Multi-station bending machining equipment for copper bar machining

By designing a multi-station bending processing equipment and using hydraulic cylinders to control the coordinated work of the bending frame, punching head, and cutting tool, the problem of low efficiency caused by multiple separate workstations in copper busbar processing was solved. This enabled the copper busbar to complete punching, cutting, and bending in one go, thus improving production efficiency.

CN223932402UActive Publication Date: 2026-02-24WUXI XINYUAN ELECTROMECHANICAL PRECISION MFG CO LTD
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Patent Information

Application Number
CN202520525931.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-24
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Existing copper busbar processing and bending equipment requires multiple separate workstations, resulting in low production efficiency and wasted waiting time and resources during process transitions.

Method used

Design a multi-station bending processing equipment that uses hydraulic cylinders to control the coordinated work of the bending frame, punching head and cutting tool, so that the copper busbar can complete punching, cutting and bending operations in one go.

Benefits of technology

This improved the overall efficiency of copper busbar processing, reduced process changeover time, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of copper bars, in particular to a multi-station bending machining device for copper bar machining, which comprises a bending machining table used for bending copper bars. And the bending table is fixedly mounted above the bending machining table. According to the multi-station bending machining equipment for copper bar machining, through the arrangement of the bending table, the bending frame, the punching head and the cutting assembly, a plurality of stations are combined together, punching, cutting and bending can be conducted on a copper bar at a time, and therefore the machining efficiency of the copper bar is improved; then a first hydraulic cylinder switch is turned on, a bending frame and punching heads on the two sides are pushed to descend, the bending frame preferentially makes contact with the copper bar to conduct bending treatment, at the moment, the punching heads make contact with the two sides of the copper bar to conduct punching on the copper bar, then a second hydraulic cylinder switch is turned on, and a movable base and a cutting tool are pushed to cut the right side of the copper bar; in this way, compared with a traditional mode that multiple stations are used for machining and bending separately, the working efficiency of overall machining and bending is improved.
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Description

Technical Field

[0001] This utility model relates to the field of copper busbars, specifically to a multi-station bending processing equipment for copper busbar processing. Background Technology

[0002] Copper busbars, also known as copper busbars, copper busbars, or copper busbars and grounding copper busbars, are an important conductor material widely used in electronic equipment and circuit boards, electrical equipment, and construction and machinery manufacturing. The processing of copper busbars requires the use of multi-station bending processing equipment. Multi-station bending processing equipment for copper busbars is a commonly used professional equipment in the power and electrical industry, mainly used for punching, shearing, and bending operations of copper busbars.

[0003] Existing copper busbar processing and bending equipment requires punching, cutting, and bending the copper busbars. These multiple workstations are separate, requiring the copper busbars to be moved and the equipment adjusted multiple times. This consumes additional time and resources, and waiting time may occur during process transitions, leading to a decrease in overall production efficiency.

[0004] Therefore, it is necessary to invent a multi-station bending processing equipment for copper busbar processing to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a multi-station bending processing equipment for copper busbar processing. The copper busbar is placed on a bending table, and then the first hydraulic cylinder switch is turned on, pushing the bending frame and the punching heads on both sides to descend. The bending frame first contacts the copper busbar for bending, and then the punching heads contact both sides of the copper busbar to punch holes. Then, the second hydraulic cylinder switch is turned on, pushing the moving seat and the cutting tool to cut the right side of the copper busbar. Compared with the traditional multi-station bending process, this improves the overall bending efficiency and solves the problem mentioned in the background art, where existing copper busbar bending equipment requires punching, cutting, and bending, and these multiple stations are separate, requiring multiple movements of the copper busbar and adjustments of the equipment, which consumes extra time and resources. During process transitions, waiting time may occur, leading to a decrease in overall production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-station bending processing equipment for copper busbar processing, including a bending processing table for bending copper busbars;

[0007] A bending table is fixedly installed above a bending processing table for placing copper busbars. The upper two sides of the bending table have punching holes. A support frame is fixedly connected to the upper rear side of the bending processing table. A first hydraulic cylinder is fixedly installed inside the support frame. A bending frame is fixedly connected to the output end of the first hydraulic cylinder. Connecting seats are fixedly connected to both sides of the bending frame. A punching head is threadedly connected to the bottom of the connecting seats.

[0008] A cutting assembly is fixed on the upper right side of the bending processing table for cutting. The cutting assembly includes a cutting seat, which is fixed on the upper right side of the bending processing table. Support rods are fixedly connected to the upper two sides of the cutting seat. A second hydraulic cylinder is fixedly installed above the support rods. A movable seat is fixedly connected to the output end of the second hydraulic cylinder. A cutting tool is threadedly connected to the front side of the movable seat.

[0009] Preferably, a waste frame is slidably connected inside the bending processing table, and a waste trough is provided inside the bending processing table.

[0010] Preferably, a fixed base is fixedly connected to the upper front side of the bending table, a cylinder is fixedly installed on the rear side of the fixed base, and a clamping block is fixedly connected to the output end of the cylinder.

[0011] Preferably, a sleeve block is fixedly connected to the rear of the connecting seat, and a slide rod is slidably connected inside the sleeve block.

[0012] Preferably, bolts are threaded through both the front and rear sides of the punching head, and two sets of punching heads are provided, which are symmetrically arranged around the central axis of the bending frame.

[0013] Preferably, a pad, which is a rubber pad, is fixedly connected to the lower part of the movable seat.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] This invention combines multiple workstations into one by setting up a bending table, bending frame, punching head, and cutting assembly, enabling punching, cutting, and bending of copper busbars in one operation, thereby improving the efficiency of copper busbar processing. The copper busbar is placed on the bending table, and then the first hydraulic cylinder switch is turned on, pushing the bending frame and the punching heads on both sides to descend. The bending frame first contacts the copper busbar for bending, and then the punching heads contact both sides of the copper busbar to punch holes. Then, the second hydraulic cylinder switch is turned on, pushing the moving seat and cutting tool to cut the right side of the copper busbar. Compared to the traditional method of processing bending separately at multiple workstations, this significantly improves the overall processing efficiency of bending. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the bending table structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the bending frame structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the punch head structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the cutting component structure of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Bending processing table; 2. Scrap box; 3. Bending table; 4. Fixed seat; 5. Cylinder; 6. Clamping block; 7. Punching hole; 8. Support frame; 9. First hydraulic cylinder; 10. Bending frame; 11. Connecting seat; 12. Sleeve block; 13. Slide rod; 14. Punching head; 15. Bolt; 16. Cutting assembly; 1601. Cutting seat; 1602. Support rod; 1603. Second hydraulic cylinder; 1604. Moving seat; 1605. Cutting tool; 1606. Pad block. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] This utility model provides, for example Figure 1-5 The multi-station bending processing equipment for copper busbar processing shown includes a bending processing table 1 for bending copper busbars;

[0026] A bending table 3 is fixedly installed above a bending processing table 1 for placing copper busbars. The upper two sides of the bending table 3 are provided with punching holes 7. A support frame 8 is fixedly connected to the upper rear side of the bending processing table 1. A first hydraulic cylinder 9 is fixedly installed inside the support frame 8. A bending frame 10 is fixedly connected to the output end of the first hydraulic cylinder 9. Connecting seats 11 are fixedly connected to both sides of the bending frame 10. A punching head 14 is threadedly connected to the bottom of the connecting seat 11.

[0027] A cutting assembly 16, fixed on the upper right side of the bending processing table 1, is used for cutting. The cutting assembly 16 includes a cutting seat 1601, which is fixed on the upper right side of the bending processing table 1. Support rods 1602 are fixedly connected to both sides of the upper part of the cutting seat 1601. A second hydraulic cylinder 1603 is fixedly installed above the support rods 1602. A movable seat 1604 is fixedly connected to the output end of the second hydraulic cylinder 1603. A cutting tool 1605 is threadedly connected to the front side of the movable seat 1604. The copper busbar is placed on the bending table 3. Then, the first hydraulic cylinder 9 is switched on, pushing the bending frame 10 and the punching heads 14 on both sides to descend. The bending frame 10 first contacts the copper busbar for bending, and then the punching heads 14 contact the two sides of the copper busbar to punch holes. Then, the second hydraulic cylinder 1603 is switched on, pushing the moving seat 1604 and the cutting tool 1605 to cut the right side of the copper busbar. Compared with the traditional multiple stations for bending, this improves the overall bending efficiency.

[0028] like Figure 1 and Figure 2 As shown, a scrap frame 2 is slidably connected inside the bending processing table 1. A scrap trough is opened inside the bending processing table 1. By turning on the switch of the first hydraulic cylinder 9, the bending frame 10 and the punching heads 14 on both sides below are pushed to punch the copper busbar. The scrap from punching falls into the scrap frame 2 through the scrap trough inside the bending processing table 1 and is collected uniformly.

[0029] like Figure 1 and Figure 2 As shown, a fixed base 4 is fixedly connected to the front side of the bending table 3, and a cylinder 5 is fixedly installed on the rear side of the fixed base 4. A clamping block 6 is fixedly connected to the output end of the cylinder 5. By turning on the cylinder 5 switch, the clamping block 6 is pushed to stick to the outside of the copper busbar, thereby clamping and positioning the copper busbar, thus improving the stability of the copper busbar processing.

[0030] like Figure 1 , Figure 3 and Figure 4 As shown, a sleeve block 12 is fixedly connected to the rear of the connecting seat 11. A slide rod 13 is slidably connected inside the sleeve block 12. When the bending frame 10 and the connecting seat 11 are pushed by the first hydraulic cylinder 9, the sleeve block 12 on the rear side of the connecting seat 11 slides outside the slide rod 13 to limit the movement, thereby enhancing the stability of the bending frame 10 during the lifting process.

[0031] like Figure 3 and Figure 4 As shown, bolts 15 are threaded through both the front and rear sides of the punch head 14. There are two sets of punch heads 14, which are symmetrically arranged around the central axis of the bending frame 10. The punch head 14 can be threadedly disassembled from the connecting seat 11 by bolts 15, which makes it easy to replace the punch head 14 according to the size of the copper busbar punching.

[0032] like Figure 1 and Figure 5 As shown, a pad 1606 is fixedly connected to the lower part of the movable seat 1604. The pad 1606 is a rubber pad. When it is necessary to cut the copper busbar, the movable seat 1604 and the cutting blade 1605 below are pushed to cut the copper busbar by turning on the second hydraulic cylinder 1603 switch. During the cutting process, the pad 1606 will press against the top of the copper busbar to prevent it from lifting up during the cutting process.

[0033] The working principle of this utility model is as follows: First, connect the external power supply. Then, place the copper busbar on the bending table 3. Next, turn on the cylinder 5 switch to push the clamping block 6 to clamp and position the copper busbar on the outside. Then, turn on the first hydraulic cylinder 9 switch to push the bending frame 10 and the punching heads 14 on both sides to descend. The bending frame 10 first contacts the copper busbar on the bending table 3 for bending. At the same time, the punching heads 14 also descend and punch holes on both sides of the copper busbar. The punching waste falls into the waste frame 2 through the waste trough inside the bending table 1 for unified collection. Next, turn on the switch of the second hydraulic cylinder 1603 above the cutting seat 1601, push the moving seat 1604 and the cutting tool 1605 to cut the right side of the copper busbar. After the copper busbar is cut, turn off the switches of the first hydraulic cylinder 9 and the second hydraulic cylinder 1603, release the processed and bent copper busbar, and the worker takes out the processed copper busbar. Then continue to push the subsequent copper busbars forward. Finally, when the device is no longer in use, turn off the external power supply. In this way, the use process of the multi-station bending processing equipment for copper busbar processing is completed.

[0034] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A multi-station bending processing equipment for copper busbar processing, characterized in that: Includes a bending processing table (1) for bending copper busbars; A bending table (3) is fixedly installed above a bending processing table (1) for placing copper busbars. The upper two sides of the bending table (3) are provided with punching holes (7). A support frame (8) is fixedly connected to the upper rear side of the bending processing table (1). A first hydraulic cylinder (9) is fixedly installed inside the support frame (8). A bending frame (10) is fixedly connected to the output end of the first hydraulic cylinder (9). A connecting seat (11) is fixedly connected to both sides of the bending frame (10). A punching head (14) is threadedly connected to the bottom of the connecting seat (11). A cutting assembly (16) is fixed on the upper right side of the bending processing table (1) for cutting. The cutting assembly (16) includes a cutting seat (1601), which is fixed on the upper right side of the bending processing table (1). Support rods (1602) are fixedly connected to the upper two sides of the cutting seat (1601). A second hydraulic cylinder (1603) is fixedly installed on the upper part of the support rods (1602). A movable seat (1604) is fixedly connected to the output end of the second hydraulic cylinder (1603). A cutting tool (1605) is threadedly connected to the front side of the movable seat (1604).

2. The multi-station bending processing equipment for copper busbar processing according to claim 1, characterized in that: The bending processing table (1) is internally connected to a waste frame (2), and the bending processing table (1) is internally provided with a waste trough.

3. The multi-station bending processing equipment for copper busbar processing according to claim 1, characterized in that: A fixed seat (4) is fixedly connected to the front side of the bending table (3), and a cylinder (5) is fixedly installed on the rear side of the fixed seat (4). A clamping block (6) is fixedly connected to the output end of the cylinder (5).

4. The multi-station bending processing equipment for copper busbar processing according to claim 1, characterized in that: A sleeve block (12) is fixedly connected to the rear of the connecting seat (11), and a slide rod (13) is slidably connected inside the sleeve block (12).

5. The multi-station bending processing equipment for copper busbar processing according to claim 1, characterized in that: Bolts (15) are threaded through both the front and rear sides of the punch head (14). There are two sets of punch heads (14), and the two sets of punch heads (14) are symmetrically arranged around the central axis of the bending frame (10).

6. The multi-station bending processing equipment for copper busbar processing according to claim 1, characterized in that: A pad (1606) is fixedly connected to the lower part of the movable seat (1604), and the pad (1606) is a rubber pad.