Slide block positioning test mechanism
The slider positioning test mechanism, composed of sliding modules along the Y, X, and Z axes, combined with cylinder drive and buffer design, solves the problems of insufficient accuracy and stability in plug connection of traditional test mechanisms, and achieves high-precision, stable and efficient test results.
Patent Information
- Application Number
- CN202520087833.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Traditional testing institutions have shortcomings in the accuracy and stability of plug connections, resulting in unstable connections, affecting test accuracy and increasing maintenance costs.
The slider positioning test mechanism, composed of Y-axis, X-axis and Z-axis sliding modules, combined with cylinder drive and buffer design, ensures three-dimensional positioning accuracy and stability, and simplifies installation and maintenance through standardized slider and cam rail design.
It achieves high-precision positioning in three-dimensional space, improves testing flexibility and applicability, reduces maintenance costs, enhances equipment stability and lifespan, and improves testing efficiency and accuracy.
Smart Images

Figure CN223940980U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing machine technology, specifically to a slider positioning testing mechanism. Background Technology
[0002] In the field of automated testing equipment, the plug connection slider positioning testing mechanism plays a crucial role. Traditional testing mechanisms often use relatively simple mechanical structures to achieve plug connection and positioning; however, these traditional mechanisms have revealed a series of problems in practical applications.
[0003] Traditional testing methods have limitations in terms of the accuracy and stability of plug connections. Due to the limitations of their mechanical structure, plugs are prone to deviation during connection, leading to unstable connections or even connection failures. This not only affects the accuracy of the test but may also damage the testing equipment and increase maintenance costs. Summary of the Invention
[0004] In order to overcome the shortcomings of existing technical solutions, this utility model provides a slider positioning test mechanism, which can effectively solve the problem of easy deviation of plugs during connection process mentioned in the background technology.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a slider positioning test mechanism, including a base plate, and further comprising:
[0006] The Y-axis sliding module is mounted on the upper surface of the substrate.
[0007] The movable plate is positioned parallel to the base plate above the base plate via a Y-axis sliding module and is slidably connected to the base plate.
[0008] The X-axis sliding module is mounted on the upper surface of the movable plate;
[0009] The first mounting plate is parallel to the movable plate and slidably connected to the movable plate via an X-axis sliding module. A second mounting plate is vertically mounted on the first mounting plate.
[0010] The Z-axis sliding module is located on the back of the second mounting plate;
[0011] The mounting base is mounted on the back of the second mounting plate via a Z-axis sliding module.
[0012] Furthermore, the Y-axis sliding module includes a first convex rail and a first slider, the first convex rail being partially embedded in the substrate; the X-axis sliding module includes a second convex rail and a second slider, the second convex rail being partially embedded in the movable plate; and the Z-axis sliding module includes a third convex rail and a third slider, the third convex rail being partially embedded in the second mounting plate.
[0013] Furthermore, the first, second, and third convex rails have the same cross-sectional shape and area, and the first, second, and third sliders are sliders of uniform specifications.
[0014] Furthermore, a cylinder is provided on the base plate, and the cylinder is arranged parallel to the Y-axis sliding module on one side of the movable plate. The movable end of the cylinder is connected to a long plate, and the long plate is fixedly connected to the back of the movable plate.
[0015] Furthermore, the substrate is provided with a buffer member, which is located at the end point of the forward movement of the long plate.
[0016] Furthermore, a button is provided inside the buffer.
[0017] Furthermore, the lower surface of the first mounting plate is provided with baffles that block the X-axis sliding module at both ends.
[0018] Furthermore, an auxiliary support is provided at the angle between the first mounting plate and the second mounting plate.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] Three-dimensional mobility: Through sliding modules in the Y, X and Z axes, this mechanism can achieve positioning at any position in three-dimensional space, greatly increasing the flexibility and applicability of testing.
[0021] Modular design: The Y-axis, X-axis and Z-axis sliding modules all adopt a standardized convex rail and slider design, which not only facilitates installation and maintenance, but also ensures the stability and accuracy of sliding in all directions.
[0022] Standardized sliders: The first, second, and third sliders are of the same standard, which helps to reduce the types of spare parts and lower maintenance costs.
[0023] Cylinder drive and buffer protection: The cylinder provides a stable power source to push the movable plate to move in the Y-axis direction; the buffer effectively absorbs the impact force when the movable plate reaches the end point, protecting the mechanism from damage.
[0024] Baffle and auxiliary support: The baffle prevents the first mounting plate from moving excessively in the X-axis direction, while the auxiliary support enhances the stability of the connection between the first mounting plate and the second mounting plate. Attached Figure Description
[0025] Figure 1 This is an exploded view of the structure of this utility model;
[0026] Figure 2 This is another perspective of the exploded view of the structure of this utility model;
[0027] Figure 3 This is a three-dimensional structural view of the present invention;
[0028] Figure 4 This is a schematic diagram of the buffer structure of this utility model.
[0029] Numbering on the map:
[0030] 1-Baseboard, 2-First convex rail, 3-First slider, 4-Modible plate, 5-Second convex rail, 6-Second slider, 7-First mounting plate, 8-Baffle, 9-Second mounting plate, 10-Mounting base, 11-Auxiliary support, 12-Third convex rail, 13-Third slider, 14-Cylinder, 15-Long plate, 16-Buffer, 17-Button. Detailed Implementation
[0031] The embodiments of this disclosure will now be described in detail with reference to the accompanying drawings.
[0032] The following specific examples illustrate the implementation of this disclosure. Those skilled in the art can easily understand other advantages and effects of this disclosure from the content disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of this disclosure, and not all of them. This disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this disclosure. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this disclosure. Example
[0033] like Figure 1-4 As shown, this utility model provides a slider positioning test mechanism, including a base plate 1, and further comprising:
[0034] The Y-axis sliding module is disposed on the upper surface of the substrate 1;
[0035] The movable plate 4 is parallel to the base plate 1 via a Y-axis sliding module and is slidably connected to the base plate 1.
[0036] The X-axis sliding module is installed on the upper surface of the movable plate 4;
[0037] The first mounting plate 7 is parallel to the movable plate 4 via the X-axis sliding module and is slidably connected to the movable plate 4. The second mounting plate 9 is vertically mounted on the first mounting plate 7.
[0038] The Z-axis sliding module is located on the back of the second mounting plate 9;
[0039] Mounting base 10 is mounted on the back of the second mounting plate 9 via a Z-axis sliding module.
[0040] The slider positioning testing mechanism is mainly used for precise positioning and testing of workpieces. Through sliding modules in the X, Y, and Z axes, the position of the workpiece can be flexibly adjusted to meet different positioning and testing requirements. This mechanism features high precision, stability, and good repeatability.
[0041] The base plate 1 serves as the supporting foundation for the entire mechanism, providing a stable platform to ensure the relative position and accuracy between the components.
[0042] The Y-axis sliding module is disposed on the upper surface of the base plate 1 and is used to drive the movable plate 4 to slide in the Y-axis direction. By adjusting the position of the movable plate 4, the workpiece can be positioned in the Y-axis direction.
[0043] The movable plate 4 is parallel to the base plate 1 and slidably connected to the base plate 1 via a Y-axis sliding module. As a support platform for the X-axis sliding module, the movable plate 4 can move together with the Y-axis sliding module, thereby achieving precise adjustment of the workpiece in the Y-axis direction.
[0044] The X-axis sliding module is located on the upper surface of the movable plate 4 and is used to drive the first mounting plate 7 to slide in the X-axis direction. By adjusting the position of the first mounting plate 7, the workpiece can be positioned in the X-axis direction.
[0045] The first mounting plate 7 is parallel to the movable plate 4 via the X-axis sliding module and is slidably connected to the movable plate 4. The first mounting plate 7 serves as a support platform for the Z-axis sliding module and the second mounting plate 9, and can move together with the X-axis and Y-axis sliding modules to achieve precise adjustment of the workpiece in the X-axis and Y-axis directions.
[0046] The second mounting plate 9 is vertically mounted on the first mounting plate 7 and is used to support the Z-axis sliding module and the mounting base 10. The presence of the second mounting plate 9 allows the workpiece to be adjusted in the Z-axis direction.
[0047] The Z-axis sliding module is located on the back of the second mounting plate 9 and is used to drive the mounting base 10 to slide in the Z-axis direction. By adjusting the position of the mounting base 10, the workpiece can be positioned in the Z-axis direction, thereby achieving three-dimensional spatial positioning of the workpiece.
[0048] Mounting base 10 is mounted on the back of the second mounting plate 9 via a Z-axis sliding module, and is used to mount and fix the workpiece to be tested. The design of mounting base 10 should meet the shape and size requirements of the workpiece to ensure that the workpiece can be stably fixed on the testing mechanism.
[0049] See Figures 1 to 3The Y-axis sliding module includes a first convex rail 2 and a first slider 3, with the first convex rail 2 partially embedded in the substrate 1. The X-axis sliding module includes a second convex rail 5 and a second slider 6, with the second convex rail 5 partially embedded in the movable plate 4. The Z-axis sliding module includes a third convex rail 12 and a third slider 13, with the third convex rail 12 partially embedded in the second mounting plate 9.
[0050] The embedded convex rail design significantly reduces the space required for the sliding module, making the entire testing mechanism more compact.
[0051] As part of the sliding path, the embedded design of the convex rail helps to enhance the overall rigidity of the structure. When the slider slides on the convex rail, the tight fit between the convex rail and the base plate 1, the movable plate 4, and the second mounting reduces vibration and wobbling, thereby improving positioning accuracy and stability.
[0052] The fit between the embedded guide rail and the slider is usually precision machined and assembled to ensure low friction and high precision during the sliding process.
[0053] Among them, the first convex rail 2, the second convex rail 5 and the third convex rail 12 have the same cross-sectional shape and area, and the first slider 3, the second slider 6 and the third slider 13 are sliders of the same specification.
[0054] The standardized cross-sectional shape and area of the convex rails, along with the standardized sliders, mean that these components can be interchanged in different axes. This not only simplifies the production process and reduces manufacturing costs, but also facilitates subsequent maintenance and replacement. The standardized design makes the testing facility more flexible in its design and manufacturing process, making it easier to adapt to different application requirements and configuration changes.
[0055] Because the guide rail and slider have the same specifications, they exhibit consistency in sliding performance, load-bearing capacity, and wear resistance. This helps ensure that the testing mechanism has the same positioning accuracy and dynamic response characteristics in the X, Y, and Z axis directions.
[0056] See Figures 1 to 3 A cylinder 14 is provided on the base plate 1. The cylinder 14 is arranged parallel to the Y-axis sliding module on one side of the movable plate 4. The movable end of the cylinder 14 is connected to a long plate 15. The long plate 15 is fixedly connected to the back of the movable plate 4. The cylinder 14 drives the movable plate 4 to move along the Y-axis, thereby allowing the connector on the mounting base 10 to be inserted into the test equipment for testing.
[0057] The cylinder 14 is the power source. Through the extension and retraction of its movable end, it pushes the long plate 15 and the movable plate 4 fixed thereto to move along the Y-axis. When the movable plate 4 moves to the predetermined position, the connector on the mounting base 10 can be accurately inserted into the test equipment, so as to carry out subsequent test work.
[0058] With the automated drive of cylinder 14, the entire testing process becomes more efficient and accurate. Compared to manual operation, the cylinder 14 drive system reduces human error and improves test accuracy and repeatability.
[0059] The rapid response and precise control of cylinder 14 enable the testing process to be completed in a shorter time, thereby improving overall production efficiency.
[0060] See Figure 3 and Figure 4 The substrate 1 is provided with a buffer 16, which is located at the end point of the forward movement of the long plate 15.
[0061] When the cylinder 14 drives the long plate 15 and the movable plate 4 to move along the Y-axis to the end point, the long plate 15 and the movable plate 4 will have a certain kinetic energy. The presence of the buffer 16 can absorb this kinetic energy, reduce the impact and vibration caused by direct impact on the base plate 1, and help protect the cylinder 14, the long plate 15, the movable plate 4 and the base plate 1 from damage, and extend their service life.
[0062] The buffer 16 significantly reduces the noise level generated during testing by absorbing impact energy and slowing down speed, which not only improves the working environment but also helps protect the hearing health of operators.
[0063] The use of buffer 16 reduces positioning errors caused by impact and vibration, and improves the accuracy and stability of the test.
[0064] See Figure 4 A button 17 is provided inside the buffer 16. When the long plate 15 contacts the compression buffer 16, pressing the button 17 sends a signal to confirm the completion of the insertion action.
[0065] When the long plate 15 moves the movable plate 4 to the end point and contacts the buffer 16, the button 17 inside the buffer 16 is pressed. This action triggers a signal. This instant feedback mechanism helps ensure the accuracy and reliability of the test process and reduces test failures or equipment damage caused by misoperation or incomplete connection.
[0066] In automated testing equipment, precise insertion and timely confirmation signals are crucial aspects of the control process. By setting a button 17 within the buffer 16, the completion of the insertion action can be closely linked to subsequent control steps. When button 17 is pressed and sends a signal, the control system can automatically trigger the next test step or enter standby mode, thereby achieving automated control of the entire testing process.
[0067] Timely connection confirmation signals help reduce waiting time and unnecessary operations during testing. Once the connection is completed and confirmed, the test equipment can immediately proceed to the next testing phase, thereby improving overall testing efficiency.
[0068] See Figures 1 to 3 The lower surface of the first mounting plate 7 is provided with baffles 8 that block the two ends of the X-axis sliding module, and the baffles 8 restrict the excessive movement of the first mounting plate 7.
[0069] The main function of the baffle 8 is to limit the excessive movement of the first mounting plate 7 on the X-axis sliding module. When the first mounting plate 7 is driven by a force (such as the force of the cylinder 14 or other actuators) and moves along the X-axis, once it reaches the end of the sliding module, the baffle 8 will contact the end of the sliding module, thereby preventing the first mounting plate 7 from continuing to move. This helps to prevent equipment damage or test errors caused by excessive movement.
[0070] The baffle 8 can also serve as a positioning reference for the first mounting plate 7 in the X-axis direction. When the first mounting plate 7 contacts the baffle 8, it can be considered that it has reached the predetermined position.
[0071] By installing baffles 8 at both ends of the sliding module, the structural stability of the entire sliding assembly can be enhanced. The presence of baffles 8 helps reduce positional deviations caused by vibration or external disturbances.
[0072] See Figures 1 to 3 An auxiliary support 11 is provided at the angle between the first mounting plate 7 and the second mounting plate 9. The auxiliary support 11 is a triangular support.
[0073] The triangular support, through its stable triangular structure, provides additional support for the angle between the first mounting plate 7 and the second mounting plate 9, which helps to reduce structural deformation or instability caused by vibration, load or other external factors. In the application of test positioning mechanisms, the triangular support can significantly improve the stability and rigidity of the entire structure.
[0074] When the first mounting plate 7 and the second mounting plate 9 bear a load, the triangular support can distribute part of the load to its support point, which helps to reduce the load-bearing pressure on a single component and extend the service life of the equipment.
[0075] By rationally designing the size and position of the triangular support components, the load distribution can be further optimized, and the load-bearing capacity and stability of the equipment can be improved.
[0076] When this application embodiment is used:
[0077] Initial state: The mechanism is stationary, with the movable plate, the first mounting plate, and the mounting base at their initial positions on the Y-axis, X-axis, and Z-axis, respectively.
[0078] X-axis movement: Once the movable plate reaches the designated Y-axis position, the X-axis sliding module is activated, causing the first mounting plate to move to the desired position in the X-axis direction. A baffle prevents the first mounting plate from moving excessively.
[0079] Z-axis movement: Adjust the Z-axis sliding module to move the mounting base in the Z-axis direction to the height required for testing or positioning.
[0080] Y-axis movement: Finally, the cylinder is activated, and the moving end of the cylinder pushes the long plate, which in turn drives the plug on the testing mechanism to be inserted into the equipment for testing.
[0081] In the description of this utility model, it should be understood that the terms "middle", "length", "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer", "radial", "circumferential", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0082] In this invention, unless otherwise expressly specified and limited, the first feature "on" the second feature may be in direct contact with the first feature, or indirect contact with the first feature through an intermediate medium. "A plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
[0083] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0084] The above description is merely illustrative of the embodiments of this utility model and is not intended to limit the scope of this utility model. For those skilled in the art, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model without creative labor should be included within the protection scope of this utility model.
Claims
1. A slider positioning test mechanism, comprising a substrate, characterized in that, Also includes: The Y-axis sliding module is mounted on the upper surface of the substrate. The movable plate is positioned parallel to the base plate above the base plate via a Y-axis sliding module and is slidably connected to the base plate. The X-axis sliding module is mounted on the upper surface of the movable plate; The first mounting plate is parallel to the movable plate and slidably connected to the movable plate via an X-axis sliding module. A second mounting plate is vertically mounted on the first mounting plate. The Z-axis sliding module is located on the back of the second mounting plate; The mounting base is mounted on the back of the second mounting plate via a Z-axis sliding module.
2. The slider positioning test mechanism according to claim 1, characterized in that: The Y-axis sliding module includes a first convex rail and a first slider, with the first convex rail partially embedded in the substrate. The X-axis sliding module includes a second convex rail and a second slider, with the second convex rail partially embedded in the movable plate. The Z-axis sliding module includes a third convex rail and a third slider, with the third convex rail partially embedded in the second mounting plate.
3. The slider positioning test mechanism according to claim 2, characterized in that: The first, second, and third convex rails have the same cross-sectional shape and area, and the first, second, and third sliders are sliders of the same specification.
4. The slider positioning test mechanism according to claim 1, characterized in that: A cylinder is provided on the base plate. The cylinder is arranged parallel to the Y-axis sliding module on one side of the movable plate. The movable end of the cylinder is connected to a long plate, and the long plate is fixedly connected to the back of the movable plate.
5. The slider positioning test mechanism according to claim 4, characterized in that: The substrate is provided with a buffer, which is located at the end point of the long plate's forward movement.
6. The slider positioning test mechanism according to claim 5, characterized in that: A button is provided inside the buffer.
7. The slider positioning test mechanism according to claim 1, characterized in that: The lower surface of the first mounting plate is provided with baffles that block the X-axis sliding module at both ends.
8. The slider positioning test mechanism according to claim 1, characterized in that: An auxiliary support is provided at the angle between the first mounting plate and the second mounting plate.