Tile raw material conveyor with iron removal function
By installing iron removal, dispersion, and collection mechanisms on the brick and tile raw material conveyor, the problem of poor iron removal effect caused by iron impurities covering the conveyor was solved, achieving efficient adsorption and collection of iron impurities and improving the operating efficiency of the conveyor.
Patent Information
- Application Number
- CN202520744334.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-18
AI Technical Summary
In existing brick and tile raw material conveyors, ferromagnetic impurities are easily covered or buried by the material during the conveying process, making it difficult for the iron separator to effectively adsorb them, thus affecting the iron removal effect and reducing the conveying efficiency.
A brick and tile raw material conveyor with iron removal function was designed, which includes an iron removal mechanism, a dispersion mechanism and a collection mechanism. The dispersion mechanism disperses and turns the brick and tile raw materials during the conveying process, exposing iron impurities. The iron remover adsorbs and collects them into the collection box, and the scraping mechanism scrapes off the impurities on the belt and collects them.
It improves the iron removal effect, avoids downtime for cleaning, enhances conveying efficiency and the adsorption capacity of the iron separator, and ensures the continuous conveying of brick and tile raw materials.
Smart Images

Figure CN223935648U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of iron removal from brick and tile raw materials, and more specifically, to a brick and tile raw material conveyor with iron removal function. Background Technology
[0002] Bricks are small, man-made building blocks, divided into sintered bricks (mainly clay bricks) and non-sintered bricks (sand-lime bricks, fly ash bricks, etc.), commonly known as bricks. Clay bricks are made primarily from clay (including shale, coal gangue, and other powdered materials), through mud processing, molding, drying, and firing. During brick and tile production, conveyors are needed to transport the raw materials.
[0003] When conveying brick and tile raw materials, ferromagnetic impurities (such as iron nails and iron filings) may be present, affecting production. Current conveyors are equipped with iron separators to remove iron during the conveyor process. However, in current conveyors, the raw materials are piled up or laid flat on the conveyor belt, and iron impurities may be covered or buried deep within the material, making it difficult for the iron separator to effectively adsorb them, thus affecting the iron removal effect. Moreover, after adsorbing iron impurities, the iron separator needs to be frequently stopped for cleaning, affecting conveying efficiency. Therefore, how to invent a brick and tile raw material conveyor with iron removal function to improve these problems has become an urgent problem to be solved by those skilled in the art. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a brick and tile raw material conveyor with iron removal function. It aims to improve the problem that when the current conveyor transports brick and tile raw materials, the raw materials are piled up or laid flat on the conveyor belt, and iron impurities may be covered or buried by the material, making it difficult for the iron remover to effectively adsorb them and affecting the iron removal effect.
[0005] This utility model is implemented as follows:
[0006] This utility model provides a brick and tile raw material conveyor with iron removal function, including a conveyor and a second connecting block disposed on the conveyor, and further including: an iron removal mechanism: the iron removal mechanism is disposed above the conveyor; a collection mechanism: the collection mechanism is disposed on the iron removal mechanism; and a dispersing mechanism: the dispersing mechanism is disposed on the conveyor.
[0007] Preferably, the dispersing mechanism includes two sets of baffles mounted on the conveyor, and an mounting plate is installed between the opposite sidewalls of the two sets of baffles.
[0008] Preferably, the mounting plate is arranged in a right-angled triangular shape, the bottom of the mounting plate is in contact with the surface of the conveyor, and multiple sets of dispersion strips are arranged on the inclined surface of the mounting plate, and the multiple sets of dispersion strips are distributed in a linear array on the inclined surface of the mounting plate.
[0009] Preferably, the iron removal mechanism includes two sets of fixed plates on the conveyor, two sets of drive rollers and one set of tension rollers are provided between the opposite side walls of the two sets of fixed plates, belts are sleeved on the outer walls of the two sets of drive rollers and one set of tension rollers, and an iron remover is provided between the opposite side walls of the two sets of fixed plates.
[0010] Preferably, each of the two sets of fixed plates is provided with a first connecting block away from the side wall, and the front and rear side walls of the conveyor are provided with a second connecting block. Each of the two sets of second connecting blocks is provided with an electric telescopic rod at the top, and one end of the electric telescopic rod is connected to the bottom of the first connecting block.
[0011] Preferably, the collecting mechanism includes a collecting box located outside the belt, a discharge port on the side wall of the collecting box, a locking door hinged to the side wall of the collecting box to cooperate with the discharge port, support frames on the side walls of the two sets of fixing plates, the support frames being connected to the side walls of the collecting box, and a scraping mechanism on the inner wall of the collecting box.
[0012] Preferably, the scraping mechanism includes two sets of support plates provided on the inner wall of the collection box, a rotating shaft provided in the collection box, the two ends of the rotating shaft being connected to bearings provided on the opposite side walls of the two sets of support plates respectively, and a scraping roller being sleeved on the outer wall of the rotating shaft, the side wall of the scraping roller being in contact with the outer side wall of the belt.
[0013] The beneficial effects of this utility model are:
[0014] 1. This utility model can adsorb and remove iron impurities from brick and tile raw materials by setting an iron removal mechanism. By setting a dispersion mechanism, the mounting plate is in the shape of a right angle triangle, so the mounting plate has a certain height difference. After the brick and tile raw materials are conveyed to a certain height (the conveyor will transport the brick and tile raw materials to the inclined surface of the mounting plate, and then, with the subsequent brick and tile raw materials being squeezed, the brick and tile raw materials can be intermittently falling), the brick and tile raw materials can be dispersed. At the same time, under the action of the dispersion strip, the brick and tile raw materials can be further dispersed, so that they will be dispersed and turned over during the falling process, exposing the iron impurities to the outside, which is convenient for the iron remover to capture, adsorb and remove iron, thus improving the iron removal effect.
[0015] 2. This utility model, by setting up a collection mechanism, allows iron impurities on the belt to enter the collection box when they move away from the iron remover. At the same time, the scraping mechanism can scrape the iron impurities off the belt and store them in the collection box, thus achieving the collection of iron impurities without stopping the machine for cleaning and improving the conveying efficiency. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of a brick and tile raw material conveyor with iron removal function provided by an embodiment of this utility model;
[0018] Figure 2 This is a schematic diagram of the iron removal mechanism and collection mechanism of a brick and tile raw material conveyor with iron removal function provided by an embodiment of the present invention;
[0019] Figure 3 This is a schematic diagram of the dispersing mechanism structure of a brick and tile raw material conveyor with iron removal function provided by an embodiment of this utility model;
[0020] Figure 4 This is a schematic diagram of the mounting plate and dispersing bar structure of a brick and tile raw material conveyor with iron removal function provided by an embodiment of this utility model;
[0021] Figure 5 This is a schematic diagram of the scraping mechanism of a brick and tile raw material conveyor with iron removal function provided by an embodiment of this utility model.
[0022] In the diagram: 1. Conveyor; 2. Dispersing mechanism; 200. Baffle; 201. Mounting plate; 202. Dispersing bar; 3. Iron removal mechanism; 300. Fixing plate; 301. Drive roller; 302. Iron remover; 303. Tension roller; 304. Belt; 4. Collection mechanism; 400. Support frame; 401. Collection box; 402. Locking door; 403. Discharge port; 5. First connecting block; 6. Electric telescopic rod; 7. Second connecting block; 8. Scraping mechanism; 800. Support plate; 801. Rotating shaft; 802. Scraping roller. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0024] Example, refer to Figures 1-5A brick and tile raw material conveyor with iron removal function includes a conveyor 1 and a second connecting block 7 disposed on the conveyor 1, and further includes: an iron removal mechanism 3: the iron removal mechanism 3 is disposed above the conveyor 1; a collection mechanism 4: the collection mechanism 4 is disposed on the iron removal mechanism 3; and a dispersing mechanism 2: the dispersing mechanism 2 is disposed on the conveyor 1.
[0025] The dispersing mechanism 2 includes two sets of baffles 200 installed on the conveyor 1. An installation plate 201 is installed between the opposite side walls of the two sets of baffles 200. The installation plate 201 is arranged in a right-angled triangular shape. The bottom of the installation plate 201 is in contact with the surface of the conveyor 1. Multiple sets of dispersing strips 202 are arranged on the inclined surface of the installation plate 201. The multiple sets of dispersing strips 202 are distributed in a linear array on the inclined surface of the installation plate 201.
[0026] It should be noted that the mounting plate 201 is a right-angled triangle, thus having a certain height difference. After the brick and tile raw materials are conveyed to a certain height (the conveyor 1 transports the raw materials to the inclined surface of the mounting plate 201, where they are then compressed by subsequent materials, causing them to fall intermittently), the raw materials are dispersed. Simultaneously, the dispersing strips 202 further disperse the raw materials, causing them to be dispersed and agitated during the fall, exposing iron impurities. This facilitates the capture and adsorption of iron by the iron separator 302, improving the iron removal effect.
[0027] The iron removal mechanism 3 includes two sets of fixed plates 300 on the conveyor 1. Two sets of drive rollers 301 and one set of tension rollers 303 are provided between the opposite side walls of the two sets of fixed plates 300. The drive rollers 301 are driven by an external motor and belt, so that the rotation direction of the drive rollers 301 is the same. The outer walls of the two sets of drive rollers 301 and one set of tension rollers 303 are fitted with belts 304. The iron remover 302 is provided between the opposite side walls of the two sets of fixed plates 300. The side walls of the two sets of fixed plates 300 are provided with first connecting blocks 5. The front and rear side walls of the conveyor 1 are provided with second connecting blocks 7. The top of the two sets of second connecting blocks 7 is provided with electric telescopic rods 6. One end of the electric telescopic rod 6 is connected to the bottom of the first connecting block 5. Under the action of the electric telescopic rod 6, the iron removal mechanism 3 can be moved up and down. The position of the iron remover 302 can be adjusted as needed. The iron remover 302 can better adsorb iron impurities.
[0028] It should be noted that: under the action of the iron remover 302, iron impurities in the brick and tile raw materials can be adsorbed onto the belt 304. The rotation of the belt 304 can drive the iron impurities to move, so that the adsorbed iron impurities move with the belt 304 to the iron unloading area (this iron unloading area is inside the collection box 401).
[0029] The collection mechanism 4 includes a collection box 401 located outside the belt 304. The side wall of the collection box 401 has a discharge port 403. The side wall of the collection box 401 is hinged with a locking door 402 that cooperates with the discharge port 403. The side walls of the two sets of fixing plates 300 are provided with support frames 400, which are connected to the side walls of the collection box 401. The inner wall of the collection box 401 is provided with a scraping mechanism 8.
[0030] It should be noted that the collection box 401 is located away from the iron separator 302. When iron impurities on the belt 304 enter the collection box 401, the magnetism of the iron separator 302 will decrease, and the iron impurities will fall into the collection box 401. When a certain amount is collected, the staff can open the locking door 402 to guide the collected iron impurities down and collect them.
[0031] The scraping mechanism 8 includes two sets of support plates 800 provided on the inner wall of the collection box 401. A rotating shaft 801 is provided inside the collection box 401. The two ends of the rotating shaft 801 are respectively connected to bearings provided on the opposite side walls of the two sets of support plates 800. A scraping roller 802 is sleeved and installed on the outer wall of the rotating shaft 801. The side wall of the scraping roller 802 is in contact with the outer side wall of the belt 304.
[0032] It should be noted that the scraping mechanism 8 can scrape off iron impurities from the surface of the belt 304 and store them in the collection box 401, thus improving the cleaning effect.
[0033] The working principle of this brick and tile raw material conveyor with iron removal function is as follows: Conveyor 1 transports brick and tile raw materials. When the materials reach the mounting plate 201, conveyor 1 transports the raw materials onto the inclined surface of the mounting plate 201. As the subsequent raw materials are compressed, they fall intermittently, dispersing the materials. Simultaneously, the dispersing strip 202 further disperses the raw materials, causing them to be dispersed and agitated during the fall. Then, the iron remover 302 removes iron impurities. Adsorbed on the belt 304, the adsorbed iron impurities move with the belt 304 to the collection box 401. When the iron impurities enter the collection box 401, the magnetism of the iron separator 302 decreases. At the same time, under the action of the scraping roller 802, the iron impurities on the belt 304 are scraped off and fall into the collection box 401. When a certain amount is collected, the operator opens the locking door 402 to guide the collected iron impurities down and collect them, thereby removing iron impurities from the brick and tile raw materials and improving the subsequent production efficiency.
[0034] It should be noted that the specific models and specifications of the electric telescopic pole, iron remover, and conveyor need to be selected and determined based on the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, so they will not be described in detail here.
[0035] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A brick and tile raw material conveyor with iron removal function, comprising a conveyor (1) and a second connecting block (7) disposed on the conveyor (1), characterized in that, Also includes: Iron removal mechanism (3): The iron removal mechanism (3) is located above the conveyor (1); Collection mechanism (4): The collection mechanism (4) is installed on the iron removal mechanism (3); Dispersion mechanism (2): The dispersion mechanism (2) is installed on the conveyor (1).
2. The brick and tile raw material conveyor with iron removal function according to claim 1, characterized in that, The dispersing mechanism (2) includes two sets of baffles (200) installed on the conveyor (1), and an mounting plate (201) is installed between the opposite side walls of the two sets of baffles (200).
3. A brick and tile raw material conveyor with iron removal function according to claim 2, characterized in that, The mounting plate (201) is arranged in a right-angled triangle shape. The bottom of the mounting plate (201) is in contact with the surface of the conveyor (1). Multiple sets of dispersion strips (202) are arranged on the inclined surface of the mounting plate (201). The multiple sets of dispersion strips (202) are arranged in a linear array on the inclined surface of the mounting plate (201).
4. A brick and tile raw material conveyor with iron removal function according to claim 1, characterized in that, The iron removal mechanism (3) includes two sets of fixed plates (300) provided on the conveyor (1). Two sets of drive rollers (301) and one set of tension rollers (303) are provided between the opposite side walls of the two sets of fixed plates (300). Belts (304) are sleeved on the outer walls of the two sets of drive rollers (301) and one set of tension rollers (303). Iron remover (302) is provided between the opposite side walls of the two sets of fixed plates (300).
5. A brick and tile raw material conveyor with iron removal function according to claim 4, characterized in that, Both sets of fixed plates (300) are provided with first connecting blocks (5) on the side walls away from each other, and the front and rear side walls of the conveyor (1) are provided with second connecting blocks (7). The top of both sets of second connecting blocks (7) is provided with electric telescopic rods (6), and one end of the electric telescopic rods (6) is connected to the bottom of the first connecting blocks (5).
6. A brick and tile raw material conveyor with iron removal function according to claim 4, characterized in that, The collecting mechanism (4) includes a collecting box (401) provided outside the belt (304), a discharge port (403) is provided on the side wall of the collecting box (401), a locking door (402) that cooperates with the discharge port (403) is hinged to the side wall of the collecting box (401), a support frame (400) is provided on the side wall of the two sets of fixing plates (300), the support frame (400) is connected to the side wall of the collecting box (401), and a scraping mechanism (8) is provided on the inner wall of the collecting box (401).
7. A brick and tile raw material conveyor with iron removal function according to claim 6, characterized in that, The scraping mechanism (8) includes two sets of support plates (800) provided on the inner wall of the collection box (401). The collection box (401) is provided with a rotating shaft (801). The two ends of the rotating shaft (801) are respectively connected to bearings provided on the opposite side walls of the two sets of support plates (800). A scraping roller (802) is sleeved on the outer wall of the rotating shaft (801). The side wall of the scraping roller (802) is in contact with the outer side wall of the belt (304).