Shell of magnetic type wireless laser sensor system

Abstract

The shell of the magnetic type wireless laser sensor system is composed of a square frame, a cover plate and a bottom plate, the top of the shell is provided with a power switch, an electric quantity display panel, a charging port, a laser sensor numerical panel and an antenna, and the bottom of the shell is provided with a magnet assembly used for adsorbing a measured object. And optical glass corresponding to an emission port of the laser displacement sensor is arranged on one side. The shell is made of aluminum alloy, the surface of the shell is subjected to sand blasting hard oxidation treatment, and joints are dustproof. The shell is compact in design structure, good in protection performance, suitable for various measurement scenes and capable of meeting different use requirements.

Description

Technical Field

[0001] This utility model belongs to the field of laser sensors, and specifically relates to the housing of a magnetic wireless laser sensor system. Background Technology

[0002] Laser sensors are widely used in industrial inspection, environmental monitoring, and autonomous driving due to their non-contact, high precision, and strong anti-interference characteristics. Their millisecond-level response speed and micron-level resolution can meet the needs of high-speed dynamic measurement, and they perform stably, especially in complex environments such as high temperature and high humidity.

[0003] However, the traditional housing design of current portable wireless laser sensor systems typically employs a pistol-style structure. This design makes it difficult to securely fix the sensor to the object being measured during extended measurements, affecting the stability of data acquisition. Furthermore, when operators need to continuously measure different locations, the pistol-style design lacks flexibility and convenience, limiting its widespread application. Summary of the Invention

[0004] To address the problems existing in the prior art, this utility model provides a housing for a magnetic wireless laser sensor system, which aims to improve portability, flexibility and stability during use, and strengthen the stability with the object being measured, ensuring efficient and reliable operation under various measurement conditions.

[0005] To achieve the above objectives, the specific solution of this utility model is as follows:

[0006] The housing of the magnetic wireless laser sensor system includes a housing, which comprises a square frame, a cover plate, and a base plate. The top of the square frame is provided with a power switch, a power display panel, a charging port, a laser sensor value panel, and an antenna. The cover plate and the base plate are respectively installed on both sides of the square frame. The base plate is provided with a magnet assembly for adsorbing the object being measured. Optical glass is provided on the other side of the square frame.

[0007] The dimensions of the square frame are set to 131mm in length, 86mm in width, 50mm in height, and 5mm in thickness; the dimensions of the cover plate and the bottom plate are set to 121mm in length, 76mm in width, and 2mm in thickness. The optical glass is red organic glass with a thickness of 1.5mm.

[0008] Furthermore, the square frame, cover plate, and base plate are connected by screws. The cover plate, base plate, and square frame are all made of aluminum alloy. The surfaces of the cover plate, base plate, and square frame are treated with sandblasting and hard anodizing. The joints between the cover plate, base plate, and square frame are treated with dustproofing.

[0009] Furthermore, the housing contains a signal acquisition module, which includes a laser displacement sensor, a battery, a boost module, a power management module, and a data transmission module. The laser displacement sensor's emission port corresponds to the position of the optical glass. The battery is connected to the power management module via a power switch. The power management module is connected to the power display panel, the charging port, the boost module, and the data transmission module. The boost module is connected to the laser displacement sensor, and the laser displacement sensor is connected to the laser sensor's numerical display panel. The data transmission module includes a solid-state drive and a Bluetooth component. The solid-state drive is connected to both the laser displacement sensor and the Bluetooth component, and the Bluetooth component is connected to an antenna.

[0010] Advantages of this utility model

[0011] (1) The magnetic wireless laser sensor system of this utility model has a housing with a magnet assembly, which allows the sensor system to be quickly and firmly attached to various metal surfaces for rapid measurement of the object being measured. This design reduces the installation time of the sensor system and improves work efficiency. The use of the magnet assembly not only enhances the stability between the laser displacement sensor and the object being measured, thus ensuring the stability of the sensor system during the measurement process, but the flexible installation method can also adapt to different measurement environments and conditions.

[0012] (2) The new housing of the magnetic wireless laser sensor system of this utility model is made of aluminum alloy CNC machined and the surface is sandblasted and hard anodized, which improves wear resistance and corrosion resistance, ensuring long-term use under various environmental conditions. In addition, the cover plate, bottom plate and frame connection are respectively dustproofed, which not only enhances the overall performance of the housing, but also improves the service life and reliability of the equipment. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the housing of the magnetic wireless laser sensor system in Example 1.

[0014] Figure 2 for Figure 1 Usage status diagram.

[0015] Figure 3 for Figure 1 A module diagram of the signal acquisition module housed within the casing.

[0016] Figure 1 middle:

[0017] 101. Square frame; 102. Cover plate; 103. Magnet assembly; 104. Power switch; 105. Charging port; 106. Power display panel; 107. Antenna; 108. Optical glass; 109. Laser sensor numerical panel; Detailed Implementation

[0018] The present invention will be further explained and described below with reference to the accompanying drawings and specific embodiments. It should be noted that the specific embodiments are not intended to limit the scope of the present invention.

[0019] Example 1

[0020] like Figure 1 As shown, the housing of the magnetic wireless laser sensor system provided in Embodiment 1 includes a shell, which comprises a square frame 101, a cover plate 102, and a base plate (not shown) made of aluminum alloy. The surfaces of the cover plate 102, the base plate, and the square frame 101 are all subjected to sandblasting and hard anodizing treatment, making the shell more wear-resistant. Simultaneously, the lightweight properties of the aluminum alloy material also contribute to improved overall portability. The square frame 101, the cover plate 102, and the base plate are connected by screws. The seams between the cover plate 102, the base plate, and the square frame 101 are treated with dustproofing to effectively prevent dust and impurities from entering the housing, ensuring stable operation of the signal acquisition module. This meticulous treatment of the seams not only improves the system's sealing performance but also enhances the reliability of the device under various environmental conditions, ensuring stable performance during long-term use. To ensure a tight fit between the cover plate 102 and the base plate and the square frame 101, the dimensions of the square frame 101 are set to 131mm in length, 86mm in width, 50mm in height, and 5mm in thickness; the dimensions of the cover plate 102 and the base plate are set to 121mm in length, 76mm in width, and 2mm in thickness. The top of the square frame 101 is equipped with a power switch 104, a power display panel 106, a charging port 105, an antenna 107, and a laser sensor value panel 109. The cover plate 102 and the base plate are respectively installed on both sides of the square frame 101. A magnet assembly 103 for the object being measured is provided on the base plate. The magnet assembly 103 includes a positive magnet for bonding to the base plate and a negative magnet for bonding to the surface of the object being measured. Specifically, the magnet assembly 103 is a high-strength magnetic magnet. During use, the operator attaches either the positive or negative magnet to the base plate, while the other magnet is fixed to the surface of the object being measured. This configuration ensures the fixation between the laser displacement sensor and the object being measured, facilitating stability during long-term measurements. Meanwhile, the design of the magnet assembly 103 enables the laser displacement sensor to be quickly installed and removed, improving the flexibility and efficiency of measurement and adapting to the needs of different scenarios.

[0021] On the other side of the square frame 101 is an optical glass 108, which is made of red acrylic glass and has a thickness of 1.5 mm. The red acrylic glass not only has good light transmittance but also effectively filters interference light of specific wavelengths, thereby improving the measurement accuracy and signal quality of the laser sensor within the signal acquisition module. Furthermore, the use of red acrylic glass provides protection for the laser displacement sensor, reducing the impact of the external environment on internal components and ensuring the stability and reliability of the equipment under various operating conditions.

[0022] The housing houses a signal acquisition module, which includes a laser displacement sensor, a battery, a boost module, a power management module, and a data transmission module. The laser displacement sensor's emission port corresponds to the optical glass. The battery is connected to the power management module via a power switch for managing power distribution and displaying power information; the power switch controls power on / off. The power management module is connected to the power display panel 106, the boost module, the charging port 105, and the data transmission module. The charging port is connected to the power management module for charging the battery. The boost module is electrically connected to the laser displacement sensor, providing the necessary boost voltage. The laser displacement sensor is connected to the laser sensor value panel 109 for displaying the data measured by the laser displacement sensor. The data transmission module includes a solid-state drive (SSD) and a Bluetooth component. The SSD is connected to both the laser displacement sensor and the Bluetooth component. The Bluetooth component is connected to an antenna for wirelessly transmitting processed data to an external device, which is a PC.

[0023] Working principle:

[0024] When measurements are required on certain parts, the operator presses the power switch 104, aligns the optical glass 108 on the bottom of the housing in Embodiment 1 with the area to be measured, and allows the laser emitted by the laser displacement sensor to shine through the optical glass 108 onto the area to be measured. A positive or negative magnet is then attached to the surface of the object being measured, and the housing is held firmly to the surface of the object by the positive or negative magnet attached to the base plate. The laser displacement sensor is connected to the laser sensor via a numerical panel 109 located on the top of the square frame 101, which displays the measurement data in real time. A power display panel shows the battery level in real time, allowing for timely battery replacement or charging via the charging port. This makes operation more intuitive, allowing users to easily monitor measurement results and make timely adjustments, thereby improving measurement efficiency and accuracy.

Claims

1. A housing for a magnetic wireless laser sensor system, characterized in that, The device includes a housing, which comprises a square frame, a cover plate, and a base plate. The top of the square frame is equipped with a power switch, a power display panel, a charging port, a laser sensor value panel, and an antenna. The cover plate and the base plate are respectively installed on both sides of the square frame. The base plate is equipped with a magnet assembly for adsorbing the object being tested. One side of the square frame is equipped with optical glass.

2. The outer casing according to claim 1, characterized in that, The dimensions of the square frame are set to 131mm in length, 86mm in width, 50mm in height, and 5mm in thickness; the dimensions of the cover plate and the bottom plate are set to 121mm in length, 76mm in width, and 2mm in thickness. The optical glass is red organic glass with a thickness of 1.5mm.

3. The outer casing according to claim 1, characterized in that, The housing contains a signal acquisition module, which includes a laser displacement sensor, a battery, a boost module, a power management module, and a data transmission module. The laser displacement sensor's emission port corresponds to the position of the optical glass. The battery is connected to the power management module via a power switch. The power management module is connected to the power display panel, the charging port, the boost module, and the data transmission module. The boost module is connected to the laser displacement sensor, and the laser displacement sensor is connected to the laser sensor's numerical display panel. The data transmission module includes a solid-state drive and a Bluetooth component. The solid-state drive is connected to both the laser displacement sensor and the Bluetooth component, and the Bluetooth component is connected to an antenna.

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