Enhanced foaming box body structure

The foamed box, with its double-layer structure and reinforced rib design, solves the problem of insufficient strength in existing foamed boxes, achieving higher structural strength and service life.

CN223935224UActive Publication Date: 2026-02-24HANGZHOU ZHIZHENG SPECIAL MATERIALS CO LTD
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Patent Information

Application Number
CN202520682118.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-02-24
Estimated Expiration
2035-04-11

AI Technical Summary

Technical Problem

The existing foam box structure has low strength and is prone to deformation during transportation and cracking when subjected to external impact, resulting in a reduced service life.

Method used

It adopts a double-layer structure design, consisting of an inner liner and an outer shell. The top of the inner liner is connected to an L-shaped outer frame, and the outer shell wraps around the inner liner. The inner cavity is filled with foam, and short and long grooves are set on the inner wall of the outer shell to form reinforcing ribs. Long grooves are added at the four corners to form reinforcing ribs. The top is equipped with a split cover and a locking structure. Polyurethane material is used as the foam.

Benefits of technology

It improves the structural strength and load-bearing capacity of the container, enhances its stability and resistance to external forces during transportation, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an enhanced foaming box body structure, which belongs to the technical field of foaming box bodies and comprises a box body and an enhanced structure, the box body is composed of an inner container and a shell, and the edge of the top of the inner container is connected with an L-shaped outer wrapping frame. The two sides of the inner wall of the shell are provided with the short grooves, the middle parts of the two short grooves are provided with the long grooves, the long grooves extend to the bottom of the inner wall of the shell, the positions, located at the long grooves and the short grooves, of the inner wall of the shell protrude outwards to form the reinforcing ribs, and the reinforcing ribs enable the overall structural strength of the shell to be improved; meanwhile, long grooves are additionally formed in the positions, located at the four corners, of the inner wall of the shell, reinforcing ribs are formed in the positions, additionally arranged at the four corners of the shell, of the long grooves, the reinforcing ribs are additionally arranged at the four corners of the shell, the structural strength of the shell is further enhanced, the side faces and the corners of the shell have good bearing capacity, and the service life of the shell is prolonged. Good structural strength can be kept when the container is stacked or subjected to external force in the transportation process, and the service life is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of foam box technology, specifically to an enhanced foam box structure. Background Technology

[0002] Foaming is the process of creating a microporous structure in plastics. Almost all thermosetting and thermoplastic plastics can be made into foamed plastics. In the foaming molding process or in foamed polymer materials, a honeycomb or porous structure is formed through the addition and reaction of physical or chemical foaming agents. The basic steps of foaming molding are the formation of bubble nuclei, the growth or expansion of bubble nuclei, and the stabilization of bubble nuclei. Under given temperature and pressure conditions, the solubility of gas decreases until it reaches saturation, allowing excess gas to be expelled and form bubbles, thus achieving nucleation. Foaming technology is widely used, and many boxes are filled with foaming technology, which effectively reduces structural weight and has good thermal insulation performance. However, the existing foamed box structure has low strength. If the box is stacked too high during transportation, it is easy to deform and break when subjected to external impact, thus reducing the service life of the box. Therefore, designing an enhanced foamed box is of high practicality. Utility Model Content

[0003] The purpose of this utility model is to provide an enhanced foamed box structure to solve the problems mentioned in the background art, such as the low strength of existing foamed box structures, the easy deformation of the box when stacked too high during transportation, and the easy breakage when subjected to external impact, thereby reducing the service life of the box.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an enhanced foamed box structure, comprising a box and a reinforcing structure;

[0005] The box consists of an inner liner and an outer shell. The top edge of the inner liner is connected to an L-shaped outer frame. The bottom of the connection end between the L-shaped outer frame and the inner liner is fixedly connected to the outer shell. The outer shell covers the outside of the inner liner. The end of the L-shaped outer frame away from the connection with the inner liner is covered on the top of the outer shell. The connection between the inner liner and the outer shell forms an inner cavity, which is filled with foam.

[0006] The reinforcing structure includes short grooves on both sides of the inner wall of the outer shell, a long groove in the middle of the two short grooves, the long groove extending to the bottom of the inner wall of the outer shell, reinforcing ribs formed on the outer wall of the outer shell at the short grooves and the long groove, and long grooves added at the four corners of the inner wall of the outer shell, the added long grooves forming reinforcing ribs at the four corners of the outer shell.

[0007] As a preferred embodiment of this utility model: the two diagonally connected parts of the L-shaped outer frame are provided with mounting grooves, and a pin is inserted inside the mounting grooves. The top two sides of the box are provided with split cover plates, and a connecting block is connected to the bottom of one side of the cover plate. The connecting block is hinged to the surface of the pin.

[0008] As a preferred embodiment of this utility model: a latch is installed on the surface side of one of the cover plates, and a hook is installed on the surface side of the other cover plate, and the latch and the hook are fastened together.

[0009] As a preferred embodiment of this utility model, the foam is made of polyurethane material.

[0010] As a preferred embodiment of this utility model, handle grooves are provided at both ends of the L-shaped outer frame.

[0011] As a preferred embodiment of this utility model, the top edge of the cover plate is connected with anti-collision protrusions.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) Short grooves are provided on both sides of the inner wall of the outer shell, and a long groove is provided in the middle of the two short grooves. The long groove extends to the bottom of the inner wall of the outer shell. The inner wall of the outer shell protrudes outward at the positions of the long groove and the short groove to form a reinforcing rib. The reinforcing rib improves the overall structural strength of the outer shell. At the same time, long grooves are added at the four corners of the inner wall of the outer shell, so that the four corners of the outer shell form a reinforcing rib at the positions of the added long grooves. The reinforcing ribs are added at the four corners of the outer shell to further enhance the structural strength of the outer shell. The sides and corners of the outer shell have good load-bearing capacity. The shell can maintain good structural strength when stacked or subjected to external forces during transportation, thus improving its service life.

[0014] (2) The two sides of the L-shaped outer frame are provided with mounting grooves, and the pin is inserted inside the mounting groove. The top of the box is provided with a split cover plate. The cover plate is hinged to the surface of the pin through the connecting block connected at the bottom. The split cover plate is placed on the top of the box to seal the box. One of the cover plates has a latch installed on the side of its surface, and the other cover plate has a hook installed on its surface. When the two cover plates are placed on the top of the box, the latch is pulled to engage with the hook, so that the cover plate is tightly set on the top of the box. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the box structure of this utility model;

[0017] Figure 3This is a schematic diagram of the reinforcing structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the cover plate installation structure of this utility model.

[0019] In the diagram: 3. Box body; 31. Inner liner; 32. Outer shell; 33. L-shaped outer frame; 34. Inner cavity; 35. Foam body; 4. Reinforcing structure; 41. Short groove; 42. Long groove; 43. Reinforcing rib; 5. Mounting groove; 6. Pin; 7. Cover plate; 8. Connecting block; 10. Lock; 11. Hook; 12. Handle groove; 13. Anti-collision protrusion. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Please see Figures 1-4 An enhanced foamed box structure includes: a box 3 and a reinforcing structure 4;

[0022] Please see Figure 1 , Figure 2 The box body 3 is composed of an inner liner 31 and an outer shell 32. The top edge of the inner liner 31 is connected to an L-shaped outer frame 33. The bottom of the connection end between the L-shaped outer frame 33 and the inner liner 31 is fixedly connected to the outer shell 32. The outer shell 32 wraps around the outside of the inner liner 31. The end of the L-shaped outer frame 33 away from the connection point with the inner liner 31 is covered on the top of the outer shell 32. The connection point between the inner liner 31 and the outer shell 32 forms an inner cavity 34, which is filled with foam 35.

[0023] In practical use: The box body 3 consists of an inner liner 31 and an outer shell 32. The top edge of the inner liner 31 is connected to an L-shaped outer frame 33. The outer shell 32 is connected to the bottom of the connection end between the L-shaped outer frame 33 and the inner liner 31, so that the box body 3 has a double-layer structure. The connection between the outer shell 32 and the inner liner 31 forms an inner cavity 34. The foam 35 is filled into the inner cavity 34, which makes the connection between the inner liner 31 and the outer shell 32 more stable. The end of the L-shaped outer frame 33 away from the connection with the inner liner 31 covers the top of the outer shell 32, so that the L-shaped outer frame 33 forms a protective layer around the top of the outer shell 32, which can prevent the top of the outer shell 32 from being directly impacted and play a protective role.

[0024] Please see Figure 1 , Figure 4The reinforcing structure 4 includes short grooves 41 formed on both sides of the inner wall of the outer shell 32, and a long groove 42 formed in the middle of the two short grooves 41. The long groove 42 extends to the bottom of the inner wall of the outer shell 32. The outer wall of the outer shell 32 forms reinforcing ribs 43 at the short grooves 41 and the long grooves 42. The inner wall of the outer shell 32 is provided with long grooves 42 at the four corners. The added long grooves 42 form reinforcing ribs 43 at the four corners of the outer shell 32.

[0025] In practical use: Short grooves 41 are provided on both sides of the inner wall of the outer shell 32, and a long groove 42 is provided in the middle of the two short grooves 41. The long groove 42 extends to the bottom of the inner wall of the outer shell 32. The inner wall of the outer shell 32 protrudes outward at the positions of the long groove 42 and the short groove 41 to form reinforcing ribs 43. The reinforcing ribs 43 improve the overall structural strength of the outer shell 32. At the same time, long grooves 42 are added at the four corners of the inner wall of the outer shell 32, so that the four corners of the outer shell 32 form reinforcing ribs 43 at the positions of the added long grooves 42. The addition of reinforcing ribs 43 at the four corners of the outer shell 32 further enhances the structural strength of the outer shell 32, so that the sides and corners of the outer shell 32 have good load-bearing capacity. It can maintain good structural strength when stacked or subjected to external forces during transportation, thus improving its service life.

[0026] Please see Figure 4 The two diagonally connected parts of the L-shaped outer frame 33 are provided with mounting grooves 5, and the mounting grooves 5 are provided with pins 6. The top two sides of the box body 3 are provided with split cover plates 7. A connecting block 8 is connected to the bottom of one side of the cover plate 7. The connecting block 8 is hinged to the surface of the pin 6. A latch 10 is installed on the side of the surface of one cover plate 7, and a hook 11 is installed on the side of the surface of the other cover plate 7. The latch 10 and the hook 11 are fastened together.

[0027] In practical use: The L-shaped outer frame 33 has mounting grooves 5 at the two diagonal corners, and the pin 6 passes through the mounting groove 5. The top of the box body 3 is provided with a split cover 7. The cover 7 is hinged to the surface of the pin 6 through the connecting block 8 connected to the bottom. The split cover 7 covers the top of the box body 3 to seal the box body 3. One of the cover plates 7 has a latch 10 installed on its side, and the other cover plate 7 has a hook 11 installed on its surface. When the two cover plates 7 are on the top of the box body 3, the latch 10 is pulled to engage with the hook 11, so that the cover plate 7 is tightly set on the top of the box body 3.

[0028] Please see Figure 2 Foam 35 is made of polyurethane material.

[0029] In practical use: the foam 35 is made of polyurethane material. Polyurethane foam products have the advantages of high mechanical strength, good adhesion, good weather resistance, and long service life. When filled inside the box 3, it ensures structural stability.

[0030] Please see Figure 1 The L-shaped outer frame 33 has handle grooves 12 at both ends.

[0031] In practical use: The L-shaped outer frame 33 has handle grooves 12 at both ends, which facilitates handling of the box 3 when it is being moved.

[0032] Please see Figure 1 The top edge of the cover plate 7 is connected to an anti-collision protrusion 13.

[0033] In practical use: the anti-collision protrusion 13 connected to the top edge of the cover plate 7 has a buffering effect, preventing the cover plate 7 from being damaged when it is impacted, and playing a role in protecting the cover plate 7.

[0034] Short grooves 41 are formed on both sides of the inner wall of the outer shell 32, and a long groove 42 is formed in the middle of the two short grooves 41. The long groove 42 extends to the bottom of the inner wall of the outer shell 32. The inner wall of the outer shell 32 protrudes outward at the positions of the long groove 42 and the short groove 41 to form reinforcing ribs 43. The reinforcing ribs 43 improve the overall structural strength of the outer shell 32. At the same time, long grooves 42 are added at the four corners of the inner wall of the outer shell 32, so that the four corners of the outer shell 32 form reinforcing ribs 43 at the positions of the added long grooves 42. The addition of reinforcing ribs 43 at the four corners of the outer shell 32 further enhances the structural strength of the outer shell 32, so that the sides and corners of the outer shell 32 have good load-bearing capacity. It can maintain good structural strength when stacked or subjected to external forces during transportation, and improve service life.

[0035] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A reinforced foamed box structure, characterized in that, include: The box body (3) is composed of an inner liner (31) and an outer shell (32). The top edge of the inner liner (31) is connected to an L-shaped outer frame (33). The bottom of the connection end between the L-shaped outer frame (33) and the inner liner (31) is fixedly connected to the outer shell (32). The outer shell (32) wraps around the outside of the inner liner (31). The end of the L-shaped outer frame (33) away from the connection point with the inner liner (31) is covered on the top of the outer shell (32). The connection point between the inner liner (31) and the outer shell (32) forms an inner cavity (34). The inner cavity (34) is filled with foam (35). The reinforcing structure (4) includes short grooves (41) on both sides of the inner wall of the outer shell (32), and a long groove (42) in the middle of the two short grooves (41). The long groove (42) extends to the bottom of the inner wall of the outer shell (32). The outer wall of the outer shell (32) forms reinforcing ribs (43) at the short grooves (41) and the long grooves (42). The inner wall of the outer shell (32) is provided with long grooves (42) at the four corners. The added long grooves (42) form reinforcing ribs (43) at the four corners of the outer shell (32).

2. The reinforced foamed box structure according to claim 1, characterized in that: The L-shaped outer frame (33) has a mounting groove (5) at the diagonal connection on both sides. A pin (6) is inserted inside the mounting groove (5). The top two sides of the box body (3) are provided with split cover plates (7). A connecting block (8) is connected to the bottom of one side of the cover plate (7). The connecting block (8) is hinged to the surface of the pin (6).

3. The reinforced foamed box structure according to claim 2, characterized in that: One of the cover plates (7) has a latch (10) installed on its surface side, and the other cover plate (7) has a hook (11) installed on its surface side, and the latch (10) and the hook (11) are fastened together.

4. The reinforced foamed box structure according to claim 1, characterized in that: The foam (35) is a polyurethane material.

5. The reinforced foamed box structure according to claim 1, characterized in that: The L-shaped outer frame (33) has handle grooves (12) at both ends.

6. The reinforced foamed box structure according to claim 2, characterized in that: The top edge of the cover plate (7) is connected to an anti-collision protrusion (13).