Shrapnel coil receiving and placing equipment

Abstract

The utility model discloses an elastic sheet coil material receiving and placing device which comprises a material receiving and placing machine rack, a material disc moving mechanism is installed on the material receiving and placing machine rack, a material sheet carrying mechanism is installed on the upper portion of the material disc moving mechanism, and a material sheet connecting and shaping mechanism is arranged on the rear portion of the material sheet carrying mechanism. A material box lifting mechanism is installed in the material collecting and tray arranging machine rack. According to the utility model, through automatic design, especially cooperative work of the material sheet carrying mechanism and the material disc moving mechanism, it is ensured that each elastic sheet coil is accurate and stable in position in the carrying process. The problem that in a traditional method, due to free falling, the coil and the elastic piece are crossed or damaged is effectively solved, and therefore the reject ratio of semi-finished products is greatly reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of tray-stacking equipment, and in particular relates to a tray-stacking equipment for receiving and stacking spring coils. Background Technology

[0002] Most inductor production equipment on the market that integrates coil springs and inductors relies on manual material handling, which can easily deform the material. Alternatively, the material may fall directly into the material basket after the upper-level winding machine cuts off the lead, resulting in mess and quality abnormalities. This also makes it difficult to automate subsequent processes, leading to low efficiency and high costs.

[0003] like Figure 1 In the existing technology, after the host computer completes the cutting and breaking of the material, the material pieces fall freely into a simple material frame. Manual collection and sorting of the material pieces are required at regular intervals before they can be transferred to the next process.

[0004] like Figure 2 The existing material sheet model consists of a copper wire coil in the middle and a spring-loaded metal strip, with the coil and spring-loaded strip fixed only by welding two pins of the coil. When the material sheets fall and accumulate in large quantities, quality abnormalities such as coil and material sheet crossover are prone to occur. Furthermore, manual collection and sorting at regular intervals is required, resulting in high labor costs. Therefore, we propose a spring-loaded coil receiving and tray-stacking device. Utility Model Content

[0005] To address the problems existing in the prior art, the purpose of this utility model is to provide a spring coil receiving and traying device. By using an automatic receiving and traying device for coil springs and inductors formed by one-piece molding, the device reduces the defects in semi-finished products caused by messy and disorderly feeding, while effectively improving production efficiency and reducing labor costs.

[0006] This utility model is implemented as follows: a spring coil receiving and tray-stacking device includes a receiving and tray-stacking machine frame, a material tray moving mechanism installed on the receiving and tray-stacking machine frame, a material sheet conveying mechanism installed on the upper part of the material tray moving mechanism, a material sheet receiving and shaping mechanism provided at the rear of the material sheet conveying mechanism, a material box lifting mechanism installed inside the receiving and tray-stacking machine frame, a material box provided on the upper part of the material box lifting mechanism, and one side of the receiving and tray-stacking machine frame is used to connect to a host computer.

[0007] Optionally, the receiving and traying machine frame is equipped with a switch button control box, and a human-machine touch screen is fixedly connected to the upper part of the receiving and traying machine frame.

[0008] Optionally, the material box lifting mechanism includes a heavy-duty guide rail, on which a lifting platform is slidably connected. A reducer and a servo motor are installed on the heavy-duty guide rail, and the servo motor is driven by a ball screw, which is used to drive the lifting platform to move.

[0009] Optionally, the hopper includes a shell and a partition, and the interior of the shell is provided with a plurality of first trays.

[0010] Optionally, the material tray moving mechanism includes a material tray support mechanism, on which a material tray mechanism is provided, and a material tray hooking mechanism and a material tray translation mechanism are installed. A material sheet detection mechanism is fixedly connected to one side of the material tray support mechanism.

[0011] Optionally, the sheet handling mechanism includes a fixed installation mechanism, a transverse module connected to the fixed installation mechanism, upper and lower modules mounted on the transverse module, and a flipping mechanism and a sheet clamping mechanism mounted on the lower part of the upper and lower modules.

[0012] Optionally, the sheet material receiving and shaping mechanism includes a shaping stand, a cylinder is mounted on the upper part of the shaping stand, and a clamping plate is connected to the lower part of the cylinder. The clamping plate is used to clamp the sheet material.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] Through automated design, especially the coordinated operation of the sheet handling mechanism and the tray moving mechanism, the accurate and stable positioning of each spring coil is ensured during handling. This effectively avoids the problems of coil crossing or damage to the spring caused by free fall in traditional methods, thereby greatly reducing the defect rate of semi-finished products.

[0015] This equipment utilizes a servo motor, reducer, and ball screw-based material box lifting mechanism to achieve precise control of the material box height. This precise control not only improves the success rate of single operations but also accelerates the overall workflow, enabling the production line to operate with higher efficiency. Compared to existing technologies that require manual collection and sorting of material pieces at regular intervals, the automated solution provided by this application reduces the demand for human resources. The entire process, from cutting the leads and breaking the pieces to transferring materials to the next process, can be completed automatically without manual intervention, saving labor costs and reducing the labor intensity of workers. Thanks to the use of a human-machine interface touchscreen and a host computer for programming control, refined management of each step is possible. This ensures that each spring coil is handled consistently during processing, handling, and storage, further improving product quality stability.

[0016] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the existing technology of disordered material feeding by the host computer;

[0018] Figure 2 This is a schematic diagram of the structure of a material tray in existing technology;

[0019] Figure 3 This is a schematic diagram of the material receiving and tray-stacking machine provided by this utility model;

[0020] Figure 4 This is a schematic diagram of the material box lifting mechanism provided by this utility model;

[0021] Figure 5 This is a schematic diagram of the material bin provided by this utility model;

[0022] Figure 6 This is a schematic diagram of the material tray moving mechanism provided by this utility model;

[0023] Figure 7 This is a schematic diagram of the sheet handling mechanism provided by this utility model;

[0024] Figure 8 This is a schematic diagram of the sheet joining and shaping mechanism provided by this utility model;

[0025] Figure 9 This is a schematic diagram showing the connection between the material receiving and tray-laying machine and the host computer provided by this utility model.

[0026] In the diagram: 1. Material receiving and tray-laying machine frame; 2. Human-machine interface touch screen; 3. Material bin; 31. First material tray; 4. Material sheet connecting and shaping mechanism; 41. Cylinder; 42. Clamping plate; 43. Material sheet; 44. Shaping stand; 5. Material tray moving mechanism; 51. Material tray mechanism; 52. Material tray hooking mechanism; 53. Material tray support mechanism; 54. Material tray translation mechanism; 55. Material sheet detection mechanism; 6. Material sheet handling mechanism; 61. Upper and lower modules; 62. Material sheet clamping mechanism; 63. Horizontal movement module; 64. Tilting mechanism; 65. Fixed installation mechanism; 7. Material bin lifting mechanism; 71. Heavy-duty large guide rail; 72. Ball screw; 73. Lifting platform; 74. Servo motor; 75. Reducer; 8. Host computer; 9. Switch button control box. Detailed Implementation

[0027] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0028] like Figures 3 to 9 As shown in the figure, this utility model provides a spring coil receiving and tray placement device.

[0029] The system includes a receiving and tray-loading machine frame 1, a material tray moving mechanism 5 installed on the receiving and tray-loading machine frame 1, a material sheet conveying mechanism 6 installed on the upper part of the material tray moving mechanism 5, a material sheet receiving and shaping mechanism 4 provided at the rear of the material sheet conveying mechanism 6, a material box lifting mechanism 7 installed inside the receiving and tray-loading machine frame 1, a material box 3 provided on the upper part of the material box lifting mechanism 7, and a host computer 8 connected to one side of the receiving and tray-loading machine frame 1.

[0030] The receiving and traying machine frame 1 is equipped with a switch button control box 9, and a human-machine touch screen 2 is fixedly connected to the upper part of the receiving and traying machine frame 1.

[0031] The material box lifting mechanism 7 includes a heavy-duty large guide rail 71, a lifting platform 73 is slidably connected to the heavy-duty large guide rail 71, a reducer 75 and a servo motor 74 are installed on the heavy-duty large guide rail 71, and a ball screw 72 is driven by the servo motor 74 to move the lifting platform 73.

[0032] The material box 3 includes a box shell and a partition, and the inside of the box shell is provided with several first material trays 31.

[0033] The material tray moving mechanism 5 includes a material tray support mechanism 53, a material tray mechanism 51 is provided on the material tray support mechanism 53, a material tray hooking mechanism 52 and a material tray translation mechanism 54 are installed on the material tray support mechanism 53, and a material sheet detection mechanism 55 is fixedly connected to one side of the material tray support mechanism 53.

[0034] The sheet handling mechanism 6 includes a fixed mounting mechanism 65, a transverse module 63 connected to the fixed mounting mechanism 65, an upper and lower module 61 mounted on the transverse module 63, and a flipping mechanism 64 and a sheet clamping mechanism 62 mounted on the lower part of the upper and lower module 61.

[0035] The sheet receiving and shaping mechanism 4 includes a shaping stand 44, a cylinder 41 is mounted on the upper part of the shaping stand 44, and a clamping plate 42 is connected to the lower part of the cylinder 41. The clamping plate 42 is used to clamp the sheet 43.

[0036] Working principle: The host computer 8 issues a command to start the entire automated process. The first step is the unloading operation, which moves the processed spring coil from the end of the production line into this equipment.

[0037] After the spring coil enters the equipment, it is first processed by the material receiving and shaping mechanism 4. This mechanism includes a shaping stand 44, a cylinder 41, and a clamping plate 42. The cylinder 41 drives the clamping plate 42 to precisely shape the spring coil, ensuring that its condition meets the process requirements and avoiding problems such as cross-contamination or damage.

[0038] After being shaped, the spring coil is then taken over by the sheet handling mechanism 6. This mechanism includes a fixed mounting mechanism 65, a lateral movement module 63, an upper and lower module 61, a flipping mechanism 64, and a sheet clamping mechanism 62. Through the coordinated work of these components, multi-dimensional and high-precision material handling can be achieved.

[0039] The fixed mounting mechanism 65 provides stable support, while the lateral movement module 63 and the vertical movement module 61 are responsible for precise movement in the horizontal and vertical directions. The flipping mechanism 64 and the sheet clamping mechanism 62 work together to ensure that the spring coil can be accurately transported to the designated position.

[0040] Next, the tray moving mechanism 5 intervenes to receive the transported spring coil. This mechanism includes a tray support mechanism 53, a tray hooking mechanism 52, a tray translation mechanism 54, and a spring coil detection mechanism 55.

[0041] The tray support mechanism 53 is fixed on the frame 1 of the receiving and tray-stacking machine to support the tray. The tray hooking mechanism 52 removes the first tray 31 from the hopper 3 and moves it to a suitable position via the tray translation mechanism 54. The sheet detection mechanism 55 monitors the status of the tray in real time to ensure that the sheet 43 is correctly placed.

[0042] Finally, the spring coil processed by the above steps is placed on the material tray and fed into the material box 3 by the material tray moving mechanism 5.

[0043] In this process, the material box lifting mechanism 7 plays a crucial role. It includes a heavy-duty guide rail 71, a reducer 75, a servo motor 74, and a ball screw 72. The servo motor 74 drives the ball screw 72, causing the lifting platform 73 to rise or fall to adapt to different height requirements and ensure that the spring coil can smoothly enter the material box 3.

[0044] After completing the above steps, the equipment enters the next work cycle. The material box lifting mechanism 7 will adjust the height of the material box 3 as needed to continue receiving new spring coils. The entire process is repeated until all the spring coils to be processed have been received and placed on the tray.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A spring coil receiving and traying device, comprising a receiving and traying machine frame (1), characterized in that: The receiving and tray-stacking machine frame (1) is equipped with a tray moving mechanism (5), a material piece conveying mechanism (6) is installed on the upper part of the tray moving mechanism (5), a material piece receiving and shaping mechanism (4) is provided at the rear of the material piece conveying mechanism (6), a material box lifting mechanism (7) is installed inside the receiving and tray-stacking machine frame (1), a material box (3) is provided on the upper part of the material box lifting mechanism (7), and one side of the receiving and tray-stacking machine frame (1) is used to connect to the host computer (8).

2. The spring coil receiving and tray-stacking device according to claim 1, characterized in that: The receiving and traying machine frame (1) is equipped with a switch button control box (9), and a human-machine touch screen (2) is fixedly connected to the upper part of the receiving and traying machine frame (1).

3. The spring coil receiving and tray-stacking device according to claim 1, characterized in that: The material box lifting mechanism (7) includes a heavy-duty large guide rail (71), on which a lifting platform (73) is slidably connected. A reducer (75) and a servo motor (74) are installed on the heavy-duty large guide rail (71). The servo motor (74) is driven by a ball screw (72), which is used to drive the lifting platform (73) to move.

4. The spring coil receiving and tray-stacking device according to claim 1, characterized in that: The hopper (3) includes a shell and a partition, and the interior of the shell is provided with a plurality of first trays (31).

5. The spring coil receiving and tray-stacking device according to claim 1, characterized in that: The material tray moving mechanism (5) includes a material tray support mechanism (53), a material tray mechanism (51) is provided on the material tray support mechanism (53), a material tray hooking mechanism (52) and a material tray translation mechanism (54) are installed on the material tray support mechanism (53), and a material sheet detection mechanism (55) is fixedly connected to one side of the material tray support mechanism (53).

6. The spring coil receiving and tray-stacking device according to claim 1, characterized in that: The material handling mechanism (6) includes a fixed installation mechanism (65), a transverse module (63) is connected to the fixed installation mechanism (65), an upper and lower module (61) is installed on the transverse module (63), and a flipping mechanism (64) and a material clamping mechanism (62) are installed at the lower part of the upper and lower module (61).

7. The spring coil receiving and tray-stacking device according to claim 1, characterized in that: The sheet material receiving and shaping mechanism (4) includes a shaping stand (44), a cylinder (41) is installed on the upper part of the shaping stand (44), and a clamping plate (42) is connected to the lower part of the cylinder (41). The clamping plate (42) is used to clamp the sheet material (43).

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