Special-shaped profile cutting machine

Abstract

The utility model belongs to the technical field of profiled bar processing, and particularly relates to a profiled bar cutting machine, which is characterized in that two clamping swing mechanisms are respectively arranged on two sides of a cutting mechanism, can be used for fixedly clamping a profiled bar and can rotate to realize multidirectional drilling and cutting, and the cutting efficiency is improved. The feeding mechanism comprises a plurality of clamping assemblies used for clamping the special-shaped profiles and ejection assemblies arranged at the bottoms of the clamping assemblies and used for ejecting the special-shaped profiles, in the drilling and cutting process of the special-shaped profiles on one side through the cutting mechanism, the feeding mechanism on the other side can conduct feeding, the waiting time of the cutting mechanism is shortened, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of profile processing technology, and in particular relates to a profile cutting machine. Background Technology

[0002] In the application of irregular-shaped profiles, various processing methods are usually required to meet specific usage needs. Hollow strips, in particular, require hole-making. The hole-making technology for irregular-shaped profiles, especially aluminum profiles, is crucial for improving their practicality and functionality. Currently, when cutting irregular-shaped profiles, the laser cutting head needs to be stopped after one profile is cut, and a new profile needs to be placed on the processing table before cutting holes again. This results in a long waiting time for the laser cutting head, significantly impacting work efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide an irregular profile cutting machine to address the aforementioned technical problems, thereby solving the issues raised in the background art.

[0004] In view of this, the present invention provides a profile cutting machine, wherein a cutting mechanism for cutting holes in profiles is slidably arranged on the machine base;

[0005] The clamping and rotating mechanism consists of two clamping and rotating mechanisms respectively located on both sides of the cutting mechanism and slidably connected to the machine base;

[0006] The feeding mechanism is located inside the machine base and includes several clamping components, each of which has an ejector component at its bottom.

[0007] In the above technical solution, the clamping rotary mechanism further includes:

[0008] Fixed bases are symmetrically fixedly connected to the machine base;

[0009] The first connecting plate is fixedly connected to the two fixed seats;

[0010] The first gearbox is fixedly connected to the first connecting plate;

[0011] The first rotary motor is fixedly installed at one end of the first gearbox;

[0012] The output shaft of the first rotary motor extends into the first gearbox and is fixedly connected to the drive gear.

[0013] The first driven gear is engaged with the driving gear on one side, the second driven gear is engaged with the first driven gear on one side, the third driven gear is engaged with the second driven gear on one side, and the fourth driven gear is engaged with the third driven gear on one side.

[0014] The output ends of the first turntable, the driving gear, the second driven gear, and the fourth driven gear extend to the outside of the first gearbox and are fixedly connected to the first turntable;

[0015] Insertion blocks are fixedly inserted into the insertion holes of the first turntable.

[0016] In the above technical solution, the clamping rotary mechanism further includes:

[0017] The first slide rail is symmetrically fixedly connected to the machine base, and a first slider and a second slider are slidably connected to each of the two first slide rails.

[0018] The second connecting plate is fixedly connected to the top of the two first sliders;

[0019] The third connecting plate is fixedly connected to the top of the two second sliders;

[0020] The first telescopic motor is fixedly connected to the top of the second connecting plate;

[0021] The second gearbox is fixedly connected to the top of the third connecting plate, and the output shaft end of the first telescopic motor is fixedly connected to one end of the second gearbox.

[0022] The second rotary motor is fixedly installed at one end of the second gearbox;

[0023] The second driving gear is fixedly connected to the output shaft of the second rotary motor, which extends into the second gearbox.

[0024] The fifth driven gear is meshed with the second driving gear on one side, the fifth driven gear is meshed with the sixth driven gear on one side, the sixth driven gear is meshed with the seventh driven gear on one side, and the seventh driven gear is meshed with the eighth driven gear on one side.

[0025] The output ends of the second turntable, the second driving gear, the sixth driven gear, and the eighth driven gear extend to the outside of the second gearbox and are fixedly connected to the second turntable. Insert blocks are fixedly inserted into the insertion holes of the second turntable.

[0026] In the above technical solution, the clamping component further includes:

[0027] Two square tubes are fixedly connected inside the machine base;

[0028] The second slide rail is fixedly connected to the top of the square tube;

[0029] The third slider is fixedly connected to the second slide rail;

[0030] The fourth connecting plate is fixedly connected to the top of the third slider;

[0031] Vertical slide rails are fixedly connected to both sides of the fourth connecting plate;

[0032] The first slide plate is slidably connected between two vertical slide rails;

[0033] A gear disk is fixedly installed on the top of the slide plate. Two relatively movable racks are meshed on both sides of the gear disk. The top of each rack is fixedly connected to a second slide plate.

[0034] The fourth slider is fixedly connected to the bottom of each second slide.

[0035] The third slide rail is fixedly installed on the upper surface of the first slide plate, which is adapted to the fourth slide rail;

[0036] The top of the second slide plate is fixedly connected to several fixed plates;

[0037] A drive motor is fixedly mounted on one side of one of the second slide plates, and the output shaft of the drive motor is fixedly connected to a fixed plate.

[0038] In the above technical solution, the ejector component further includes:

[0039] The second telescopic motor is fixedly connected to the bottom of the fourth connecting plate. The output end of the second telescopic motor passes through the fourth connecting plate and is fixedly connected to the first sliding plate.

[0040] In the above technical solution, the cutting mechanism further includes:

[0041] Laser cutting head;

[0042] The X-axis drive assembly is mounted on the base and is used to drive the laser cutting head to move along the X-axis.

[0043] The first bracket is fixedly connected to the output end of the X-axis drive component.

[0044] The Y-axis drive assembly is mounted on the first bracket and is used to drive the laser cutting head to move along the Y-axis.

[0045] The second bracket is installed at the output end of the Y-axis drive component;

[0046] Z-axis drive assembly, which is mounted on the second bracket and is used to drive the laser cutting head to move along the Z-axis;

[0047] The laser cutting head is installed at the output end of the Z-axis drive assembly.

[0048] In the above technical solution, furthermore, several support feet are fixedly installed at the bottom of the base.

[0049] Furthermore, in the above technical solution, an electrical box and a computer box are provided on one side of the base.

[0050] The beneficial effects of this utility model are as follows:

[0051] 1. While the cutting mechanism is drilling and cutting irregular profiles on one side, the feeding mechanism on the other side can feed the material, reducing the waiting time of the cutting mechanism and improving work efficiency.

[0052] 2. Start the drive motor, which pushes a fixed plate to move, thereby causing the fourth slider to slide on the third slide rail. The rack is fixedly connected to the bottom of the second slide plate. The two racks move relative to each other through the gear disk, thereby realizing the relative movement of the two second slide plates and the fixed plates on both sides, thus clamping and fixing the irregular profile.

[0053] 3. An electrical box and a computer box are installed on one side of the base, which can provide a stable power input for various components of the equipment, enabling precise and efficient automated control of the equipment. Attached Figure Description

[0054] Figure 1 This is a schematic diagram of the structure of this utility model;

[0055] Figure 2 This is a schematic diagram of the clamping and rotating mechanism of this utility model;

[0056] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model;

[0057] Figure 4 This is a utility model Figure 1 A magnified view of a section at point A in the middle;

[0058] The markings in the diagram are as follows: 1-Base, 2-Fixed base, 3-First connecting plate, 4-First gearbox, 5-First rotary motor, 6-First driving gear, 7-First driven gear, 8-Third driven gear, 9-Fourth driven gear, 10-Second turntable, 11-First turntable, 12-Insertion block, 13-First slide rail, 14-First slider, 15-Second slider, 16-Second connecting plate, 17-Third connecting plate, 18-First telescopic motor, 19-Second gearbox, 20-Second rotary motor, 21-Second driving gear, 22-Fifth driven gear, 23-Sixth driven gear. Driven gear, 24-Seventh driven gear, 25-Eighth driven gear, 26-Square tube, 27-Second slide rail, 28-Third slider, 29-Fourth connecting plate, 30-Vertical slide rail, 31-First slide plate, 32-Gear disk, 33-Rack, 34-Second slide plate, 35-Fourth slider, 36-Third slide rail, 37-Second telescopic motor, 38-Fixing plate, 39-Laser cutting head, 40-X-direction drive assembly, 41-First bracket, 42-Y-direction drive assembly, 43-Second bracket, 44-Z-direction drive assembly, 45-Second driven gear, 46-Drive motor. Detailed Implementation

[0059] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0060] Example 1:

[0061] This embodiment provides an irregular profile cutting machine, including:

[0062] The base 1 has a cutting mechanism for cutting holes in irregular profiles that is slidably mounted on it.

[0063] The clamping and rotating mechanism consists of two clamping and rotating mechanisms respectively located on both sides of the cutting mechanism and slidably connected to the machine base 1.

[0064] The feeding mechanism is located inside the machine base 1. The feeding mechanism includes several clamping components, and each clamping component has an ejection component at its bottom.

[0065] As can be seen from this embodiment, the two clamping and rotating mechanisms are respectively set on both sides of the cutting mechanism, which can fix and clamp the irregular profiles and rotate them to realize multi-directional drilling and cutting. The feeding mechanism includes several clamping components for clamping the irregular profiles and ejection components set at the bottom of the clamping components for ejecting the irregular profiles. When the cutting mechanism is drilling and cutting the irregular profiles on one side, the feeding mechanism on the other side can feed the material, reducing the waiting time of the cutting mechanism and improving work efficiency.

[0066] Example 2:

[0067] This embodiment provides a profile cutting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0068] The clamping and rotating mechanism includes:

[0069] Fixed base 2 is symmetrically fixedly connected to the base 1;

[0070] The first connecting plate 3 is fixedly connected to the two fixed seats 2;

[0071] The first gearbox 4 is fixedly connected to the first connecting plate 3;

[0072] The first rotary motor 5 is fixedly installed at one end of the first gearbox 4;

[0073] The first drive gear 6 is fixedly connected to the output shaft of the first rotary motor 5, which extends into the first gearbox 4.

[0074] The first driven gear 7 is meshed with the first driving gear 6 on one side, the first driven gear 7 is meshed with the second driven gear 45 on one side, the second driven gear 45 is meshed with the third driven gear 8 on one side, and the third driven gear 8 is meshed with the fourth driven gear 9 on one side.

[0075] The output ends of the first turntable 11, the first driving gear 6, the second driven gear 45 and the fourth driven gear 9 extend to the outside of the first gearbox 4 and are fixedly connected to the first turntable 11;

[0076] Insert 12 is fixedly inserted into the insertion hole of the first turntable 11.

[0077] As can be seen in this embodiment, after the ejector assembly ejects the irregular profile, the irregular profile is fixedly engaged on the insert block 12. When the cutting mechanism performs drilling and cutting, the first rotary motor 5 is started. The output shaft of the first rotary motor 5 drives the first drive gear 6 to rotate. The rotation of the first drive gear 6, in turn, drives the first driven gear 7, the second driven gear 45, the third driven gear 8, and the fourth driven gear 9 to rotate in sequence, thereby driving the three first turntables 11 to rotate simultaneously. This enables drilling and cutting of irregular profiles from multiple angles, improving work efficiency. The shape of the insert block 12 can be set according to the different shapes of irregular profiles.

[0078] Example 3:

[0079] This embodiment provides a profile cutting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0080] The clamping and rotating mechanism also includes:

[0081] First slide rail 13, symmetrically fixedly connected to the base 1, and first slider 14 and second slider 15 slidably connected to both first slide rails 13;

[0082] The second connecting plate 16 is fixedly connected to the top of the two first sliders 14;

[0083] The third connecting plate 17 is fixedly connected to the top of the two second sliders 15;

[0084] The first telescopic motor 18 is fixedly connected to the top of the second connecting plate 16;

[0085] The second gearbox 19 is fixedly connected to the top of the third connecting plate 17, and the output shaft end of the first telescopic motor 18 is fixedly connected to one end of the second gearbox 19.

[0086] The second rotary motor 20 is fixedly installed at one end of the second gearbox 19;

[0087] The second drive gear 21 is fixedly connected to the output shaft of the second rotary motor 20, which extends into the second gearbox 19.

[0088] The fifth driven gear 22 is meshed with the second driving gear 21 on one side. The fifth driven gear 22 is meshed with the sixth driven gear 23 on one side. The sixth driven gear 23 is meshed with the seventh driven gear 24 on one side. The seventh driven gear 24 is meshed with the eighth driven gear 25 on one side.

[0089] The output ends of the second turntable 10, the second driving gear 21, the sixth driven gear 23 and the eighth driven gear 25 extend to the outside of the second gearbox 19 and are fixedly connected to the second turntable 10. A plug block 12 is fixedly inserted into the plug hole of the second turntable 10.

[0090] As can be seen in this embodiment, after the ejector assembly ejects the irregular profile to a certain position, the first telescopic motor 18 is activated. The output shaft of the first telescopic motor 18 drives the second gearbox 19 to move, fixing the irregular profile between the insert block 12 on the first turntable 11 and the second turntable 10. The first rotary motor 5 and the second rotary motor 20 are then activated. The output shaft of the first rotary motor 5 drives the first drive gear 6 to rotate. The rotation of the first drive gear 6 drives the first driven gear 7, the second driven gear 45, the third driven gear 8, and the fourth driven gear 9 to rotate in sequence, thereby driving the three first turntables 11 to rotate simultaneously. The output shaft of the second rotary motor 20 drives the second drive gear 21 to rotate. The rotation of the second drive gear 21 drives the fifth driven gear 22, the sixth driven gear 23, the seventh driven gear 24, and the eighth driven gear 25 in sequence, enabling drilling and cutting of the irregular profile from multiple directions and improving work efficiency.

[0091] Example 4:

[0092] This embodiment provides a profile cutting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0093] The clamping assembly includes:

[0094] Two square tubes 26 are fixedly connected inside the base 1;

[0095] The second slide rail 27 is fixedly connected to the top of the square tube 26;

[0096] The third slider 28 is fixedly connected to the second slide rail 27;

[0097] The fourth connecting plate 29 is fixedly connected to the top of the third slider 28;

[0098] Vertical slide rail 30, the fourth connecting plate 29 is fixedly connected to both sides of vertical slide rail 30;

[0099] The first slide plate 31 is slidably connected between two vertical slide rails 30;

[0100] The gear disk 32 is fixedly installed on the top of the slide plate 31. Two racks 33 that move relative to each other are meshed on both sides of the gear disk 32. The top of each rack 33 is fixedly connected to a second slide plate 34.

[0101] The fourth slider 35 is fixedly connected to the bottom of each second slide plate 34;

[0102] The third slide rail 36 is fixedly provided on the upper surface of the first slide plate 31, which is adapted to the fourth slide block 35;

[0103] The top of the second slide plate 34 is fixedly connected with several fixed plates 38;

[0104] A drive motor 46 is fixedly mounted on one side of a second slide plate 34, and the output shaft of the drive motor 46 is fixedly connected to a fixed plate 38.

[0105] As can be seen in this embodiment, two square tubes 26 are welded inside the base 1, and the structure is firmly connected. Irregular profiles are placed on multiple second slide plates 34, and then the drive motor 46 is started. The drive motor 46 pushes a fixed plate 38 to move, thereby driving the fourth slider 35 to slide on the third slide rail 36. The rack 33 is fixedly connected to the bottom of the second slide plate 34. The two racks 33 move relative to each other through the gear disk 32, thereby realizing the relative movement of the two second slide plates 34 and the two side fixed plates 38, thereby clamping and fixing the irregular profiles.

[0106] Example 5:

[0107] This embodiment provides a profile cutting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0108] The pop-up components include:

[0109] The second telescopic motor 37 is fixedly connected to the bottom of the fourth connecting plate 29. The output end of the second telescopic motor 37 passes through the fourth connecting plate 29 and is fixedly connected to the first sliding plate 31.

[0110] As can be seen from this embodiment, when feeding, the second telescopic motor 37 is started, and the output end of the second telescopic motor 37 drives the first slide plate 31 to move upward. The first slide plate 31 slides on the vertical slide rail 30, thereby driving the irregular profile to move upward and achieving the feeding effect. By feeding from both sides, the waiting time of the cutting mechanism can be reduced and the work efficiency can be improved.

[0111] Example 6:

[0112] This embodiment provides a profile cutting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0113] The cutting mechanism includes:

[0114] Laser cutting head 39;

[0115] X-axis drive assembly 40, which is mounted on the base 1, is used to drive the laser cutting head 39 to move along the X-axis.

[0116] The first bracket 41 is fixedly connected to the output end of the X-direction drive assembly 40;

[0117] Y-axis drive assembly 42 is mounted on the first bracket 41 and is used to drive the laser cutting head 39 to move along the Y-axis.

[0118] The second bracket 43 is installed at the output end of the Y-direction drive assembly 42;

[0119] Z-axis drive assembly 44 is mounted on the second bracket 43 and is used to drive the laser cutting head 39 to move along the Z-axis.

[0120] The laser cutting head 39 is installed at the output end of the Z-axis drive assembly 44.

[0121] As can be seen in this embodiment, the X-axis drive assembly 40 and the Y-axis drive assembly 42 are driven by a motor and a slide rail assembly, while the Z-axis drive assembly is driven by a motor and a lead screw assembly. By moving the laser cutting head 39 along the X-axis, Y-axis, and Z-axis, the adaptability to different hole shapes is improved, enabling the laser cutting head 39 to perform complex-shaped hole cutting operations on irregular profiles. Furthermore, the use of slide rail assemblies in all these aspects enhances the stability during movement.

[0122] Example 7:

[0123] This embodiment provides a profile cutting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0124] Several support feet are fixedly installed at the bottom of the base 1.

[0125] As can be seen from this embodiment, several support feet are fixedly installed at the bottom of the base 1.

[0126] Example 8:

[0127] This embodiment provides a profile cutting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features.

[0128] An electrical box and a computer box are located on one side of the base 1.

[0129] As can be seen from this embodiment, an electrical box and a computer box are provided on one side of the base 1, which can provide a stable power input for each component of the equipment and realize precise and efficient automated control of the equipment.

[0130] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A profile cutting machine, characterized in that, include: A base (1) is provided with a cutting mechanism for cutting holes in irregular profiles; The two clamping and rotating mechanisms are respectively arranged on both sides of the cutting mechanism and are slidably connected to the machine base (1); The feeding mechanism is set inside the machine base (1). The feeding mechanism includes several clamping components, and each clamping component has an ejection component at its bottom.

2. The profile cutting machine according to claim 1, characterized in that, The clamping and rotating mechanism includes: Fixed base (2), the fixed base (1) is symmetrically fixedly connected to the fixed base (1); The first connecting plate (3) is fixedly connected to the two fixed seats (2); The first gearbox (4) is fixedly connected to the first connecting plate (3); The first rotary motor (5) is fixedly installed at one end of the first gearbox (4); The first drive gear (6) is fixedly connected to the output shaft of the first rotary motor (5) extending into the first gearbox (4); The first driven gear (7) is engaged with the first driven gear (6) on one side, the first driven gear (7) is engaged with the second driven gear (45) on one side, the second driven gear (45) is engaged with the third driven gear (8) on one side, and the third driven gear (8) is engaged with the fourth driven gear (9) on one side. The first turntable (11) has the output ends of the first driving gear (6), the second driven gear (45) and the fourth driven gear (9) extending to the outside of the first gearbox (4) and fixedly connected to the first turntable (11); Insert (12) is fixedly inserted into the insertion hole of the first turntable (11).

3. The profile cutting machine according to claim 2, characterized in that, The clamping and rotating mechanism further includes: The first slide rail (13) is symmetrically fixedly connected to the base (1), and the first slider (14) and the second slider (15) are slidably connected to both first slide rails (13). The second connecting plate (16) is fixedly connected to the top of the two first sliders (14); The third connecting plate (17) is fixedly connected to the top of the two second sliders (15); The first telescopic motor (18) is fixedly connected to the top of the second connecting plate (16); The second gearbox (19) is fixedly connected to the top of the third connecting plate (17), and the output shaft end of the first telescopic motor (18) is fixedly connected to one end of the second gearbox (19). The second rotary motor (20) is fixedly installed at one end of the second gearbox (19); The second drive gear (21) is fixedly connected to the output shaft of the second rotary motor (20) which extends into the second gearbox (19); The fifth driven gear (22) is meshed with the second driving gear (21) on one side, the fifth driven gear (22) is meshed with the sixth driven gear (23) on one side, the sixth driven gear (23) is meshed with the seventh driven gear (24) on one side, and the seventh driven gear (24) is meshed with the eighth driven gear (25) on one side. The output ends of the second turntable (10), the second driving gear (21), the sixth driven gear (23) and the eighth driven gear (25) extend to the outside of the second gearbox (19) and are fixedly connected to the second turntable (10). A plug block (12) is fixedly inserted into the socket of the second turntable (10).

4. The profile cutting machine according to claim 3, characterized in that, The clamping assembly includes: Square tube (26), two square tubes (26) are fixedly connected inside the base (1); The second slide rail (27) is fixedly connected to the top of the square tube (26); The third slider (28) is fixedly connected to the second slide rail (27); The fourth connecting plate (29) is fixedly connected to the top of the third slider (28); Vertical slide rail (30), the fourth connecting plate (29) is fixedly connected to both sides of the vertical slide rail (30); The first slide plate (31) is slidably connected between the two vertical slide rails (30); Gear disk (32), the top of the slide plate (31) is fixedly provided with gear disk (32), two relatively movable racks (33) mesh on both sides of gear disk (32), and the top of the two racks (33) are fixedly connected with second slide plate (34); A fourth slider (35) is fixedly connected to the bottom of each of the second slide plates (34); The third slide rail (36) is fixedly provided on the upper surface of the first slide plate (31) and is adapted to the fourth slide block (35); Fixed plate (38), a number of fixed plates (38) are fixedly connected to the top of the second sliding plate (34); A drive motor (46) is fixedly mounted on one side of the second slide plate (34), and the output shaft of the drive motor (46) is fixedly connected to a fixed plate (38).

5. A profile cutting machine according to claim 4, characterized in that, The ejection component includes: The second telescopic motor (37) is fixedly connected to the bottom of the fourth connecting plate (29). The output end of the second telescopic motor (37) passes through the fourth connecting plate (29) and is fixedly connected to the first sliding plate (31).

6. A profile cutting machine according to claim 1, characterized in that, The cutting mechanism includes: Laser cutting head (39); X-axis drive assembly (40), which is mounted on the base (1) and is used to drive the laser cutting head (39) to move along the X-axis; The first bracket (41) is fixedly connected to the output end of the X-direction drive assembly (40); Y-axis drive assembly (42), which is mounted on the first bracket (41) and is used to drive the laser cutting head (39) to move along the Y-axis; The second bracket (43) is installed at the output end of the Y-axis drive assembly (42); Z-axis drive assembly (44), which is mounted on the second bracket (43) and is used to drive the laser cutting head (39) to move along the Z-axis; The laser cutting head (39) is installed at the output end of the Z-axis drive assembly (44).

7. A profile cutting machine according to claim 6, characterized in that, The base (1) has several support feet fixedly installed at its bottom.

8. A profile cutting machine according to claim 7, characterized in that, An electrical box and a computer box are provided on one side of the base (1).

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