxiliary gears 15 rotate, they will drive the second roller 14 to rotate. When the second roller 14 rotates, it will drive the brush wheel 16 to rotate, thereby rotating and cleaning the impurities on the outer surface of the cleaning wheels 12.

[0024] When the main gear 4 rotates, it drives the first auxiliary gears 10 meshing with it on both sides to rotate. When the first auxiliary gears 10 rotate, they drive the two first rollers 11 to rotate. When the two first rollers 11 rotate, they drive the cleaning wheel 12 to rotate, thereby cleaning the metal pipes by rotation. At the same time, the rotation of the two first rollers 11 drives the two second auxiliary gears 13 to rotate, which in turn drives the two third auxiliary gears 15 meshing with them to rotate. When the two third auxiliary gears 15 rotate, they drive the second roller 14 to rotate. When the second roller 14 rotates, it drives the brush wheel 16 to rotate, thereby cleaning the impurities on the outer surface of the cleaning wheel 12 by rotation. Compared with traditional devices, the brush wheel and the cleaning wheel rotate relative to each other in this device. It can utilize the soft and fine characteristics of the brush to penetrate into the gaps and textures of the cleaning wheel, effectively removing these impurities and keeping the cleaning wheel in a good clean state at all times. This ensures the cleaning effect on the metal pipes, avoids the accumulation of impurities on the surface of the cleaning wheel, and improves the overall cleaning efficiency and quality.

[0025] The second motor base 30 is fixedly installed on the outer left side of the fixed plate 2. The second motor 31 is fixedly installed on the inner side of the second motor base 30 and passes through the inner side of the fixed plate 2. The output shaft end of the second motor 31 is fixedly installed with a rotating base 23, which is located inside the left fixed plate 2. A bidirectional lead screw 5 is fixedly connected to the inner side of the rotating base 23 and extends to be rotatably connected to the right fixed plate 2. The outer surface of the bidirectional lead screw 5 is threaded with movable brackets 17 on both sides and the bidirectional lead screw 5 passes through the interior of the two movable brackets 17. A connecting protrusion 21 is fixedly installed on the top of the movable bracket 17. A fixed connecting rod 18 is rotatably installed on the inner side of the connecting protrusion 21. A clamping protrusion 19 is fixedly installed on the inner side of the fixed connecting rod 18. A rubber protrusion 20 is fixedly installed on the outer surface of the inner side of the clamping protrusion 19 and the rubber protrusion 20 is arranged in a circumferential array.

[0026] When the second motor 31 is started, its output shaft will drive the rotating base 23 to rotate. When the rotating base 23 rotates, it will drive the bidirectional lead screw 5 to start rotating. When the bidirectional lead screw 5 rotates, it will drive the two moving brackets 17 to retract inward. When the moving brackets 17 retract inward, they will drive the connecting protrusion 21 to move inward. When the connecting protrusion 21 moves inward, it will drive the fixed connecting rod 18 to move inward. When the fixed connecting rod 18 moves inward, it will drive the clamping protrusion 19 to fix and clamp the metal pipe with the rubber protrusions 20 arranged in a circumferential array, and the connecting protrusion 21 will not contact the two cleaning wheels 12.

[0027] The rotating base 23 is driven to rotate by the output shaft of the second motor 31. When the rotating base 23 rotates, it will drive the bidirectional lead screw 5 to start rotating. When the bidirectional lead screw 5 rotates, it will drive the two moving brackets 17 to retract inward. When the moving brackets 17 retract inward, they will drive the connecting protrusion 21 to move inward. When the connecting protrusion 21 moves inward, it will drive the fixed connecting rod 18 to move inward. When the fixed connecting rod 18 moves inward, it will drive the clamping protrusion 19 so that the rubber protrusions 20 arranged in a circumferential array can fix and clamp the metal pipe. The connecting protrusion 21 does not contact the two cleaning wheels 12. Compared with the traditional device, the metal pipe can rotate freely in a stable clamped state. At the same time, it prevents the pipe from being displaced or falling off when rotating at high speed or under the action of cleaning force, thereby ensuring the safety of operators and equipment and reducing the safety risks in the production process.

[0028] Among them, an auxiliary rod 22 is fixedly installed between the two fixed plates 2, and there are two auxiliary rods 22 located on both sides of the bidirectional lead screw 5. Both auxiliary rods 22 pass through the interior of the two movable brackets 17 and are movably connected to the movable brackets 17.

[0029] With two auxiliary rods 22 passing through the interior of the two movable supports 17, they can effectively provide auxiliary stability when the movable supports 17 move.

[0030] A water tank 24 is fixedly installed above the support base 1, a water pump base 25 is fixedly installed above the support base 1, a water pump 26 is fixedly installed on the outer surface of the water pump base 25 and the extension pipe of the water pump 26 extends to the inside of the water tank 24, a connecting water pipe 27 is fixedly connected to the front of the water pump base 25, and a nozzle 28 is fixedly installed on the outer surface of the connecting water pipe 27 and the nozzle 28 is arranged in a linear array.

[0031] The water pump 26 can transport the water in the water tank 24 to the connecting water pipe 27, and then the water in the connecting water pipe 27 is sprayed to the bottom by the nozzles 28 arranged in a linear array, which can effectively reduce dust and increase the cleaning effect.

[0032] The top of each fixed plate 2 is fixedly installed with a transport pipe bracket 3, and the connecting water pipe 27 passes through the inside of the two transport pipe brackets 3 and the nozzle 28 is located between the two transport pipe brackets 3.

[0033] By connecting the water pipe 27 through the two transport pipe supports 3, the two transport pipe supports 3 can provide stable support for the connecting water pipe 27.

[0034] The outer surface of the first motor base 7 is arc-shaped and wraps around the first motor 8.

[0035] By having the first motor base 7 in an arc shape wrap around the first motor 8, the vibration of the first motor 8 during operation can be effectively reduced, thereby extending the service life of the first motor 8.

[0036] The bottom of the bearing base 1 is fixedly installed with a fixed base 29, and the fixed base 29 is fixedly installed around the bottom of the bearing base 1.

[0037] The fixed base 29 is fixedly installed around the bottom of the carrier base 1, which can effectively increase the stability of the entire device and avoid being easily affected by external physical factors.

[0038] Working principle and usage process of this utility model:

[0039] When workers need to clean the outer surface of metal pipes, they place the metal pipes between two cleaning wheels 12 using external force, and then start the first motor 8. When the first motor 8 starts, the output shaft will drive the pulley 6 on one side to rotate, and then drive the pulleys 6 on both sides to rotate through the transmission belt 9. Then the pulley 6 on the other side will drive the main gear 4 to start rotating. When the main gear 4 rotates, it will drive the first auxiliary gears 10 meshing with it on both sides to rotate. When the first auxiliary gears 10 rotate, they will drive the two first rollers 11 to rotate. When the two first rollers 11 rotate, they will drive the cleaning wheels 12 to rotate, thereby rotating and cleaning the metal pipes. At the same time, the rotation of the two first rollers 11 will drive the two second auxiliary gears 13 to rotate, and the two second auxiliary gears 13 will drive the two third auxiliary gears 15 meshing with them to rotate. When the two third auxiliary gears 15 rotate, they will drive the second roller 14 to rotate. When the second roller 14 rotates, it will drive the brush wheel 16 to rotate, thereby rotating and cleaning the impurities on the outer surface of the cleaning wheels 12. The first motor 8 is electrically connected to the controller.

[0040] When the second motor 31 is started, its output shaft will drive the rotating base 23 to rotate. When the rotating base 23 rotates, it will drive the bidirectional lead screw 5 to start rotating. When the bidirectional lead screw 5 rotates, it will drive the two moving brackets 17 to retract inward. When the moving brackets 17 retract inward, they will drive the connecting protrusion 21 to move inward. When the connecting protrusion 21 moves inward, it will drive the fixed connecting rod 18 to move inward. When the fixed connecting rod 18 moves inward, it will drive the clamping protrusion 19 to fix and clamp the metal pipe with the rubber protrusions 20 arranged in a circumferential array. The connecting protrusion 21 does not contact the two cleaning wheels 12. The second motor 31 is electrically connected to the controller.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated device for cleaning metal surfaces, comprising a support base (1), characterized in that: Fixed plates (2) are fixedly installed on the top left and right sides of the bearing base (1). A main gear (4) is rotatably installed on the right outer surface of the fixed plate (2). A first motor base (7) is fixedly installed above the bearing base (1). A first motor (8) is fixedly installed on the outer surface of the first motor base (7). Pulleys (6) are fixedly installed on the outer surface of the main gear (4) and the output shaft end of the first motor (8). The two pulleys (6) are connected by a transmission belt (9). A first roller (11) is rotatably installed between the two fixed plates (2). The right end of the first roller (11) passes through the left fixed plate (2). There are two first rollers (11). The outer surfaces of the two first rollers (11) are fixed. A first auxiliary gear (10) is sleeved on the first roller (11), and both first auxiliary gears (10) mesh with the main gear (4). A cleaning wheel (12) is fixedly sleeved on the outer surface of the first roller (11), and the cleaning wheel (12) is located between two fixed plates (2). A second auxiliary gear (13) is fixedly sleeved on the outer surface of the first roller (11). A second roller (14) is rotatably installed between the two fixed plates (2), and two of the second rollers (14) are located on the sides of the two first rollers (11). A brush wheel (16) is fixedly sleeved on the outer surface of the second roller (14). A third auxiliary gear (15) is fixedly sleeved on the outer surface of the second roller (14), and the third auxiliary gear (15) meshes with the second auxiliary gear (13).

2. The automated equipment for cleaning metal surfaces according to claim 1, characterized in that: A second motor base (30) is fixedly installed on the outer left side of the fixed plate (2). A second motor (31) is fixedly installed inside the second motor base (30), and the second motor (31) passes through the inner side of the fixed plate (2). A rotating base (23) is fixedly installed at the end of the output shaft of the second motor (31), and the rotating base (23) is located inside the left fixed plate (2). A bidirectional lead screw (5) is fixedly connected to the inner side of the rotating base (23), and the bidirectional lead screw (5) extends and is rotatably connected to the right fixed plate (2). The outer surface of the bidirectional lead screw (5) is threaded with movable brackets (17) on both sides, and the bidirectional lead screw (5) passes through the interior of the movable brackets (17) on both sides. A connecting protrusion (21) is fixedly installed on the top of the movable bracket (17). A fixed connecting rod (18) is rotatably installed on the inner side of the connecting protrusion (21). A clamping protrusion (19) is fixedly installed on the inner side of the fixed connecting rod (18). A rubber protrusion (20) is fixedly installed on the outer surface of the inner side of the clamping protrusion (19), and the rubber protrusion (20) is arranged in a circumferential array.

3. The automated equipment for cleaning metal surfaces according to claim 1, characterized in that: An auxiliary rod (22) is fixedly installed between the two fixed plates (2), and two of the auxiliary rods (22) are located on both sides of the bidirectional lead screw (5). Both of the auxiliary rods (22) pass through the interior of the two movable brackets (17) and are movably connected to the movable brackets (17).

4. The automated equipment for cleaning metal surfaces according to claim 1, characterized in that: A water tank (24) is fixedly installed above the support base (1), and a water pump base (25) is fixedly installed above the support base (1). A water pump (26) is fixedly installed on the outer surface of the water pump base (25), and the extension pipe of the water pump (26) extends to the inside of the water tank (24). A connecting water pipe (27) is fixedly connected to the front of the water pump base (25), and a nozzle (28) is fixedly installed on the outer surface of the connecting water pipe (27), and the nozzle (28) is arranged in a linear array.

5. The automated equipment for cleaning metal surfaces according to claim 1, characterized in that: The top of each fixed plate (2) is fixedly installed with a transport pipe bracket (3), and the connecting water pipe (27) passes through the inside of the two transport pipe brackets (3) and the nozzle (28) is located between the two transport pipe brackets (3).

6. The automated equipment for cleaning metal surfaces according to claim 1, characterized in that: The outer surface of the first motor base (7) is arc-shaped and wraps around the first motor (8).

7. An automated metal surface cleaning device according to claim 1, characterized in that: The bottom of the bearing base (1) is fixedly installed with a fixed base (29), and the fixed base (29) is fixedly installed around the bottom of the bearing base (1).

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